3M Personal Safety Division 3M™ QUESTemp° ™ Heat Stress Monitors Robust Construction ©3M 2013.
i Table of Contents Contents Table of Contents Introduction ........................................................................................................................ 1 QUESTempº Models .......................................................................................................... 1 Getting Started ................................................................................................................... 2 Up and Running overview ..........................................
Run ...................................................................................................................................11 Displayed Items ................................................................................................................11 Stay Time .........................................................................................................................13 Data Logging ................................................................................................
Customer service..............................................................................................................32 Contacting 3M Instrumentation .........................................................................................32 International customers ....................................................................................................32 Calibration .........................................................................................................................
1 Introduction Introduction Up and Running overview Introduction The QUESTempº 34/36 models are portable heat stress monitors that are designed to be rugged, easy-to use instruments to quickly and accurately assess the potential for individual heat stress based on environmental conditions.
Getting started 2 Getting Started Up and Running overview Getting Started Up and Running overview 1. Make sure the wet bulb wick is clean. Fill reservoir with distilled water. • See “check wick and fill natural wet bulb”, pg 5. 2. Place the QUESTempº 34 & 36 in the work area in a safe location approximately 3.5 feet off the ground. 3. Power On the QUESTempº34 & 36 and check the battery. • If the battery voltage displayed during the power-on sequence is less than or equal to 6.
3 Getting Started Keypad Operation Keypad Operation The unit operates using a keypad with 4 keys. The I/O Enter key responds when the key is released while all other keys respond when the key is pressed. I/O Enter key The unit turns on with a single key press. The unit turns off by holding the key down while a countdown of 3-2-1 occurs in the lower right corner of the display. This key is also used to select a mode (such as Setup or View) or enter setup changes.
4 Placement for Monitoring/Testing Turning On/Off and Basic Operation Turning On/Off and Basic Operation To quickly get you started with the QUESTempº 34 & 36 model, the following section explains how to turn on the instrument, run, and stop your session. 1. Press the I/O Enter key to turn on. Following the model and revision information displayed on the screen, the main menu will appear. VIEW SETUP PRINT RESET Indicator arrow Indicates the selected menu option.
Sensors 5 Sensors Natural Wet Bulb Thermometer A B C A. Globe thermometer B. Natural wet bulb thermometer C. Dry bulb thermometer Sensors Natural Wet Bulb Thermometer The natural wet bulb thermometer gives an indication of the effects of humidity on an individual. Relative humidity and wind speed are taken into account by measuring the amount of evaporative cooling taking place at a thermometer covered with a moistened wick.
Remote 6 Tri-sensor Calculation and Remote Cable Tri-sensor Weighted Average Tri-sensor Calculation and Remote Cable The top sensor bar (sensor 1) may be removed from the instrument and used through a remote cable. Shelter the instrument and remote the sensor bar if the measured environment is expecting heavy rain or if temperatures are above 60°C. The sensor 2 and sensor 3 jacks on the side of the instrument allow simultaneous monitoring of up to three sensor arrays using connecting cables.
Measurements 7 Tri-sensor Calculation and Remote Cable Wet Bulb Globe Temperature Measurements The QUESTemp° 34 & 36 data logging area heat stress monitor directly senses the four parameters: ambient or dry bulb temperature (DB), natural wet bulb temperature (WB), globe temperature (G), and relative humidity (RH). The QT° 34/ 36 compute the Wet Bulb Globe Temperature (WBGT), stay times for three possible indices (QT° 36 only), and the Heat Index (HI) or the Canadian Humidex.
8 Tri-sensor Calculation and Remote Cable Heat Index/Humidex Heat Index/Humidex The Heat Index is determined using the dry bulb temperature and relative humidity. Based upon charts available from the U.S. National Weather Service, Heat Index represents how an average person feels relative to climate conditions. For a given temperature, the higher the humidity, the higher the heat index.
Operating 9 Operating QUESTempº 34 & 36 View Operating QUESTempº 34 & 36 Use the Up Arrow and Down Arrow keys to move the marker in the display in front of the desired mode. Pressing the I/O Enter key will select the mode. View Displays the measured data but does not log it. If more than one set of sensors is plugged into the unit, these can be displayed by pressing and releasing the I/O ENTER key. The displayed sensor set is shown in the upper right corner. WET 65.5º F DRY 74.
10 Operating QUESTempº 34 & 36 Print • • 3. Flow: On, Off . Index: none, ACGIH, Navy, EPRI and select either: WBGTi (indoor), WBGTo (outdoor) for Index setting. Index Settings Explanation TLV and action limit These index settings only apply to the ACGIH Index. EPRI and Navy will ignore this setting. Clothing Correction Parameters are set from 0 - 9.9°C. This is a clothing correction for the WBGT in degrees Celsius and is applied to the selected WBGT when the work duration is calculated.
11 Displayed items Displayed Items Run Run The run mode begins a session in memory and logs the data. 1. Begin a session by pressing the Run/Stop key from the view mode (or measurement view). An asterisk in the lower right corner indicates the run mode. To toggle through the views, press the up or down arrow. WBGTi 66.7º F 1 WBGTo 68.6º F Run indicator Figure 1-8: Run mode indicator 2. End the session by pressing the Run/Stop key again.
