TM OmniVision and Accessory Installation Guide 80-J4866-1 Rev.
QUALCOMM Incorporated 5775 Morehouse Drive San Diego, CA 92121-1714 U.S.A. © QUALCOMM Incorporated 2006. All rights reserved. “QUALCOMM, OmniTRACS, TrailerTRACS, SensorTRACS, QTRACS, OmniExpress, MVPc, and Qualcomm Wireless Business Solutions are registered trademarks of QUALCOMM Incorporated.” “OmniVision and TruckMAIL are trademarks of QUALCOMM Incorporated.” All other marks are property of their respective owners.
Contents Important Safety Information Safety Definitions ................................................................................................ xi Safety Advice ...................................................................................................... xi Chapter 1 How the OmniVision™ System Works O P F Y T OmniVision™ System Overview .......................................................................1-1 Why the OmniVision™ System Makes Companies More Efficient ..............
Contents Chapter 4 Installation Planning F Y T Installation Guidelines ...................................................................................... 4-2 Safety ......................................................................................................... 4-2 Security ...................................................................................................... 4-2 Reliability ...................................................................................................
Contents Connecting the SDM Cable Connector .......................................................8-9 Connecting the Accessory Cable Connector.............................................8-10 Checking All Mobile Application Server (MAS) Cable Connections ..........8-12 Securing Cables .............................................................................................8-12 Chapter 9 Cable Installation O D N O R T C A O P F Y T Understanding Cable Basics .............................
Contents N O R T C A O P F Y T Case 2 (Standard Sensors Only).............................................................. 11-5 Connections and Verifications ........................................................................ 11-5 Connecting J1708 Data Link Wires ......................................................... 11-5 Verifying J1708 Connections ................................................................... 11-6 Speed Sensor Connection and Calibration ..........................
Contents Chapter 13 Pager Installation T N O R Chapter 14 Buzzer Installation D C A O P F Y T The QUALCOMM-Synertek (RCM-3000) Pager System ................................13-2 Installing the Transmitter ................................................................................13-2 Transmitter Installation .............................................................................13-3 Antenna Installation ................................................................................
Contents Installing the Mounting Bracket ................................................................ 17-3 Attaching the MPG Display Module ......................................................... 17-3 Connecting to the J1708 Data Link........................................................... 17-4 Connecting Power (+ 12VDC IGN) and Ground ...................................... 17-5 Installation Verification ...................................................................................
Contents Appendix D Upgrading the OmniVision™ System Using Secure Digital Cards Upgrading Operating System (OS) Software ................................................... D-2 Upgrading Mobile Application Server (MAS) Software .................................... D-3 Upgrading Satellite Data Modem (SDM) Software .......................................... D-4 Appendix E Component and Document Information T OmniVision™ System Component MCNs .......................................................
D O D N O R T C A O P F Y T Contents x 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
Important Safety Information Safety Definitions The following Caution and Warning definitions are intended to advise the driver when it is safe to use a display unit. T CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Y WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Important Safety Information D O D N O R T C A O P F Y T Safety Advice xii 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
1 How the OmniVision™ System Works OmniVision™ System Overview T This chapter provides a basic overview of the new OmniVision™ mobile computing platform (OmniVision system) and how its various components interact to send and receive messages. Y The OmniVision system is a two-way, mobile satellite communications system that allows dispatchers and drivers to exchange text messages. It also provides vehicle location and performance data.
Why the OmniVision™ System Makes Companies More Efficient How the OmniVision™ System Works Why the OmniVision™ System Makes Companies More Efficient With the OmniVision system, a company can maintain two-way contact with its vehicles and drivers 24 hours a day. The following are just a few of the advantages: • The dispatcher can send pickup and delivery information directly to the drivers, keeping the vehicles on the road.
How the OmniVision™ System Works OmniVision™ System Component Description OmniVision™ System Component Description The OmniVision system consists of these major components: Component Description This facility is responsible for processing and managing the message traffic between the dispatch center and the fleet. Within the NMF is the Network Management Computer (NMC), which actually receives and handles the message traffic. The NMF is located at QUALCOMM, Inc., in San Diego, CA.
What Is the GPS System? How the OmniVision™ System Works What Is the GPS System? Originally created for and used by the military, GPS is a worldwide radio-navigation system formed from a constellation of 24 satellites and their ground stations. GPS uses the satellites as reference points to calculate positions accurate to a matter of meters. Essentially, GPS allows every square meter of the planet to have a unique address.
How the OmniVision™ System Works What Is the MCP? What Is the MCP? The MCP is the mobile part of the OmniVision system that is installed in a customer’s vehicle. It provides the driver with the ability to exchange messages with the dispatch center. The MCP also sends vehicle location information to the NMF. The MCP consists of the following components: • Satellite data modem (SDM)—Contains the antenna that communicates with the satellite.
