Quality Control - Quantum 6000Z Series Inclusion of all Parts QUANTUM 6000Z Joystick Serial Number Controller Serial Number Left Motor Serial Number Right Motor Serial Number Fit and Finish Performance Pride keeps a more detailed report on file at the factory.
SAFETY GUIDELINES WARNING! A Quantum Rehab Provider or a qualified technician must perform the initial setup of this power chair and must perform all of the procedures in this manual. The symbols below are used throughout this owner's manual and on the power chair to identify warnings and important information. It is very important for you to read them and understand them completely. WARNING! Indicates a potentially hazardous condition/situation.
CONTENTS I. INTRODUCTION ..................................................................................................................................4 II. SAFETY ...................................................................................................................................................5 III. YOUR POWER CHAIR .....................................................................................................................17 IV. ASSEMBLY ....................................
I. INTRODUCTION SAFETY WELCOME to Quantum Rehab, a division of Pride Mobility Products (Pride). The power chair you have purchased combines state-of-the-art components with safety, comfort, and styling in mind. We are confident that these design features will provide you with the conveniences you expect during your daily activities. Once you understand how to safely operate and care for your power chair, it should give you years of trouble free operation and service.
II. SAFETY PRODUCT SAFETY SYMBOLS The symbols below are used on the power chair to identify warnings, mandatory actions, and prohibited actions. It is very important for you to read and understand them completely. Read and follow the information in the owner’s manual. Maximum seating weight. Do not allow unsupervised children to play near the power chair while the batteries are charging. Keep your hands away from the tires when driving.
II. SAFETY Keep tools and other metal objects away from battery terminals. Contact with tools can cause electrical shock. Do not connect an extension cord to the AC/DC converter or the battery charger. Removal of grounding prong can create electrical hazard. If necessary, properly install an approved 3-pronged adapter to an electrical outlet having 2-pronged plug access. Do not mix AGM and Gel-Cell batteries. Always use batteries of the same type and chemistry.
II. SAFETY Indicates electrical shock hazard. Do not place power chair in freewheel mode on a decline. Do not place power chair in freewheel mode on an incline. Battery Set Configuration: + = Positive (Red) Terminal Post - = Negative (Black) Terminal Post Connect Red wire to Red Positive (+) Terminal Post. Connect Black wire to Black Negative (–) Terminal Post. Battery posts, terminals, and related accessories contain lead and lead compounds.
II. SAFETY Locked and in drive mode. Place unit on level ground and stand to one side when changing from drive mode to freewheel mode or freewheel mode to drive mode. Unlocked and in freewheel mode. Battery charger for indoor use only. Indicates that power chair, with similarly labeled seating system, conforms to ANSI/ RESNA WC/Vol. 4, Section 19 for transport of an occupied power chair in a motor vehicle. Indicates power chair securement points. 8 www.pridemobility.
II. SAFETY GENERAL GUIDELINES MANDATORY! Do not operate your new power chair for the first time without completely reading and understanding this owner’s manual. Your power chair is a state-of-the-art life-enhancement device designed to increase mobility. Pride provides an extensive variety of products to best fit the individual needs of the power chair user.
II. SAFETY Weight Limitations Your power chair is rated for a maximum weight capacity. Please refer to the specifications table for this limit. Keep in mind that the maximum weight capacity includes the combined weight of the user and any accessories mounted to the power chair. MANDATORY! Stay within the specified weight capacity of your power chair. Exceeding the weight capacity voids your warranty.
II. SAFETY WARNING! You should not travel up or down a potentially hazardous incline (i.e., areas covered with snow, ice, cut grass, or wet leaves). WARNING! Never travel down an incline rearward. Doing so may cause the power chair to tip. Always exercise extreme caution when negotiating an incline. WARNING! If your power chair is equipped with a reclining seatback, do not attempt to negotiate inclines with the seat in a reclined position.
II. SAFETY Public Streets and Roadways WARNING! You should not operate your power chair on public streets and roadways. Be aware that it may be difficult for traffic to see you when you are seated on your power chair. Obey all local pedestrian traffic rules. Wait until your path is clear of traffic, and then proceed with extreme caution.
II. SAFETY Figure 2. Correct Curb Approach Figure 3. Incorrect Curb Approach Stairs and Escalators Power chairs are not designed to travel up or down stairs or escalators. Always use an elevator. WARNING! Never use your power chair to negotiate steps or escalators. Doors Determine if the door opens toward or away from you. Drive your power chair gently and slowly forward to push the door open. Or drive your power chair gently and slowly backward to pull the door open.
II. SAFETY WARNING! Pride does not recommend using the power chair as a seat in a motor vehicle. The power chair user should transfer into the vehicle seat and use the vehicle-installed belt restraint system if and whenever feasible. If your power chair is equipped with a manufacturer-installed transit securement system, please refer to the supplemental safety information provided with your power chair.
II. SAFETY Preventing Unintended Movement WARNING! If you anticipate being seated in a stationary position for an extended period of time, turn off the power. This will prevent unexpected motion from inadvertent joystick contact. This will also eliminate the possibility of unintended chair movement from electromagnetic (EM) sources. Reaching and Bending Never reach, lean, or bend while driving your power chair.