12 Displayed Items Run GLOBE 92.4.º F 1 Screen 2: GLOBE Figure 1-10: Globe screen Screen 3: WBGTi (Indoors) WBGTo (Outdoors) WBGTi 84.1 º F 1 WBGTo 107.5 º F Figure 1-11: WBGTi & WBGTo screen Screen 4: RH (Relative Humidity) H.I. or HU (Heat Index or Humidex) RH 66.2 % 1 H.I. 84.3º F Figure 1-12: RH and H.I/HU screen Screen 5: Air Flow FLOW 0.
13 Data Logging Stay Time Stay Time The screen(s) displaying stay time data appear different for each of the possible indices (available with QUESTempº 36 model only). If ACGIH is selected, the recommended working minutes per hour are shown for each of the workload categories Light (L), Moderate (M), Heavy (H), and Very Heavy (VH). (Please see Figure 1-14 above.) If the Navy PHELS are selected, the recommended working hours are shown based on a maximum of eight hours.
Printing 14 Printing Serial Printing The recorded data can be sent to a computer through the serial RS-232 port or to a parallel printer. Serial transmission requires 3M cable #54-715. Parallel transmission requires 3M cable #56-875. With the cable plugged into the RS-232 auxiliary port, select Print from the menu and press the I/O Enter key to enter the Print mode. Begin printing by pressing the I/O Enter key. Press the key again to abort printing.
15 Printing Session: 3 Sensor: 1 Degrees Fahrenheit Stay Times: ACGIH, Acclimated, WBGTi, clo correction = 1.0 C Page 2 TIME WBGTi WBGTo WET DRY GLOBE RH HI FLOW L M H VH ----- ----- ----- ----- ----- ----- --- --- ----- --- --- --- --11:08 68.7 67.9 59.4 82.4 90.7 13 0 0.5 60 60 60 60 11:09 69.0 68.1 59.5 82.6 91.3 12 0 0.5 60 60 60 60 Session: 3 Sensor: 2 Degrees Fahrenheit Stay Times: ACGIH, Acclimated, WBGTi, clo correction = 1.
16 Air flow functionality Air Flow functionality Air Flow functionality (Available using 3M’s Air Probe on QUESTempº 36 model.) Air flow is measured in meters per second over a range of 0 to 20m/s in 0.1m/s increments. The sensor should be placed or held perpendicular in the air stream. Unlike many anemometers, the omni-directional sensor does not require rotating to find the maximum reading. Be careful not to block the air flow with your body during measurements.
17 Operational Check Operating sequence Operational check Operating sequence 1. 2. 3. Turn Flow On in the setup menu of the QUESTemp° 36. Plug the Air Probe into the port labeled Flow on the side of the QUESTemp° 36. Turn on the Air Probe ON and make sure the green lamp is lit. • In the View or Run modes, air flow is displayed on the fifth screen. Data Logging Air Flow To data log air flow in the QUESTemp° 36, the following two conditions must be met. 1. First, turn Flow On in the setup menu. 2.
18 Power options 9-Volt Alkaline Battery Replacement Power options There are 3 options for powering the QUESTempº 36: a 9-volt alkaline battery, a NiMH (Nickel Metal Hydride) rechargeable 6-cell battery pack, and an AC adapter. A door on the back of the unit allows the user access to the 9-volt battery. The rechargeable battery pack is located inside of the unit. If the rechargeable battery pack ever needs to be replaced, it can be accessed by removing the screws from the bottom panel of the unit.
19 Power options NiMH Battery Pack NiMH Battery Pack WARNING: Recharge batteries only in a non-hazardous environment. The NiMH rechargeable battery pack is charged in the instrument using 3M’s AC 120V AC to 9V DC adapter (part #015-910) or 220V AC to 9V DC adapter (part #015-680). A discharged battery pack requires an “overnight” charge of 16 hours (for the 120V adapter).
Appendix A 20 Appendix A: Specifications Appendix A: Specifications Measurements Globe temperature, dry bulb temperature, wet bulb temperature, % relative humidity, WBGTin, WBGTout, WBGT weighted average (if 3 sensor sets), and Heat Index / Humidex. Temperatures given in Celsius or Fahrenheit. Data Logging Records and prints all measurements at user selected interval of 1, 2, 5, 10, 15, 30, or 60 minutes. 128K bytes of data memory.
21 Appendix A: Specifications Remote Sensor Bars 2 x 15pin D-sub jacks are located on the side of the unit for plugging in 1 or 2 additional sensor bars by using remote cables up to 200 feet (61m). The top sensor bar can also be remote with a cable. Power Options 9V alkaline, 7.