How the OmniVision™ System Works D O D N O R T C A O P F Y T What Is the MCP? 1-6 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
2 Component Overview This chapter describes the components you will be installing on the vehicle and provides a basic wiring overview for a mobile computing platform (MCP) system installation. MCNs for components or kits, and DCNs for documents that are referenced in this chapter can be found in Appendix E: Component and Document Information. T Topics in this chapter include: C A O P F Y The Equipment You Will Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Equipment You Will Install Component Overview The Equipment You Will Install The OmniVision™ Masterpack contains the following major components for a basic MCP system installation: • Satellite data modem (SDM) • Media display unit (MDU) • Mobile application server (MAS) • Battery pack • Remote control device (RCD) T • Cables F Y The planning and installation instructions for these components are described in Chapters 4 through 8. A O P You may also be installing optional equipment.
Component Overview How the Components and Cables Interconnect T Remote Control Device (RCD) BACK T N O R RCD Cable Butt Splice (2) Places Accessory Cable Violet COM5 GND Blue/Green RCD D O D C A O P F Y OPT 05AAA_148A 80-J4866-1 Rev.
The Satellite Data Modem (SDM) Component Overview The Satellite Data Modem (SDM) Caution DO NOT remove the SDM radome (top part of the SDM). This will void the warranty. Removing the radome exposes the MCP antenna to moisture. DO NOT paint any portion of the SDM. This will void the warranty. Paint degrades the performance of the MCP. P F Y T The SDM contains the antenna that sends and receives satellite signals.
Component Overview The Media Display Unit The Media Display Unit The media display unit is what the driver uses to exchange messages with the dispatcher. It also allows the driver and Fleet Management Center (FMC) to access the optional Vehicle Information System (VIS). This system provides important information, such as driver and vehicle performance data, diagnostics, trailer connects and disconnects, and trailer refrigeration monitoring.
The Mobile Application Server (MAS) Component Overview The Mobile Application Server (MAS) Note The MAS is sometimes called the comm unit or the “black box.” The MAS contains the operating circuitry, Windows operating system, and memory for the MCP and SD card. Caution T The MAS is not watertight. DO NOT get it wet. D O D N O R T C A O P F Y The MAS does not typically require operator access. It is always mounted in a mounting tray.
Component Overview The Remote Control Device (RCD) The Remote Control Device (RCD) O 05AAA_219 P F Y T The OmniVision system includes an RCD which is used to play text messages. The RCD is connected to the accessory cable and allows the driver to listen to messages safely while driving. If you are using an existing speaker, the normal audio of the speaker will be overridden by the OmniVision system whenever a message is played.
Cables Component Overview Cables The master pack contains six cables (three of which are provided in a cable kit): • SDM cable • Display unit cable • Accessory cable • Power cable • Speaker cable T • RCD cable (already connected to RCD assembly) The standard cable length is 20 feet. A O Satellite Data Modem (SDM) Cable P F Y The following illustrations show the six standard cables. Detailed pin and wire callouts for these cables are provided in Chapter 9: Cable Installation.
Component Overview Cables Display Unit Cable 05AAA_042 D O D N O R T C A O P F Y T The display unit cable connects the MDU to the MAS. The protective cap helps keep the 8pin SDL connector from being damaged during the installation. It should be removed just prior to attaching the cable to the MDU and MAS. 80-J4866-1 Rev.
Cables Component Overview Accessory Cable 05AAA_ 038 R T Power Cable C A O P F Y T The accessory cable connects accessories and options such as the SensorTRACS® performance monitoring system and the TrailerTRACS® asset management system to the MAS. It also connect the RCD and speaker to the MAS. D O D N O The power cable connects the 12-volt power source (ignition) and system ground to the MAS.
Component Overview Cables Speaker Cable The speaker integration cable connects the speaker to the MAS. To MAS To Speaker O Remote Control Device (RCD) Cable 05AAA_232 P F Y T To Audio T N T D O D OP O R BA CK C A The RCD cable connects the RCD to the accessory cable. 05AAA_219A 80-J4866-1 Rev.
Accessories Component Overview Accessories You may have to install optional accessories available with the OmniVision system. These accessories provide additional functions to the OmniVision system that enhance its usability. Installation instructions for these accessories are described in the following tabbed chapters.
3 Wiring Guidelines Introduction T This chapter describes the QUALCOMM-approved methods for making connections to cables and wires. The instructions in this chapter will help you ensure that cable connections are free from defects and potential problems. Topics in this chapter include: F Y Grounding Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Making Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding Guidelines Wiring Guidelines Grounding Guidelines Caution When establishing a good chassis ground, avoid areas that may be potentially isolated from ground by a hinge or bad welds. It is extremely important that you create clean, secure, tight, metal-to-metal grounds. If grounding terminals are not available, remove the paint from the surface of the metal connected to the chassis to make the ground. Make sure the wires are not strained or vulnerable to damage.
Wiring Guidelines 2. Butt Splicing After stripping the wire, verify the wire is not severed or damaged by the stripping tool. If the wire has been properly stripped, it is ready to be butt spliced. Butt Splicing Make sure the size of the butt splice is appropriate for the job. A good butt splice has these characteristics: • The ends of the bare wires are visible through an inspection window. • The ends of the wires “butt” up against the stop. • Crimping does not sever the wires or insulation.
