QwikSEER White Paper

Copyright © Mainstream Engineering Corporation, Rockledge, FL Page 5
Constant Torque ECM or X-13-type Motors
Constant torque ECM or X-13-type motors have multiple torque settings instead of speed
settings. These motors are typically operated at a single torque setting, and as a result, can
provide a relatively constant airflow even as installation conditions change. Besides being more
efficient than PSC motors, the actual airflow achieved in an installation is more likely to be the
design airflow specified by the manufacturer. Unfortunately, like the PSC configuration, this
configuration cannot alter the airflow as the environmental effects change. Therefore, sometimes
excess airflow is provided, thus wasting energy and lowering the system efficiency.
Continuously Variable Speed ECM motors
Continuously variable speed ECM motors are just as efficient as other ECM or X-13 motors (and
more efficient than PSC motors), while having the additional benefit of providing constant,
manufacturer-specified airflow, independent of reasonable variations in installation and
operational conditions. However, the typical variable-speed ECM motor does not optimize the
evaporator airflow for environmental changes (changes in outdoor temperature, or return air
temperature or humidity).
A further performance improvement can be achieved if these continuously variable speed ECM
motors also adjust the airflow to changing environmental conditions. Normally, if this were to
occur, the ECM blower motor would be controlled by a digital thermostat, and the airflow could
be adjusted to better match the environmental conditions. Such a configuration would typically
be the most efficient because the motor type is the most efficient and the blower motor is only
supplying the airflow that is needed.
Variable-Speed PSC Motor
A Variable-Speed PSC Motor capability is achieved when the QwikSEER+ WattSaver control
board controls a traditional PSC motor. Although only three speeds are available instead of the
continuously variable speeds of an ECM motor and the PSC motor is less efficient than an ECM
motor, this configuration has the advantage of matching the airflow to both the environmental
and installation conditions of the conditioned space.
Not only does this system provide airflow rate adjustment similar to the best continuously
variable speed ECM motor control, the control provided by the QwikSEER+ control board
allows the motor to operate on a conventional analog thermostat.
Another opportunity is that the low-cost QwikSEER+ WattSaver board and a low-cost PSC
motor can be used together to replace any expensive ECM or X-13 blower motor and controller,
as long as a contactor can be activated by the 24 VAC to the G (green) and C (common) wires to
supply either 120 VAC or 240 VAC from that contactor to the input side of the QwikSEER+
control board. The QwikSEER+ board then determines the best of three possible operating
speeds and supplies power to the proper PSC motor speed tap.
QwikSEER+ Benefits
On air conditioning or heat pump systems with traditional analog thermostats, the HVAC
technician selects the blower speed (PSC motor), blower torque (X-13 motor), or constant
airflow setting (ECM motor) by selecting a power input port or programming the motor.