II. SAFETY Prescription Drugs/Physical Limitations Users must exercise care and common sense when operating a power chair. This includes awareness of safety issues when taking prescribed or over-the-counter drugs or when the user has specific physical limitations. WARNING! Consult your physician if you are taking prescribed or over-the-counter medication or if you have certain physical limitations. Some medications and limitations may impair your ability to operate your power chair in a safe manner.
III. YOUR POWER CHAIR THE QUANTUM 6000Z SERIES The Quantum 6000Z Series has two main assemblies: the seat assembly and the power base assembly. See figure 5. Typically, the seat assembly includes the armrests, seatback, and seat base. The power base assembly includes two motor/brake assemblies, two drive wheels, four caster wheels, two batteries, and wiring harnesses. See figures 5, 6, and 7.
III. YOUR POWER CHAIR REAR SEAT MOUNT CONNECTORS REAR SHROUD FRONT SEAT MOUNT CONNECTORS REAR SHROUD FASTENER (FASTENER ON OPPOSITE SIDE NOT SHOWN) FRONT COVER MANUAL FREEWHEEL LEVER Figure 6. The Quantum 6000Z Series Power Base Electrical Components The electrical components consist of the controller assembly, the batteries, and the motors. The batteries, motors, and controller power module (if equipped) are located on the power base assembly. The controller is located on the seat assembly.
III. YOUR POWER CHAIR Motor Connectors: This is where the controller connects to the motors. Battery Connector: This is where the controller connects to the batteries. Controller Power Module: This enables the controller to communicate with the batteries and the motors. Main Circuit Breaker (located on the rear main frame): The main circuit breaker is a safety feature built into your power chair. When the batteries and the motors are heavily strained (e.g.
III. YOUR POWER CHAIR Dual Manual Freewheel Levers For your convenience, your power chair is equipped with dual manual freewheel levers. The levers are located on each motor and allow you to disengage the drive motors and maneuver the chair manually. WARNING! Do not use the power chair while the drive motors are disengaged! Do not disengage the drive motors when the power chair is on an incline, as the unit could roll on its own! Only engage the freewheel mode when on a level surface.
IV. ASSEMBLY INITIAL ASSEMBLY Your power chair may require some assembly either before initial use or after transportation. It may also require disassembly to make some comfort adjustments. Figure 10 details those parts of the power chair that are designed to be disassembled and assembled by an end user or by a qualified caregiver before using the product or making comfort adjustments.
IV. ASSEMBLY Seat Installation It may be necessary to install the seat either prior to initial operation or after transporting your power chair. Contour seats are attached to the power base with the Universal Mounting System (UMS). The UMS consists of universal parts that may be attached to the seat, regardless of seat width or seat depth. The two main components are aluminum extrusions mounted to the seat base. These extrusions attach to a pair of trapeze bars that are mounted to the power base.
IV. ASSEMBLY Power Elevating Seat Installation Your power chair may be equipped with the power elevating seat option. While the seat itself may be any one of the styles offered for this model, the way the seat base attaches to the power base is different. To install the power seat: l. Place the seat plate interface bracket onto the actuator. See figure 14. 2. Insert screws into the actuator and insert and tighten the hardware. See figure 14. 3.
V. COMFORT ADJUSTMENTS COMFORT ADJUSTMENTS After becoming familiar with your power chair’s operation, you may find the need to make some adjustments to increase your comfort, such as seat height and angle, armrest width, armrest angle and height, foot platform height, depth, and angle, and controller position. NOTE: If your power chair is equipped with a Specialty Seat, Synergy Seat, or Synergy TRU-Balance Power Positioning System, refer to the information provided in separate manuals.
V. COMFORT ADJUSTMENTS 10. Reinstall the retaining clips. 11. Reinstall the seat. 12. Reconnect the controller to the power base. 13. Reinstall the rear shroud and tighten the fasteners. Seat Position You can move the seat forward or rearward by changing the extrusion mounting position. To change the position: 1. Turn off the power to the controller. 2. Make sure the power chair is in drive mode. 3. Loosen the rear shroud fasteners and remove the rear shroud. 4.
V. COMFORT ADJUSTMENTS Armrest Width Adjustment You can change each armrest’s width independently of the other. NOTE: Changing the armrest width may increase the overall width of your power chair. To change the armrest width: 1. Locate the two armrest knobs on each side of the armrest receiver bracket. See figure 18. 2. Loosen the knobs. 3. Slide the armrests in or out to the desired width. 4. Tighten the knobs. SETSCREW Armrest Height Adjustment To change the armrest height: 1.
V. COMFORT ADJUSTMENTS 5. Flip up the armrest so it is perpendicular to the floor. 6. Loosen the setscrew on the controller bracket. 7. Slide the controller out of the armrest. 8. Loosen the setscrew in the other armrest. 9. Place the controller in the other armrest. 10. Tighten the setscrew in both armrests. 11. Route the controller harness to the back of the power base and plug in the controller. See figures 12 and 13. 12. Replace the rear shroud and tighten the fasteners. 13.
