QwikSEER White Paper

Copyright © Mainstream Engineering Corporation, Rockledge, FL Page 6
Unfortunately, HVAC installers do not perform efficiency optimization tests when selecting the
appropriate airflow rate, so there is no way to know if the blower is operating at the conditions
that optimize system performance.
Even if HVAC technicians could perform a system efficiency optimization test when selecting
the blower setting, the optimal blower airflow can change over time because of environmental
changes. For PSC blower motors, changes in the system pressure drop, caused by such things as
a dirty air filter, will make a more dramatic change to the airflow.
Unlike typical digital thermostat variable speed system installations, which have complicated and
costly ECM motor power electronics, Mainstream’s QwikSEER+ blower control module
automatically accounts for changing installation and environmental conditions each time the
cooling mode is activated and does so with a lower-cost PSC motor configuration.
Mainstream’s patent-pending QwikSEER+ WattSaver control board uses simple relays to turn a
reliable, inexpensive fixed-speed PSC motor into a three-speed motor, yielding much of the
benefit provided by a variable-speed ECM motor (which optimizes airflow with environmental
changes) at a fraction of the cost and with potentially improved reliability.
When the system starts in cooling mode, QwikSEER+ operates the PSC blower motor in
different speeds, compares system operating conditions for the different fan speeds, and
determines the optimal fan speed to maximize performance. This flexibility allows QwikSEER+
to optimize air handler blower speed while accounting for all system conditions: outdoor air
temperature, indoor air temperature and humidity, supply ducting restrictions, and air filter type
and status.
Independent laboratory testing was conducted by Intertek (Plano, Texas) following the
ANSI/ASHRAE 37 test protocol. Running a residential 14 SEER air handler and condensing unit
(80 °F indoor, 97 °F outdoor temperatures) with a QwikSEER+ installed resulted in an EER
improvement of 7.4%. Using the same condensing unit and temperature conditions with a
residential furnace unit (with QwikSEER+ installed), the EER improved by 10.5%. On cooler
days, (82 °F outdoor temperature), the EER improvements for air conditioning and furnace units
with the QwikSEER+ installed increased to 10.9% and 12.9%, respectively. These results are
displayed in Figure 1. To view the Intertek EER test report, go to www.Qwik.com.
Lower airflow rates also improve humidity removal. When a residential SEER 14 air conditioner
with the QwikSEER+ installed was tested for the ability to remove humidity (with the return air
at 80 °F, and 51% relative humidity), the QwikSEER+ WattSaver improved humidity removal
rates by up to 566%, as shown in Figure 2. This increased moisture removal can significantly
improve indoor comfort while also inhibiting the formation of mold, thus improving indoor air
quality. By connecting the optional humidity sensor (QT6001), the QwikSEER+ control board
will also optimize the system for the fastest humidity removal during high-humidity situations.
The Intertek Humidity Removal test report is also at www.Qwik.com.
Unlike a variable-speed ECM motor with a digital thermostat, QwikSEER+ does not have
complicated digital control electronics or complicated power electronics, which can increase cost