Owner Manual Operating Instructions 2.1A-30004-A02 QuickData® Subject to change without notice Pump 233 with Data Logger 4354a01 Requesting a service page in French, Italian/Spanish language, see page 35 Ordenar manual en español: página 35 Pour la commande de ce manuel en français, voir page 35 Ordinazione della documentazione italiana, vedi pagina 35 810-55293-1 Page 1 of 36 LINCOLN GmbH & Co.
Owner Manual Operating Instructions 2.
Owner Manual Operating Instructions 2.1A-30004-A02 Table of Contents Page Fields of application of QUICKDATA central lubrication pumps ................................... ..........2 Safety instructions ........................................................ 4 Pump types ..................................................................... 5 Identification code - pump models ............................. 6 Description of the QUICKDATA pump 233 .................. 8 Functions of the data logger ...........
Owner Manual Operating Instructions 2.1A-30004-A02 Safety Instructions Appropriate Use Use the 233 pump only for dispensing lubricants in centralized lubrication systems. The pump is designed for interval operation. General Safety Instructions LINCOLN - QUICKDATA - centralized lubrication systems - are state of the art; - can be assembled for safe operation Incorrect use may result in bearing damage caused by poor or excessive lubrication.
Owner Manual Operating Instructions 2.1A-30004-A02 Pump Types 1173a01 Fig. 1: - The different types of pump 233 The 233 pumps differ from each other only in design and reservoir size. Reservoir sizes: 2 l transparent plastic reservoir 4 l transparent plastic reservoir 8 l transparent plastic reservoir Electric connection The pumps model 233 may be equipped with a 10 m electric cable.
Owner Manual Operating Instructions 2.1A-30004-A02 Identification Code - Pump Models Examples of model designations P233P233P233P233- 2 4 2 8 X X X X L L BO L BO L BO - 1 1 1 1 K6 K7 K6 K6 - 24241224- 2A 2A 2A 2A 5. 5. 5. 5.
Owner Manual Operating Instructions 2.1A-30004-A02 Description of the QUICKDATA 233 Centralized Lubrication Pump The QUICKDATA 233 centralized lubrication pump - is a compact multiline pump consisting of the following components: Housing with integrated motor Reservoir with stirring paddle and fixed paddle Data logger (control p.c.b. and readable data memory) Pump element Pressure relief valve Filling device Electrical connection parts 4355a01 Fig.
Owner Manual Operating Instructions 2.1A-30004-A02 Data Logger Pump 233 is equipped with a readable data memory (data logger) QuickData. The data logger renders information regarding system settings, events such as low-level indications, malfunctions, operating times and lubrication cycles. By means of the Lincoln diagnostic software QuickData the above mentioned data can be read on a suitable laptop via an infrared interface, see below Owner Manual Diagnostic Software - QuickData.
Owner Manual Operating Instructions 2.1A-30004-A02 Mode of Operation of Pump 233 Pump elements with fixed lubricant output - 20002068 Fig. 6 - Pump element, sectional drawing 1 - Piston 3 - Check valve The electric motor drives the eccentric (1, fig. 7, 8). During the operating time: piston 2 sucks in lubricant from the reservoir, see fig. 7. piston 2 dispenses the lubricant to the connected lubrication points via the metering devices, see fig. 8.
Owner Manual Operating Instructions 2.1A-30004-A02 Check valve The check valve: - serves for the function of the pump element - prevents the lubricant from flowing back to the housing or reservoir 1164b95 1-Reservoir with stirring paddle 2-Pump 3-Check valve, spring-loaded 4-Pressure relief valve R-Return line p-Pressure line Fig. 9 - Hydraulic diagram of the pump Arrangement of the pump elements If several pump elements are to be installed, the installation arrangement shown in fig.
Owner Manual Operating Instructions 2.1A-30004-A02 4159a98 Fig. 12 - Sectional view: Adjustable pump element 1 - Adjusting spindle SW 16 (with over flats) 2 - Counter nut SW 24 3 - Pump element body 4 - Gasket 5 - Pump cylinder Setting of the output * Unscrew the coupling nut for fixing the pressure relief valve. * Loosen counter nut (2, fig. 12) while holding in position pump element body (3) by means of a second wrench.