V. COMFORT ADJUSTMENTS NOTE: If the lever will not rotate to the fully closed position, then turn the nut counterclockwise onequarter or one-half turn. Foot Platform Angle Adjustment You can adjust the angle of the foot platform with a socket or wrench. To adjust the foot platform angle: 1. Flip up the foot platform and locate the screw. See figure 22. 2. Turn the screw to raise or lower the front of the foot platform.
VI. BATTERIES AND CHARGING BATTERIES AND CHARGING Your power chair uses two long-lasting, 12-volt, deep-cycle batteries. These batteries are sealed and maintenance free. Since they are sealed, there is no need to check the electrolyte (fluid) level. Deep-cycle batteries are designed to handle a longer and deeper discharge. Though they are similar in appearance to automotive batteries, they are not interchangeable.
VI. BATTERIES AND CHARGING To charge the batteries using the off-board charger: 1. Position the front of your power chair next to a standard electrical outlet. 2. Be certain the controller power is turned off and the freewheel levers are in the engaged position. See III. “Your Power Chair.” 3. Plug the off-board charger into the off-board charger/programming socket on the controller. See figure 24. 4. Plug the off-board charger into the electrical outlet.
VI. BATTERIES AND CHARGING How often must I charge the batteries? Many factors come into play when deciding how often to charge the batteries. You may use your power chair all day on a daily basis or you may not use it for weeks at a time. Daily Use If you use your power chair on a daily basis, charge the batteries as soon as you are finished using your power chair. Your power chair will be ready each morning to give you a full day’s service.
VI. BATTERIES AND CHARGING How can I ensure maximum battery life? A fully charged deep-cycle battery will provide reliable performance and extended battery life. Keep your power chair’s batteries fully charged whenever possible. Batteries that are regularly and deeply discharged, infrequently charged, or stored without a full charge may be permanently damaged, causing unreliable power chair operation and limited battery life.
VII. CARE AND MAINTENANCE CARE AND MAINTENANCE Your Quantum 6000Z Series is a sophisticated power chair. Like any motorized vehicle, it requires routine maintenance checks. You can perform some of these checks, but others require assistance from your Quantum Rehab Provider. Preventive maintenance is very important. If you follow the maintenance checks in this section as scheduled, you can help ensure that your power chair gives you years of trouble-free operation.
VII. CARE AND MAINTENANCE All wheel bearings are prelubricated and sealed. They require no subsequent lubrication. The body shroud has been sprayed with a clear sealant coating. You can apply a light coat of car wax to help it retain its high-gloss appearance. Check all electrical connections. Make sure they are tight and are not corroded. Batteries must sit flat within the battery boxes and battery well frame with the battery terminals facing inward toward each other.
VII. CARE AND MAINTENANCE Storage Your power chair should be stored in a dry place, free from temperature extremes. When storing, disconnect the batteries from the power chair. See VI. “Batteries and Charging.” WARNING! If you fail to store the unit properly, the frame can rust and the electronics can be damaged.
VII. CARE AND MAINTENANCE TIRE TUBE FRONT RIM HALF SCREWS WHEEL HUB REAR RIM HALF LUG NUTS Figure 25. Quantum 6000Z Series Drive Wheel Figure 26. Quantum 6000Z Series Drive Wheel Disassembled Follow these easy steps for a quick and safe repair for both pneumatic and solid tires: 1. Turn off the power to the controller. 2. Set the power chair up on blocks. 3. If you are changing a pneumatic tire, completely deflate it before removing the wheel. 4. Remove the five (5) lug nuts from the wheel hub.
VII. CARE AND MAINTENANCE BATTERY WIRING DIAGRAM FRONT COVER REAR SHROUD FASTENER (OPPOSITE SIDE NOT SHOWN) REAR SHROUD RELEASE HANDLES REAR BATTERY FRONT BATTERY Figure 27. Battery Installation Quantum 6000Z Series www.pridemobility.
VII. CARE AND MAINTENANCE To replace the batteries: 1. Turn off the power to the controller. 2. Make sure that the power chair is in drive mode. See III. “Your Power Chair.” 3. Remove the foot platform by squeezing the release handles (see figure 27) and lifting the foot platform bracket up and away from the power base. 4. Disconnect the quick release battery connectors. See figure 7. 5. Remove the batteries. 6. Disconnect the battery harness from each battery. 7.
SAFETY GUIDELINES WARNING! A Quantum Rehab Provider or a qualified technician must perform the initial setup of this power chair and must perform all of the procedures in this manual. The symbols below are used throughout this owner's manual and on the power chair to identify warnings and important information. It is very important for you to read them and understand them completely. WARNING! Indicates a potentially hazardous condition/situation.
Quality Control - Quantum 6000Z Series Inclusion of all Parts QUANTUM 6000Z Joystick Serial Number Controller Serial Number Left Motor Serial Number Right Motor Serial Number Fit and Finish Performance Pride keeps a more detailed report on file at the factory.