Owner`s manual

13
CONNECTING THE IGNITION PACK TO THE VALVE
The 01valve comes complete with the wiring harness connected to the switch box. You may wish to ensure it is correctly
connected before fi nally connecting the three wires to the valve, as below.
TO CHECK THE WIRING ASSEMBLY:
A. Check that the wiring harness is fi tted tightly into the connector on the
green ignitor pack inside the switch box (Fig. 13-1).
B.
Check that the female connectors on the two black wires from the pilot
assembly (wires marked "I" and "S") are inserted fully into the male
connectors on the ignitor pack (Fig. 13-2).
C.
Check the connection of the red and black wires of the wire harness to
the respective counterpart wires from the battery holder (red-red and
black-black). The two brown wires should be connected to the switch.
Note: The two spare brown wires with coated male connectors are used
to connect a remote system (if equipped).
D. Connect the wires to the valve in the following order (see Fig. 13-2):
Orang
e wire marked THTP - to THTP connector on valve
Black wire marked TP - to TP connector on valve
Green wire marked TH - to TH connector on valve
The diagram below shows the wiring layout for the complete unit.
INSTALLING OR REPLACING BATTERIES FOR IGNITION
MODULE PACK
Two 1.5-volt (D-cell) alkaline batteries are supplied with the burner system.
To install or replace batteries, remove any old batteries (if applicable) and
install new batteries according to the diagram illustrated on the battery holder
mounted inside the switch box (Fig. 13-3).
Note:
For the system to work properly, it is suggested that you replace
the batteries annually with fresh batteries. Always replace all the
batteries at the same time.
01 VALVE MODELS ONLY
2x D cells
(Black) to
Battery
holder
(Red) to
battery holder
Rear of control panel
e
s
s
ide
x
)
Remote
receiver
(optional)
Wire harness
Remote valve
Valve magnet wire
(black)
(do not remove)
Orange (THTP)
Black (TP)
Green (TH)
I
Ignitor pack
S
Ignitor
Sensor
S
I
To pilot assembly
probes
Fig. 13-5
Consult this wiring diagram to ensure correct connection of wires.
Switch
Switch box
Wiring diagram for 01 Valve
"S" wire
Fig. 13-2
Orange wire marked THTP
Black wire marked TP
Green wire
marked THTP
"I" wire
B
Check Connections
Wire harness
connector
Ignitor pack
Fig. 13-1
Battery
pack
Ignitor
pack
Switch
box
ON/OFF switch
A
D
Fig. 13-3
SWITCH BOX PLACEMENT
Place the switch box outside of the fi rebox and a minimum of 6" from the burner/fl ame. If the switch box is in the fi rebox, the
switch box must only be oriented as shown in Fig. 13-4. The switch box must not be placed in the rear of the fi replace, or in
any other manner than shown in Fig. 13-4. Set the box on its side and place the bottom of the box toward the right fi rebox wall
(box must be a minimum of 6" from the burner/fl ame). Be sure that the pilot and valve wire bundles remain clear of the burner,
valve, and heat shield at all times.
Note: Coil excess wire within the switch box.
CAUTION: THE SWITCH BOX MAY BE HOT DURING AND AFTER OPERATION.
Brown 2
wires to
switch
(inside of
switch box)
Wire bundles go around the valve
and away from the burner. Coil
excess wire under switch box.
Fig. 13-4
Valve wire
bundle
Pilot wire
bundle
Switch box
Valve and heat shield
Burner pan
6"
min
(FIREBOX)
IF SWITCH BOX IS INSIDE FIREBOX; ORIENT ONLY AS SHOWN
BELOW:
(FIREBOX)
BOX ON ITS SIDE
Bottom
6"
min