Owner Manual Operating Instructions 2.1A-30004-A02 Pressure Relief Valve Pressure relief valve without grease return 10022618a Fig. 14 - Pressure relief valve Important! Each pump element must be secured with a pressure relief valve. The pressure relief valve - limits the pressure build-up in the system - opens when the respective overpressure is reached. - must be selected according to the requirements of the lubrication system (see different opening pressures: 200, 270, 350 bar).
Owner Manual Operating Instructions 2.1A-30004-A02 Return Line Connection Lubricant quantities which cannot be dispensed by the metering device must be returned to the pump via the return line connection (fig. 15). 10032618 Fig. 17 - Return line connection Printed circuit board with data memory 1059a95 Fig. 18 - Time sequence diagram tB - Working hours tP - Individual pause times T - Lubrication cycle T1 - Stored pause times T2 - Operating times Subject to change without notice 4205a01 Fig.
Owner Manual Operating Instructions 2.1A-30004-A02 Operating time A piston detector (initiator) which has been installed on a metering device instead of a piston closure plug, monitors and brings the pump operating time to a close after all the pistons of this metering device have dispensed their lubricant quantity once. The operating time depends on the systems lubricant requirement and on the location of the piston detector (either on the main metering device or on the secondary metering device).
Owner Manual Operating Instructions 2.1A-30004-A02 Membrane key pad - 4360a01 The membrane key pad serves for: displaying functions, faults, low-level indications and time settings in the display window 1, fig.
Owner Manual Operating Instructions 2.1A-30004-A02 4228a01 In this case, switch on the pump by pressing the key for additional lubrication (fig. 25). Acknowledge the malfunction before doing so. When a malfunction is present, it can only be cancelled by triggering an additional lubrication and after a proper lubrication cycle has been executed.
Owner Manual Operating Instructions 2.1A-30004-A02 Reading of the data memory QuickData * Read data memory via a suitable laptop with integrated or, if not available, external infrared interface (see Owner Manual Diagnostic Software - QuickData. To be able to read from the reading window, place the infrared interface of the laptop at a maximum distance of 1m horizontally in front of it, then read the data.
Owner Manual Operating Instructions 2.1A-30004-A02 Setting and Operation of the Control Three possible modes of operation and settings can be selected on the membrane key pad. - Display mode - Operating mode - Programming mode Display mode As soon as voltage is applied to pump P 233, the control is automatically in the display mode. The right segment on the display is illuminated (On). Normally, the display is dark.
Owner Manual Operating Instructions 2.1A-30004-A02 Operating mode Display Important: The operating mode is accesible only during the pause time and cannot be operated during the running time (pump operating time). Press Precondition: When the voltage supply is applied, the segment (On/h) is lit. 4279a00 ³ 2 sec Operating option: Trigger an additional lube cycle * Press this key. The pause time already elapsed is reset. The operating time starts.
Owner Manual Operating Instructions 2.1A-30004-A02 Programming mode Display 4215a99 4216a99 Press Press 4222a99 * To access the programming mode, press both keys at the same time > 4 seconds. Programming options - Pause time: P1 0 - 59 hours P2 0 - 59 minutes Min. pause time 4 minutes Max. pause time 59 hours 59 minutes 4214a99 ³ 4 sec (set key) Set hours P1 * Settings are made in one direction: 0, 1, 2, 3, ... 59 h Key pressed once........................
Owner Manual Operating Instructions 2.1A-30004-A02 Maintenance, Repair and Tests Maintenance The maintenance is essentially limited to refilling the reservoir with clean lubricant in good time. However, check regularly whether the lubricant is really dispensed to all the lubrication points. Also check the main lines and lubricant feed lines for damage and replace them, if necessary.
Owner Manual Operating Instructions 2.1A-30004-A02 Replace the pump element * Remove the pressure relief valve from the pump element. * Unscrew the pump element. Take care that the piston, the pull-back spring and the washer are not left lying in the grease, otherwise the reservoir must be disassembled in order to remove these pieces. Important: Do not leave the piston, spring and washer in the housing because they may block the motor. * Install a new pump element and a new sealing ring.