Crimping Wiring Guidelines DO NOT crimp on the crimp "tooth." Caution Crimp tooth O C A Crimp here T 03AAA_90a Using a crimping tool, crimp the butt splice one end at a time. First, crimp the inside crimp area where the wire has been stripped. Apply necessary pressure to this inside area. Remember, the wire is stripped! D N O R 1.
Wiring Guidelines 2. Crimping After crimping the inside of both ends of the butt splice on the “insulated” area of the crimping tool, next crimp the outside of both ends of the butt splice. P F Y T Wire crimp O Crimp here 03AAA_271 D N O R T C INSUL UNINSUL A Crimping Tool O Crimping locations D Outside crimp (insulated wire) Outside crimp (insulated wire) Inside crimp (stripped wire) Inside crimp (stripped wire) 03AAA_273 3. 80-J4866-1 Rev.
Completing the Wire Connection Do a pull test. Pull on both ends of the wires to ensure a solid butt-spliced connection exists. The crimped butt splice securely grips the insulated wires. T 4. Wiring Guidelines Caution P F Y 03AAA_282 T C A O If using heat shrinkable crimps, DO NOT use a heat gun or open flame near combustible materials. Use a heat gun only when it is safe and appropriate to do so. Protect surrounding wiring and other components when using a heat gun.
Wiring Guidelines 3. Completing the Wire Connection Secure the wires together and place tie wraps at the outside ends of the butt splice. P 04AAA_46 O Cinch the tie wraps tight and cut them flush to the lock head. Caution C A 4. F Y T Place tie wraps at outside ends of butt splice. O R T Failure to cut the tie wraps flush to the lock head can result in injury. D O D N Cut tie wrap flush with lock head. 03AAA_276A 80-J4866-1 Rev.
Ring Terminals Wiring Guidelines Firmly tug on the butt-spliced wire connection to make sure the tie wraps do not pull loose. T 5. Ring Terminals P F Y 04AAA_48 C A O When making electrical connections, crimp ring terminals onto the ends of the wires to ensure good contacts. A properly crimped ring terminal has these characteristics: • The barrel crimping indent is well-formed and properly positioned.
Wiring Guidelines Ring Terminals Install the ring terminal on the ground connection using one of the following options: Screw Nut Lock Washer Flat Washer Flat Washer Terminal Connector Star Washer Ground Stud T Terminal Connector Creating a ground connection using a screw Using existing ground to create the connection 03AAA_285b D O D N O R T C A O P F Y -OR- 80-J4866-1 Rev.
Wiring Guidelines D O D N O R T C A O P F Y T Ring Terminals 3-10 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
4 Installation Planning This chapter describes how to plan a basic mobile computing platform (MCP) system installation. MCNs for components or kits, and DCNs for documents that are referenced in this chapter can be found in Appendix E: Component and Document Information. T Topics in this chapter include: O P F Y Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Typical Installation Sequence. . . . . . . . . . . . . . . . . . . .
Installation Guidelines Installation Planning Installation Guidelines Your installation decisions should take into account safety and security first, followed by reliability and accessibility. Here are a few important rules and guidelines. Safety • Use eye protection when using a drill or performing work that poses any hazard to the eyes. • Use ear protection in a noisy working area. T • Wear appropriate clothing or uniforms (not too loose; no jewelry).
Installation Planning Reliability Reliability Note In the United States, call QWBS Customer Support at 800-541-7490 for answers to technical questions that concern the reliability of the installation. • Mount satellite data modems (SDMs) in locations that ensure the unit will receive uninterrupted and undegraded satellite signals. For more information, refer to Line-ofSight Requirements on page 5-4. T • Install all components in a location where they will not be abused.
Typical Installation Locations Installation Planning Typical Installation Locations The installation location for a component varies depending on the type of vehicle. The SDM should be mounted securely to the mounting assembly with clear “line-of-sight” to the satellite (explained in Chapter 5). Note The driver should not use the display unit while the vehicle is in motion. The display unit is usually installed in the cab so the driver can easily access it.
Installation Planning Conventional Vehicle Types Conventional Vehicle Types The following section illustrates top-down views of typical installation locations for the MAS, display unit, and cables in the conventional vehicle. Descriptions of the locations and the reasons for selecting them are also provided. International/Navistar International/Navistar PowerMain Power Bus Key Switch F Y T Comm Unit O - Install so there is always access to the SD card slot.
Conventional Vehicle Types Installation Planning - Install so a 1 1/2" hole can be cut for the SDM cable. Freightliner Century/Columbia Freightliner Antenna cable Existing heater access hole box Display A pillar T Comm Unit Electrical Panel B pillar Y • MAS—Install in the passenger side toolbox. Hang from the bunk. P F - Install so there is always access to the SD card slot. C A • Cables—Route internally.
Installation Planning Conventional Vehicle Types Volvo Volvo Antenna cable access hole Electrical Panel Comm Unit Display T • MAS—Install on the floor in the passenger side toolbox. This is a storage spot that allows for easy internal cable routing. Y - Install so there is always access to the SD card slot. P F • Display unit—Install on the engine cover (dog house) where it will be accessible to both the driver and passenger.
