QUANTUM:EV EV OPENCHARGE Single and Three Phase Socketed EV Chargers (GPRS/Ethernet Communication) INSTALLATION & OPERATION MANUAL MODELS: SINGLE PHASE OCPP0410 OCPP0411 OCPP0420 OCPP0421 OCPP0425 1 X 3.6kW 1 X 7.2kW 2 X 3.6kW 2 X 7.2kW 4 X 7.
Product Support Amendments Amendment Number Details Date Ver 1, Rev 0 New Document. Ver 2, Rev 0 Amended to include VendElectric details.
Product Support Contents Product Support Safety Safety Advice within this Manual 2 3 3 Product Overview Product Features 4 4 Product Specification Physical Specification Electrical Specification Certifications and Compliances 5 5 6 7 Options and Accessories Unpacking Typical Contents 7 7 7 Labelling Information Labels 8 8 Installation Schematics Before Installation Installation Procedure Base Installation – If Supplied: If a Base is Not Supplied: Install the Pedestal 9 10 15 15 15 15 16 Commiss
Safety Safety This manual is specifically applicable to the Quantum:EV OpenCharge electric vehicle charging product and is provided as a guide to its installation and operation. IMPORTANT: Installers and End Users must read and understand the content of this manual before installation and/or use of the product. Installation must only be performed by someone who is properly qualified and competent to do so in accordance with the current legislation applicable in the geographical region of the installation.
Product Overview Product Overview The Quantum:EV OpenCharge is an OCPP compliant, smart charging unit which has been designed to provide the Host with full visibility and control of its use and, for the driver, a simple to use EV charging solution activated via an RFID card/fob or an online web or phone application which allows control of the unit and views of their charging activity.
Product Specification Product Specification Physical Specification 1440 x 375 x 275mm (HxWxD) x Chassis – 2.5mm H[WUXGHG DOXPLQLXP ZLWK ǍP anodised finish x Panels – 3.
Product Specification Electrical Specification Product Code C h a r g i n g S o c ke t ( s ) AC Charging Output OCPP0410 OCPP0411 OCPP0420 1x Type 2 (IEC 62196) 1 x 3.6kW (16A) 1 x 7.2kW (32A) 2 x 3.6kW (16A) 1x C20A MCB 1x C40A MCB 2x C20A MCBs AC & DC Fault Protection Input Supply OCPP0425 4x Type 2 (IEC 62196) 2 x 7.2kW (32A) 4 x 7.
Options and Accessories Certifications and Compliances This product has been designed and built in accordance with the following standards and legislation: OCPP Version 1.6 J. Charging Compliance EN 61851-1:2011, Wiring Regulations BS 7671. EMC Compliance EN 301 489-01 V2.2.0, EN 301 489-03 V2.1.1, EN 301 489-52 V1.1.0, EN 50470-1:2006 (1x Skt) or EN 55032:2012 (2x & 4x Skts), (2014/30/EU). Safety Compliance (LVD) 2014/35/EU. Product Safety EN 62368-1:2014.
Labelling Labelling Installers must observe any/all warning labels displayed on the equipment or inside the equipment enclosure. Labels may be in the form of adhesive ‘stickers’, plates, and/or moulded into the surface of components.
Installation Installation IMPORTANT: Installers and End Users must read and understand the content of this manual before installation and/or use of the product. Installation must only be performed by someone who is properly qualified and competent to do so in accordance with the current legislation in force in the geographical location of the installation. x Advice provided in this manual does NOT override any legislation.
EARTH LIVE 1 NEUTRAL N E N L PHOTOCELL SW/L N N N ACEQ0040 C6 T 1 ACEO0200 63A I n 0.03A ACEQ0040 C6 T 230V/240V~ N 1 N 50/60Hz Test Regularly 1 WHITE CABLE 2 N 3.3V - 1 RST - 2 GND - 3 IQR - 4 MISO - 5 MOSI - 6 SCK - 7 SDA - 8 ACEN0095 C20 T 1 2 N 0V Im = I m = 1000A Inc = I c = 10000A 2 O-OFF IEC/EN 61008-1 IEC/EN 62423 ~ -25 N N PIN 5 PIN 6 PIN 7 PIN 8 PIN 1 PIN 2 PIN 3 PIN 4 WHITE BROWN GREEN YELLOW GREY PINK BLUE RED 3 2 1 2 N J602 RST 3.
N E SDA SCL MOSIMISO IQR GND RST 3.3V WHITE CABLE SW/L 1 N 1 2 N 2 T I 6000 Test Regularly 230V~ IEC60898-1 EN 60898-1 Im = I m = 1000A O 1 GREENFLUX SMART CHARGING CONTROLLER (LHS VIEW) 2 Inc = I c = 10000A IEC/EN 61008-1 IEC/EN 62423 Relais Control ~ np - + -25 N 24 rs485 / power 0V (2) 12V (1) 12 11 10 9 8 7 6 5 4 3 2 ACEO0200 63A I n 0.
Applicable to Single Phase, Four Socket Model: x OCPP0425 Attached to one circuit only. NOTE: The 4x Socket Quantum is, effectively, two 2x socket Quantums in one pedestal enclosure. With the exception of the components highlighted above, which are only fitted to ONE of the circuits, both charging circuits are the same and have individual power input terminals and ethernet connections.