22 Product markings and special conditions Product markings and special conditions KEMA 04ATEX1072 X II 2 G EEx ia IIC T3 Compliance with Essential Health and Safety Requirements has been assured by compliance with: EN 50014 : 1997 and EN 50020 : 2002 The year of manufacture is determined by the third character in the instrument’s serial number. “A” was manufactured in 2000, “B” in 2001, “C” in 2002, “I” in 2009 and so forth. Special conditions for safe use: 1.
Appendix B 23 Appendix B: Heat Exposure Tables Appendix B: Heat Exposure Tables ACGIH Screening Criteria for Heat Stress Exposure. WBGT values in °C. NOTE: according to the ACGIH’s guidelines, the temperature values represent a work and rest process which is explained in the standards. Please refer to the ACGIH TLVs and BEIs for specific details. Work and recovery Light Moderate Heavy Very Heavy (TLV ) 75% to 100% 31.0 28.0 26.0* 23.5* 50% to 75% 31.0 29.0 27.5 25.5* 25% to 50% 32.0 30.
24 Appendix B: Heat Exposure Tables ACGIH Clothing Corrections The following clothing corrections are in degrees Celsius. When a clothing correction is entered into the setup portion of the QUESTemp° 36, the value is added to the WBGT only for looking up the stay times. The WBGT value displayed by the unit does not reflect corrections.
25 Appendix B: Heat Exposure Tables WBGT(F) I II III IV V VI 92.0 4:50 4:10 3:30 2:55 2:15 1:30 93.0 4:25 94.0 4:05 3:50 3:15 2:40 2:00 1:25 3:35 3:00 2:25 1:50 1:15 95.0 96.0 3:45 3:15 2:45 2:15 1:45 1:10 3:25 3:00 2:30 2:05 1:35 1:05 97.0 3:10 2:45 2:20 1:55 1:25 1:00 98.0 2:55 2:35 2:10 1:45 1:20 0:55 99.0 2:40 2:20 2:00 1:40 1:15 0:50 100.0 2:30 2:10 1:50 1:30 1:10 0:45 101.0 2:20 2:00 1:40 1:25 1:05 0:45 102.
26 Appendix B: Heat Exposure Tables Electrical power research institute (EPRI) The recommended working hours are shown based on a maximum of four hours. A time of 4:01 indicates greater than 4 hours.
Appendix C 27 Appendix C: Accessories Air Probe Accessories Appendix C: Accessories Sensor array with 2 inch globe Sensor array with 6 inch globe 6 Foot shielded remote sensor cable 25 Foot shielded remote sensor cable 100 Foot shielded remote sensor cable 200 Foot shielded remote sensor cable Serial computer cable Parallel printer cable 120VAC to 9VDC adapter 220VAC to 9VDC adapter Verification module Tripod Replacement wicks Water bottle 2 oz.
Appendix D 28 Appendix D: Detection Management Software DMS DMS Quick overview Appendix D: Detection Management Software DMS The QUESTemp° 34/36 has the flexibility to communicate, download data, TM create reports, and save customized setups using the 3M Detection Management Software DMS. DMS Quick overview The focus of this section is to briefly explain how to download, create quick reports, and a quick overview of setup parameters. (Please refer to the DMS User Manual for further instructions.
29 Appendix D: Detection Management Software DMS Downloading your sessions in DMS 3. Power on the QUESTempº 36 by pressing and holding the I/O Enter key. 4. Open DMS and click on button. 5. Select Heat Stress and then select the Model Type by clicking on QT⁰34 or QT⁰36. (See 1 and 2). (You are now ready to setup or download your instrument.) 6. Click in the Data Finder checkbox (see 3) and then select button (see 4).
30 Appendix D: Detection Management Software DMS Viewing/Analyzing and Quick Reporting in DMS Viewing/Analyzing and Quick Reporting in DMS In the Data Finder page, your heat stress data is stored by instrument family and then by model. There are two options in the data finder page which include analyzing and printing a quick report. Please see below for more details. Analyze data 1. In the Data finder page, click a heat stress session by expanding the Family heat stress and selecting the session.
31 Appendix D: Detection Management Software DMS Reporting and Printing Reporting and Printing If you are in the Data finder page, you have the option to select button and this will give you a report instantaneously using a standard template of graphs and charts (also called panels.). • Viewing reports: if you are in the data layout page and you have rearranged the charts/tables, the report will print in the sequence in which they appear on the screen.
32 Appendix D Customer service Contacting 3M Instrumentation Should your 3M equipment need to be returned for repair or for recalibration, please contact the service department at the following number or access the online form via the website. For technical issues, please contact Technical Support. Service Department and Technical Support: 1 (800) 245-0779. Fax: 1 (262) 567-4047. Office hours are 8:00 a.m. to 5:00 p.m. United States Central. E-mail: 3Mdetectionmail@mmm.com Website: www.3M.
About Us 3M Detection Solutions is a world class manufacturer of rugged, reliable instrumentation and software systems that help monitor and evaluate occupational and environmental health and safety hazards, including noise dosimetry, sound level monitoring, heat stress, indoor air quality and select toxic/combustible gases. The 3M Detection brand of instrumentation is used by safety and industrial hygiene professionals to help comply with applicable occupational standards and regulations.