Cabover Engine (All Makes) Vehicle Types Installation Planning Mack Mack Antenna cable access hole PowerMain Power Bus Comm Unit Display OM/E0093 10E T • MAS—Install in the passenger side toolbox. Hang from the bunk. - Install so there is always access to the SD card slot. • Cables—Route externally. P F Y • Display unit—Install on the face of the connector panel where it will be accessible to both the driver and passenger. A O - Install so a 1 1/2" hole can be cut for the SDM cable.
Installation Planning Cabover Engine (All Makes) Vehicle Types Day Cab (All Makes) Vehicle Types The following section illustrates the top-down view of typical installation locations for the MAS, display unit, and cables in the day cab vehicle. Descriptions of the locations and the reasons for selecting them are also provided. Day Cab (All Makes) Power Bus/ Key Switch T Display Comm Unit F Y • MAS—Install where space allows. P - Install so there is always access to the SD card slot.
Cabover Engine (All Makes) Vehicle Types Installation Planning - Install so a 1 1/2" hole can be cut for the SDM cable. Special Cable Ordering Instructions for Tilt Cabs For tilt cabs (illustrated below), typically at least one cable must be routed through the cab pivot point to allow for the tilt. In most tilt cab vehicles, this routing requires a longer cable instead of the standard cable. When you order the MCP, specify the length of the cable(s) you need.
Installation Planning Tools and Supplies Tools and Supplies The following tools and supplies are recommended for performing installations. Those marked with a bullet (•) are considered the essential tools and supplies required to perform an installation. Tools other than these may be required to facilitate certain installations and maintenance. Table 3-1. Tools and Supplies Misc.
Acceptable Sealants Installation Planning Acceptable Sealants The following table lists QUALCOMM-approved sealants used to protect MCP components from moisture that can be applied during the installation. Acceptable For Required For Silicone sealant Sealing exterior to interior holes. Sealing bolt holes for SDM mounting brackets. Refrigeration tape (supplied) Sealing exterior to interior holes.
Installation Planning Installation Planning Worksheet Installation Planning Worksheet Cab Over Engine T Locations C A O P F Y User Interface Device: Cables: D O D N O R T Communication Unit: Access Holes: OM/E0093-151 80-J4866-1 Rev.
Installation Planning Worksheet Installation Planning Installation Planning Worksheet Conventional Vehicle T Locations C A O P F Y User Interface Device: Cables: D O D N O R T Communication Unit: Access Holes: OM/E0093-152 4-14 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
Installation Planning Installation Planning Worksheet Installation Planning Worksheet Cab Over Engine T Locations Communication Unit: D N O R T C A O P F Y User Interface Device: D O Cables: Access Holes: OM/E0093-153 80-J4866-1 Rev.
Installation Planning D O D N O R T C A O P F Y T Installation Planning Worksheet 4-16 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
5 Satellite Data Modem (SDM) Installation This chapter gives general guidelines for installing the satellite data modem (SDM) component of the OmniVision™ mobile computing platform (MCP) system. T Complete instructions for installing the SDM for specific vehicle types are located in the Outdoor Unit Mount Installation Guide. MCNs for components or kits, and DCNs for documents that are referenced in this chapter can be found in Appendix E: Component and Document Information.
Orienting the SDM on the Mount Satellite Data Modem (SDM) Installation Installing the SDM involves three basic steps: • Orienting the SDM on the mount • Installing the mounting bolts • Connecting the cables Orienting the SDM on the Mount Install the SDM so that it is level when the vehicle is level. Under a full airdam, orient the SDM so that the SDM cable exits toward the front of the vehicle. F Y 1.
Satellite Data Modem (SDM) Installation Connecting the SDM Cable Connecting the SDM Cable To install the SDM cable on the SDM cable connector, hand-tighten the connector. Caution If the cable does not easily connect to the SDM cable connector, check the part number of the cable to make sure you are using the SDM cable. T WARNING O General Installation Guidelines P F Y The SDM connector is already weather-resistant; do not attempt to weather-proof the SDM connector.
Line-of-Sight Requirements Satellite Data Modem (SDM) Installation Line-of-Sight Requirements The SDM requires an unobstructed line-of-sight view to the satellite in order to clearly send and receive signals. The SDM must be able to send and receive the signals at a 12° angle above the horizontal plane of the unit. There must be an unobstructed view of the satellite at all angles above 12°.
Satellite Data Modem (SDM) Installation Trailer Swing Area Trailer Swing Area DO NOT position the mount in the rear center of the vehicle. The corner of the trailer could hit the SDM when the vehicle turns sharply. Make sure that when the “fifth wheel” of a vehicle is fully forward, the trailer clears the SDM when executing sharp turns or going up ramps.
Satellite Data Modem (SDM) Installation D O D N O R T C A O P F Y T Trailer Swing Area 5-6 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
6 Display Unit Installation This chapter provides guidelines and instructions for installing the mobile computing platform (MCP) media display unit (MDU). For each device, installation involves mounting the holster, routing the cable in the device, and securing the cable. T MCNs for components or kits, and DCNs for documents that are referenced in this chapter can be found in Appendix E: Component and Document Information.