N N N N L PHOTOCELL T N T ACEQ0040 C6 1 ACEQ0040 C6 1 N 1 2 N 2 3 5 ACEN0098 ACEO0240 D20 63A 30mA 400/415V 50/60/Hz I 6000 400V O IEC60898 SW/L N N 2 4 6 N WHITE CABLE N 3.3V - 1 RST - 2 GND - 3 IQR - 4 MISO - 5 MOSI - 6 SCK - 7 SDA - 8 0V PIN 5 PIN 6 PIN 7 PIN 8 PIN 1 PIN 2 PIN 3 PIN 4 WHITE BROWN GREEN YELLOW GREY PINK BLUE RED 3 2 1 J602 DC V+ (Red) Model: LD010H-CU03536-51 Input: 100-240Vac ~ 0.25A 50/60Hz Output: 25-36Vdc 350mA Watt: 12.6W Max.
Applicable to Three Phase, Double Socket models: x OCPP0422 x OCPP0423 N EARTH LIVE 1 LIVE 3 LIVE 2 NEUTRAL INCOMING SUPPLY EARTH IN ACCORDANCE WITH CURRENT REGULATIONS L PHOTOCELL SW/L ACEQ0040 C6 DC V+ (Red) 1 ACEQ0040 C6 T N 1 N 1 N 2 N 2 3 5 ACEN0098 D20 ACEO0240 63A 6000 30mA 400/415V 400V 50/60/Hz I GREENFLUX SMART CHARGING CONTROLLER (LHS VIEW) O IEC60898 Relais Control np - + N 2 4 24 rs485 / power N N 12 12 6 0V 1 3 5 (2) 12V (1) N 3 5 ACEN0098 D
Installation Before Installation IMPORTANT: Signal Strength Units using GPRS to communicate with a cloud-based back office contain a roaming SIM card which connects to the strongest signal available. It is assumed that a suitable GPRS signal has already been verified by the end user/installer prior to installation. x Units using GPRS require a suitable GPRS signal of 14 CSQ or better.
Installation Install the Pedestal IMPORTANT: All electrical work must be performed in accordance with the current Electrical Wiring Regulations applicable in the geographical region of the installation. CAUTION: Equipment Damage Do NOT use power tools to remove/install panel fixings. Power tools can damage the fixings, making the panel difficult to remove. Use hand tools ONLY and do not overtighten fasteners. CAUTION: Equipment Damage During the next steps the charger front panel will be removed.
Installation 11. Make sure all cable connections are secure and have not become loose or damaged in transit or during installation. 12. Make sure ALL debris is removed from the front and rear halves of the enclosure and that no debris is present on any of the components. NOTE: Debris and similar pollutants can adversely affect the performance and working life expectancy of components and will invalidate the product/component warranty.
Commissioning Commissioning If the VendElectric service is NOT being used, another service provider will be required to administer smart services and commissioning will need to be performed in accordance with the alternative service provider’s instructions. Commissioning with VendElectric NOTE: A Smartphone or similar web enabled device with a working internet connection is required for the next steps. 1.
Operation Operation NOTE: At the end of a charging session, always disconnect the cable from the vehicle before disconnecting from the charger. Operating instructions for this charger are shown on the unit fascia. For more detail, refer to the EV Driver App User Guide included within the charger packaging. VendElectric EV Driver Application The VendElectric EV Driver Application is a free download for use with smartphones running Google Android or Apple IOS.
Operation To End a Charging Session 1. Use the mobile application to end the charge session. 2. Alternatively use an RFID card/fob to end the charging session. Or… x The charger will issue a ‘beep’ sound to indicate the card has been recognised. 3. Alternatively, remove the cable from the vehicle. 4. Once the cable has been removed from the vehicle, remove the cable from the charger. x Make sure the socket flap is closed when not in use.
Maintenance Maintenance NOTE: In the event of a hardware issue, always contact your installer first. x If damage has been sustained to communications devices and/or other ‘Smart’ components, it is recommended that an approved Rolec installer is called to perform the repair. x Damage caused to the equipment by misuse, lack of maintenance, inappropriate maintenance or modification is not covered by the manufacturer warranty.
Maintenance Suggested Inspection and Testing A record or inspection, testing and maintenance should be kept and may be required to support any claims within the warranty period. 1st and 3rd Quarter 2nd and 4th Quarter External Visual Inspection: x Check for physical damage. x All warning labels present and legible. x Status Indicators operating and displaying correct status. External Visual Inspection: x Check for physical damage. x All warning labels present and legible.
Essential HOST’S GUIDE Premium OZEV GRANT ELIGIBLE: * WCS (Workplace Charging Scheme) USER ACCESS: Plug & Play Charging Getting Connected To onboard your Rolec charging points to the VendElectric system simply follow the following steps: 1. PURCHASE YOUR CHOSEN PLAN For each project you will need to: Purchase your chosen Data Management Plan (see table opposite). Pay any Remote Commissioning Fees (where applicable). 2.
INSTALLER’S GUIDE Getting Connected 1. HOST SIGN UP & PAYMENT Ensure Client (the Host) has made payment for their chosen Data Management Plan & any Remote Commissioning Fees and are in possession of their ‘Getting Connected’ guide available at www.bit.ly/3nNgaPd What we need? Signed and returned Data Management Plan Agreement. Payment of Remote Commissioning Fees (if applicable). 2. INSTALL & TEST Install the charging point/s then use the VendElectric Install & Test Tool and connect to our network.
Installers Notes Installers Notes Quantum:EV OpenCharge Page 25 of 25 EVQROCM-01-V03-R0 Installation and Operation Manual January 2022
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