Owner`s manual

28
INSTALLATION (cont.)
Fig. 28-5 Gas valve detail
Inlet
pressure
tap
Outlet
pressure
tap
Fig. 28-2 Remote receiver detail
PRG
ON REMOTE OFF
Fig. 28-4
ON (I)
OFF (O)
Fig. 28-3
Standing pilot
toggle switch
ON/OFF
switch
ON
OFF
PRG
ON REMOTE OFF
Fig. 28-1 Control box (left side of unit)
Gas Valve
ON/OFF
switch
Remote
receiver
Standing
pilot toggle
switch
(Direct
vent
insert)
FIRST TIME PILOT/BURNER LIGHTING TEST
The insert comes with the glass panel pre-installed. Prior to
testing the pilot, the panel must be removed (wear gloves).
This is required to purge the gas line of air and to inspect the pilot
lighting spark. For removal reference the SERVICING & CLEANING,
GLASS PANEL REMOVAL section.
CAUTION: Begin with all control/remote system components
in the OFF position.
1. The control box is on the left side of the unit. Locate the
remote receiver on the control box (see Fig. 28-1). Slide the
3-position switch on the receiver to the REMOTE position
(see Fig. 28-2).
2. Locate the standing pilot toggle switch on the control box
(Fig. 28-1). Flip switch to the ON position (Fig. 28-3). You will
hear a series of clicks and after a few seconds, you will hear
sparking at the pilot spark electrode.
3. Allow adequate time for the air in the gas-line to purge. The
control system will stop sparking after 30 seconds if the pilot
does not light. After a 30 second delay the control system will
start sparking again for 30 seconds more. If the pilot does
not light after the third 30 second spark event, the system
will enter "Lock-Out" mode. To unlock from "Lock-Out" mode,
slide the receiver switch to OFF, wait 1 minute and slide
back to REMOTE. Repeat this sequence until the pilot fl ame
lights and the pilot is burning steadily. After you inspect the
spark and the pilot lights, turn OFF the standing pilot switch.
If the pilot fails to light after several attempts at the sequence
above, turn all control/remote system components to OFF and
refer to the TROUBLESHOOTING section for further details.
4. Re-install the glass panel per the INSTALLATION, GLASS
PANEL section.
WARNING: DO NOT IGNITE MAIN BURNERS WITH GLASS
PANEL REMOVED.
5. Locate the ON/OFF switch that is currently coming out of the
control box (see Fig. 28-1). Switch it to the ON (I) position
(see Fig. 28-4).
6. Slide the receiver switch to the ON position. All burners
should ignite. At this time with burners on, perform the gas
pressure test as instructed in the following section.
Initial operation will produce an odor and some smoke due to
lubricants used in the manufacturing process. This is normal and
will cease after at least 30 minutes of operation. Keep the house
well ventilated during this process.
GAS PRESSURE TEST
7. With burners on, check the gas pressure to ensure all
requirements are met. Reference Fig. 28-5 for pressure
tap locations, and the GAS PRESSURE REQUIREMENTS
section for details.
8. Turn all control/remote system components to OFF.