Selecting a Location Display Unit Installation Selecting a Location IMPORTANT SAFETY INFORMATION F Y T Do not locate the display unit where it obstructs the driver’s field of vision, distracts the driver from the driving task, or interferes with the driver’s operation of controls or displays. • Engine cover (“dog house”) T R • Behind the passenger’s seat C • Map box door A O P Each display unit is equipped with a holster that holds and protects the device when it is not in use.
Display Unit Installation Installing the MDU Holster Consider the owner’s preference in selecting the installation location and whether there is a team or a single driver. Make sure there is enough clearance to lift the unit out of the holster easily. Before you install the device on a map box or glove compartment door, measure to make sure the driver can open the compartment after the device is installed. T The following illustration shows a typical location for the MDU in a cabover vehicle.
Installing the MDU Holster 2. Display Unit Installation Decide if you need to use the holster backing plate. The holster comes with an optional backing plate that can be mounted on the back side of the mounting surface. If the mounting surface is not strong enough to support the weight of the MDU (~3 lbs.), use the backing plate. 12.8" T 2.
Display Unit Installation c. Installing the MDU Holster Use sufficient nuts, bolts, and lock washers to support the holster. You can also use self-tapping screws if necessary. Be careful not to damage the holster or mounting surface by over-tightening them. Note If you use self-tapping screws, check the screws periodically to make sure that they haven’t come loose from the frequent MDU use by the driver.
Inspecting the Display Unit Cable Display Unit Installation Inspecting the Display Unit Cable Remove the protective cap on the connector only when you are ready to connect the display unit cable to the MAS and MDU. T O R N 05AAA_042 Inspect the display unit cable connectors to make sure they are not damaged and the pins are not bent. Do not attempt to straighten bent pins. This further weakens the pins and results in cable failure. D O D 2. C A O P F Y T 1.
Display Unit Installation Connecting the Display Unit Cable to the MDU Connecting the Display Unit Cable to the MDU Follow these steps to connect the MDU cable to the MDU. Caution Do not step on or drop any objects on the display unit cable connectors. Do not let the connectors lie on the ground unprotected. Route the display unit cable through the appropriate channel on the back of the MDU or follow the instructions located under the access door of the MDU (see the following illustration).
Inserting the MDU into the Holster Display Unit Installation Inserting the MDU into the Holster The following illustration shows how the MDU is inserted into the holster.
7 Remote Control Device (RCD) Installation This chapter contains the complete guidelines for installing the components used with OmniVision’s text to speech solution. T The remote control device (RCD) allows the driver to safely listen to incoming messages without having to stop the vehicle and read the message(s) on the display. It can connect to an existing speaker in the vehicle or to a speaker that have been added.
Selecting a Location for the Remote Control Device (RCD) Remote Control Device (RCD) Installation Selecting a Location for the Remote Control Device (RCD) O 05AAA_219 P F Y T The RCD is designed to be mounted on the dash panel of the vehicle, so it is easily accessible to the driver at all times, but doesn’t interfere in any way with the operation of the vehicle.
Remote Control Device (RCD) Installation Installing the Remote Control Device (RCD) Installing the Remote Control Device (RCD) 1. Prepare the mounting surface for installation. Use the alcohol wipes provided to clean the mounting surface of any dirt or grime. 2. Adhere the 3 strips of VHB tape provided to the back of the RCD. 3. Affix the RCD to the dash panel. T Be sure you have chosen a suitable location for the RCD, as the VHB (very high bond) tape permanently bonds the device to the dash panel.
Remote Control Device (RCD) Installation D O D N O R T C A O P F Y T Connecting to the Accessory Cable 7-4 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
8 Mobile Application Server (MAS) Installation This chapter provides general guidelines and instructions for installing the mounting tray and MAS. It also provides instructions on how to connect the cables to the MAS. MCNs for components or kits, and DCNs for documents that are referenced in this chapter can be found in Appendix E: Component and Document Information. T Topics in this chapter include: A O P F Y Selecting a Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting a Mounting Location Mobile Application Server (MAS) Installation The MAS is installed in these steps • Installing the mounting tray • Installing the battery pack into the MAS • Installing the MAS into the mounting tray • Connecting the cables to the MAS Selecting a Mounting Location Y T If possible, install the MAS and mounting tray in the storage compartment beneath the sleeper bunk. Typical installation locations for different vehicle types are shown in Chapter 4: Installation Planning.
Mobile Application Server (MAS) Installation Installing the Mounting Tray Location and Orientation • Choose a location where the MAS will not come into contact with liquids or solvents. • Choose a location that provides easy access to the SD card slot. • Choose a location where tire chains or other tools will not likely be stowed on top of the unit or cables. Do not mount the unit near items that may fall on it or bump cable connections.
Installing the Battery Pack into the Mobile Application Server (MAS) Mobile Application Server (MAS) Installation Note Before installing the MAS in the cab, the battery pack should be installed into the MAS (see Installing the Battery Pack into the Mobile Application Server (MAS) on page 8-4).