Owner Manual Operating Instructions 2.1A-30004-A02 Troubleshooting Pump 233 The circulating segment in the display of the membrane key pad indicates that the pump operates properly. 4209a99 Fault: Pump motor does not run; stirring paddle does not turn Remedy: Cause: Power supply interrupted. Segment display for On/h is not lit. * Check the voltage supply to the pump/ fuses. If necessary, eliminate the fault or replace the fuses.
Owner Manual Operating Instructions 2.1A-30004-A02 Technical Data Pump Admissible operating temperature ............... -40° C to 70° C* Number of outlets ......................................................... 1,2 or 3 Reservoir capacity ..................................................... 2 l, 4 l, 8 l Filling ................................ via hydr. lubrication fitting from top Lubricant ................................................ Greases up to NLGI 2 Protection ..............................
Owner Manual Operating Instructions 2.1A-30004-A02 Weights The weights below include the following individual weights: - Pump kit with one pump element, pressure relief valve, grease filling (0.75 kg, 1.5 kg) - Packaging (cardboard box) - Attaching parts - Operating instructions 2 l - reservoir, standard design (0.75 kg) In the case of pump versions differing from those mentioned, add the weights of the following components to the mentioned weights. Per pump element ....................................
Owner Manual Operating Instructions 2.1A-30004-A02 Dimensions Subject to change without notice 2 l Reservoir 1166b01 Fig. 40 - Dimensions Page 26 of 36 LINCOLN GmbH & Co.
Owner Manual Operating Instructions 2.1A-30004-A02 Subject to change without notice 2 l Reservoir with filling from the top 1167b01 Fig. 41 - Dimensions Page 27 of 36 LINCOLN GmbH & Co.
Owner Manual Operating Instructions 2.1A-30004-A02 Subject to change without notice 2 l Flat-type reservoir 1168b01 Fig. 42 - Dimensions Page 28 of 36 LINCOLN GmbH & Co.
Owner Manual Operating Instructions 2.1A-30004-A02 Subject to change without notice 4 l Reservoir 1169a95 Fig. 43 - Dimensions Page 29 of 36 LINCOLN GmbH & Co.
Owner Manual Operating Instructions 2.1A-30004-A02 Subject to change without notice 8 l Reservoir 1170a95 Fig. 44 - Dimensions Page 30 of 36 LINCOLN GmbH & Co.
Owner Manual Operating Instructions 2.1A-30004-A02 Attaching boreholes of the 2 l, 4 l, 8 l pump 1171b95 Fig. 45 - Dimensions Note: Tighten pump models with 2 L - flat-type, 4 L - and 8 L reservoir with three fastening screws (see point R 9,5). Lubricants Important: The manufacturer of the centralized lubrication system tests the lubricants exclusively on their transportability in centralized lubrication systems, not on their compatibility with other material.
Owner Manual Operating Instructions 2.1A-30004-A02 Lubricants (Cont.) The pump 233 has been designed to dispense commercial greases up to NLGI grade 2. Important: Absolute cleanliness is essential when handling lubricants. Impurities will remain suspended in the lubricant and cannot settle. This will result in a blockage of the feed lines and thus damage the bearings.
Owner Manual Operating Instructions 2.
Owner Manual Operating Instructions Subject to change without notice 2.1A-30004-A02 Page 34 of 36 LINCOLN GmbH & Co.
Owner Manual Operating Instructions 2.1A-30004-A02 Requesting a service page in French, Italian/Spanish language Do you need a copy of this document in your language? Simply fill out the form below and fax it to our European office Requesting a service page in French; part no. 2.1F-30004-A02 Requesting a service page in Italian/Spanish; part no. 2.1I/E-30004-A02 Yes, please send me the French version ; part no. 2.1F-30004-A02 Yes, please send me the Italian/Spanish version ; part no. 2.
Owner Manual Operating Instructions Subject to change without notice 2.1A-30004-A02 Page 36 of 36 LINCOLN GmbH & Co.