Mobile Application Server (MAS) Installation 3. Installing the Battery Pack into the Mobile Application Server (MAS) Rotate the battery pack into a horizontal position and place in the MAS. Torx # 10 Screw W R / 0 R E / S UI M D M B S PW D O D S P L D N U I O P R T C A O P F Y T Battery Pack R I/0 M MD 05AAA_44A 80-J4866-1 Rev.
Installing the Mobile Application Server (MAS) Affix the battery pack cover using the T10 Torx screws provided. 05AAA_043 R T C A O P F Y T 4. Mobile Application Server (MAS) Installation O Installing the Mobile Application Server (MAS) D N To install the MAS into the mounting tray, follow these steps: O Caution D Do not use a pneumatic tool to tighten these screws. This can damage the screws or mounting tabs. 8-6 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
Mobile Application Server (MAS) Installation Tighten the four mounting screws into the threads of the mounting tray with a Phillips screwdriver. This secures the MAS in place. Y P 0 R E / S / UI O B I S A M D M U P W R F T 1. Installing the Mobile Application Server (MAS) R C D S P L PW I/0 T PL O DS Self Drilling Screws Mounting Surface D O D N R M MD 05AAA_043B 80-J4866-1 Rev.
Connecting Cables to the Mobile Application Server (MAS) Mobile Application Server (MAS) Installation Connecting Cables to the Mobile Application Server (MAS) Inspect all connectors for bent pins or other damage before connecting them to the MAS. Caution Always connect the power connector to the MAS last. T Install the connectors as described on the following pages. Caution O P F Y Each of the cable connectors should fit easily into its labelled position.
Mobile Application Server (MAS) Installation Connecting the SDM Cable Connector Connecting the SDM Cable Connector Note Only hand-tighten the thumb screws on the connector. 1. Thread the SDM connector onto the SDM terminal on the MAS. MDM I/0 PWR P F Y DSPL T UI D N O R T C A O SDM Cable D O 05AAA_222E 80-J4866-1 Rev.
Connecting the Accessory Cable Connector Mobile Application Server (MAS) Installation Connecting the Accessory Cable Connector 1. Insert the accessory cable connector into the MAS and screw in the side fasteners (thumb screws) until they securely hold the connector in place. Note Be careful to avoid damage to the connector: Align the connector so it is straight before sliding into position.
Mobile Application Server (MAS) Installation 2. Connecting the Accessory Cable Connector After you have installed all other connectors, plug the power connector into the PWR slot. Note Plug in the power connector last. UI MDM I/0 PWR P F Y DSPL T Mounting Surface 05AAA_222C D O D N O R T C A O Power Cable 80-J4866-1 Rev.
Checking All Mobile Application Server (MAS) Cable Connections Mobile Application Server (MAS) Installation Checking All Mobile Application Server (MAS) Cable Connections Check to make sure all cable connections are securely tightened. Check that all cables have service loops and that they are free from interference. Connectors should emerge straight out from the MAS and not be pulled to the side or weighted down by any items.
9 Cable Installation This chapter describes how to install the cables for a basic mobile computing platform (MCP) system installation. Because vehicles differ widely, cables can be installed in many different ways. This chapter provides guidelines for most installations. F Y T If you planned your installation using the information provided in Chapter 4, you already know where you will be installing the SDM, MAS, and display unit components.
Understanding Cable Basics Cable Installation Understanding Cable Basics The standard cable length is 20 feet. If you are working with a tilt cab, a longer cable may be necessary in order to route it through the cab hinge point. Do not trim cable lengths to fit a specific vehicle. The equipment may be used on a different vehicle in the future. If a cable has protective caps covering the connectors, leave those caps in place until you’re ready to connect the cable to the appropriate components.
Cable Installation Routing and Protecting Cables Special Exterior Routing Guidelines • When routing outside of the vehicle, always use convoluted tubing to protect the cables. • Route away from exhaust pipes and moving parts. If an exhaust pipe or moving part must be crossed, use extra cable wraps and route the cable in such a manner that if the wrap fails, the cable will be caught or rest on a safe part (not hot or moving).
Routing and Protecting Cables Cable Installation Note The minimum bend diameter of the SDM cable is 6 inches where it is connected to the antenna. Ensure that you provide strain relief for all cables. Using Convoluted Tubing Before routing, protect all externally routed cables with the supplied convoluted protective tubing. Also use the tubing for any internally route cables exposed to the outside environment or possible abrasion.
Cable Installation Tightening Cable Connectors Tightening Cable Connectors Hand tighten all cable connectors. Do not use tools to tighten the connectors. UI MDM I/0 PWR T DSPL Y 05AAA_222A O • Are properly aligned D O D N O R T C A • Have no bent pins or other damage • Are clean and free of dirt P F All connectors should attach smoothly. Use proper care when connecting cables. If they bind or offer excessive resistance, make sure the connectors: 80-J4866-1 Rev.
Installing the Satellite Data Modem (SDM) Cable Cable Installation Installing the Satellite Data Modem (SDM) Cable The SDM cable connects the SDM to the MAS. Cable Run Run direction—Start at the SDM mount and run the cable down to the MAS. Routing location—Externally. T Cable dressing—Use convoluted tubing and supplied UV resistant cable wraps. Y The following illustration shows typical SDM cable routings for three types of vehicles.
Cable Installation Cable Installation Cable Installation 1. Install the convoluted tubing on the cable. Caution Do not tie the cable to the headache racks. Headache racks are mounted to the chassis and move at different rates than the body. Starting at the SDM, run the cables down the back of the sleeper/cab and under the body toward the MAS. If possible, route the cable using existing brackets as tie points. Side skirt boomerang brackets work well for this purpose. T 2.
Installing the Display Unit Cable Cable Installation Installing the Display Unit Cable The display unit uses the display unit cable. The display unit cable connects the display unit to the MAS. Cable Run T Run direction—In most vehicles, the display unit is mounted in the dash area. The cable is routed from the front of the vehicle toward the back to the MAS. Leave the coiled end at the front and route the uncoiled end of the MAS.
Cable Installation A protective cap have been added to the 8-Pin SDL connector on the display unit cable. Use the hole at the end of the protective cap for routing the cable through the vehicle. 05AAA_042 O Route the display unit cable, with other cables if possible, from the front of the vehicle toward the back to the MAS. Be careful that you do not damage the connectors when pulling them through holes or under carpeting. D 3. D N O R T C A O P F Y T 2.
Installing the Power Cable Cable Installation 7. Plug the display unit cable SDL connector into the appropriate slot of the MAS according to instructions in Chapter 8: Mobile Application Server (MAS) Installation. 8. Plug the display unit cable connector into the appropriate socket of the MDU according to instructions in Chapter 6: Display Unit Installation. Installing the Power Cable The power cable connects the MAS to the vehicle’s electrical power source.
Cable Installation Power Cable Wire Connections Power Cable Wire Connections The vehicle battery supplies the power to the MAS. There are three required connections that you must make at the fuse end of the power cable: • +12 VDC Battery (Main) (unswitched) • +12 VDC Ignition (switched) • Chassis ground 15 8 9 1 T The following illustration shows the wire colors, pin, signal, and connection. Each wire’s purposes is identified with a wrap-around label.
Installing the Accessory Cable Cable Installation Installing the Accessory Cable The accessory cable is a 45-pin cable that connects the MCP to the J1708 data link and other vehicle inputs and optional system devices. It also provides the necessary wiring for optional system features such as display screen disabling, SensorTRACS®, TrailerTRACS®, pager, RMWL, the panic button, and the RCD for text to speech.
Cable Installation Cable Run Before connecting the accessory cable to the MCP, inspect the connectors to make sure they are not damaged and the pins are not bent. Do not attempt to straighten bent pins. This further weakens the pins and results in cable failure. • The following illustration shows the pinouts for the wires of the accessory cable. Please see the detailed wiring diagram in Appendix A. T 31-Wire 45-Pin 30 15 T O R 1 31 D O D N 16 C A O P F Y 44 Cable2 80-J4866-1 Rev.
Installing the Remote Control Device (RCD) Cable Cable Installation Installing the Remote Control Device (RCD) Cable The 2 RCD cable wires connect to the accessory cable as follows: • one wire connects to the blue/green RCD wire on the accessory cable • one wire connects to the violet COM5 GND wire on the accessory cable T D N O R T C A O P F Y OP T BA CK 05AAA_219A D O For specific information on the RCD cable, see Chapter 7: Remote Control Device (RCD) Installation.
Cable Installation Connecting to an Existing Speaker Connecting to an Existing Speaker Locate the speaker wires on the speaker, labelled “speaker + and speaker -.” 2. Cut the wires in a good location. 3. Butt splice the speaker cable leads, labelled “speaker,” to the loose ends leading toward the speaker. 4. Butt splice the speaker cable leads, labelled “audio amp,” to the loose ends leading toward the audio. 5.
Cable Installation D O D N O R T C A O P F Y T Connecting to an External Speaker 9-16 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
10 Basic System Verification T Basic system verification is a functional system check that should be performed after installation or service to verify that the mobile computing platform (MCP) is operating properly. It should also be performed upon completion of any of the diagnostic procedures included in the OmniVision™ MCP and Accessory Diagnostic Guide. This ensures that the problem is solved and that the MCP is fully functional.
MCP Display Unit Screens Basic System Verification MCP Display Unit Screens Before you perform the basic system verification procedure, you may find it helpful to become familiar with the commonly-used MDU screens.
Basic System Verification MCP Status Screen Description Date and Time When the MCP powers on for the first time, the MCP Status screen does not display the date and time. After the MCP first acquires the satellite signal, it displays the current date and time and the currently selected time zone. DRIVER If the driver has logged on, this field displays the driver’s name or ID. If the driver has not signed on, this field displays UNIDENTIFIED. STATUS Indicates the MCP’s operational status.
Option Screens Basic System Verification Option Screens To monitor the operation of the MCP, use the display unit option screens. To access the option screens: 1. Press the MDU ▼ or ▲ keys. 2. Press ▼ or ▲ to move from one screen to another. MCP Time Zone Screen P F Y T The MCP Time Zone screen lets you select the time zone that the MCP uses to display the current time and the times at which messages are received and sent. The selected time zone also displays on the View Status screen.
Basic System Verification Option Screens MCP Address, Diagnostic, and Information Screens The Information screen on the MDU is used to identify the unit and diagnose problems. To view MCP address and diagnostic information on the MDU, from the View Status screen, press ▼ or ▲ until the MCP Information screen appears.
Option Screens Basic System Verification MAS Battery Volts The MAS is equipped with a back up battery to avoid losing power to the mobile unit (MCP). The recommended back up battery voltage is 4.527 volts, shown on the MDU screen as 4527 volts. Software Versions Screen The Software Versions screen dispalys the three software versions installed on the components of the MCP. The illustration below show the software versons installed on the MAS, MDU, and SDM.
Basic System Verification Option Screens The GPS Positioning Status screen fields are described as follows. Description CURRENT STATUS Indicates the current operating status of the positioning system. The following modes are possible: • ACTIVE is displayed when the MCP has detected that a GPS receiver is connected. • NO DATA is displayed if no information has been received since power up. • NO FIX is displayed if the receiver is unable to calculate a position.
Option Screens Basic System Verification Field Description GGA/GSA The first number in these fields represents the total number of good “sentences” received. The second number represents the total number of sentences received. Volume Control Panel Screen T The Volume Control Panel screen is used to adjust the volume of the text-to-speech, as shown below.
Basic System Verification Option Screens External MPG Display Screen The External MPG Display screen is used to test the MPG Display (if installed). For additional information, see Chapter 17: MPG Display Installation in this guide. OMNI2 CONTROL PANEL EXTERNAL MPG DISPLAY _________________________________________________________ T Press '1', '2', '3', or '4' to set desired contrast level (4 = highest).
Flowchart for Basic MCP System Verification Basic System Verification Flowchart for Basic MCP System Verification It is important that you read the procedure following the flowchart, as it contains detailed information to verify proper MCP system operation.
Basic System Verification Flowchart for Basic MCP System Verification From Step 12 Step 13 Send test message to dispatcher Step 14 Check for message acknowledgment Contact QWB Customer Support No Yes T Step 15 Verify message sent announcement was played Yes F Yes N No See Chapter 13 in this guide Yes Step 20 O D T O Yes Step 19 Verfiy message announcement was received See Chapter 9 in this guide No R Verify test message received at MCP C A O Step 17 Have dispatcher send test mes
MDU Basic System Verification Procedure Basic System Verification MDU Basic System Verification Procedure 1. Turn the vehicle ignition ON. F ON OF AC C RT Make sure the SDM has a clear view of the satellites. Move the vehicle, if necessary. T 2. ST A • If the screen displays characters, go to step 4. P Check the display unit and verify that the screen lights up and displays characters. F 3. Y The data satellite is located above the equator, roughly south of Texas.
Basic System Verification MDU Basic System Verification Procedure • If the STATUS is GOOD, go to step 6. • If the STATUS is a numerical value, go to the appropriate diagnostic chapter in the OmniVision™ MCP and Accessory Diagnostic Guide for that value. Check the display unite NO SIGNAL light. When the MCP acquires the Data satellite signal, the NO SIGNAL light goes out. O • If the NO SIGNAL light goes out, go to step 7. P F Y T 6.
MDU Basic System Verification Procedure Basic System Verification Check that the CURRENT STATUS is GOOD. y GPS POSITIONING CURRENT STATUS: GOOD LAST UPDATE AT: 12:32:01 PST LAT: 32¡53'48.7 LONG: 117¡13'05.3"W ALT: 0006M (TYPE "D" FOR DIAGNOSTIC) • If the CURRENT STATUS is GOOD, go to step 12. • If the CURRENTSTATUS is NO FIX or NO DATA, go to Chapter 12 in the ↑ (↓) OmniVision™ MCP and Accessory Diagnostic Guide. T 12. Send a test message to the dispatcher, as follows: Press the CREATE MSG key. b.
Basic System Verification MDU Basic System Verification Procedure 15. Contact the dispatch center and have the dispatcher verify that the test message has been received. • If the dispatcher received the message, go to step 16. • If the dispatcher did not receive the message, go to Chapter 9 in the OmniVision™ MCP and Accessory Diagnostic Guide. • If the dispatcher is not available, call QWBS Customer Support and verify with the technician that the MCP is in the correct customer account.
System Verification Form Basic System Verification • If the STATUS does not change to QUIET within 10 minutes, go to Chapter 13 in the OmniVision™ MCP and Accessory Diagnostic Guide. 23. Verify data base sync is complete. • If data base sync is complete, go to step 24. • If data base sync is not complete, go to the OmniVision™ MCP and Accessory Diagnostic Guide. T 24. System verification is complete.
System Verification Form Date: Customer: Location: Installer(s): Vehicle Information System Information Number: MAS S/N: Make: MAS F/W: Model: MDU S/N: Engine Type: SDM S/N: Power Connections Mount Type: Turn IGN to OFF position. Is unit operational? Turn IGN to ON position.
Basic System Verification D O D N O R T C A O P F Y T System Verification Form 10-18 1/9/06 ALL INFORMATION SUBJECT TO CHANGE 80-J4866-1 Rev.
