QFP 30 DIRECT VENT GAS FIREPLACE Installation, Venting, Operation & Maintenance Manual SAVE THESE INSTRUCTIONS WARNING! If the information in these instructions is not followed exactly a fire or explosion may result causing property damage, personal injury or loss of life. FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch.
QFP 30 Direct Vent Gas Fireplace CONGRATULATIONS! ALADDIN HEARTH PRODUCTS welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs.
QFP 30 Direct Vent Gas Fireplace CUSTOMER NOTES MODEL NAME QUADRA FIRE QFP30 SERIAL NUMBER DATE PURCHASED After completing your warranty card, attach receipt and warranty stub here.
QFP 30 Direct Vent Gas Fireplace CONTENTS SAFETY & CLEARANCES: Ratings Plate.....................................................5 Clearances & Safety Label................................6 Clearances ........................................................7 Safety Notices ...................................................8 Main Burner Operation......................................8 Gas Buildup Prevention Feature .......................8 SPECIFICATIONS: Heating Specifications.............................
QFP 30 Direct Vent Gas Fireplace RATINGS THIS INFORMATION IS LOCATED ON METAL HANG TAG TO RIGHT SIDE OF FIREPLACE CONTROL PANEL BENEATH FIREBOX. Tested and Listed by O-T L Beaverton Oregon USA SERIAL NO. C OMNI-Test Laboratories, Inc. Report No. / Rapport Numero 061-S-28-5 A Division of Hearth Technologies Inc. MODEL: QUADRA-FIRE QFP 30 1445 North Highway Colville, WA 99114 VENTED GAS FIREPLACE HEATER NOT FOR USE WITH SOLID FUEL FAN TYPE VENTED CIRCULATOR Blower Electrical Rating115 V., 1.
QFP 30 Direct Vent Gas Fireplace CLEARANCES & SAFETY LABEL THIS INFORMATION IS ALSO LOCATED ON A METAL HANG TAG TO THE RIGHT OF FIREPLACE CLEARANCES & SAFETY LABEL This appliance uses a millivolt-type control system consisting of a gas control valve/regulator, a standing pilot burner assembly, a thermopile, a piezo igniter, and the ON/OFF switch. THIS UNIT DOES NOT REQUIRE 110 VOLT POWER TO OPERATE. All exhaust gases must be vented outside the structure of the living area.
QFP 30 Direct Vent Gas Fireplace CLEARANCES TO COMBUSTIBLES 12" Max. Trim 2-1/4" Max. 23-1/2" 14" 9-1/2" ADJACENT WALL 11" CLEARANCES TO COMBUSTIBLES 18-3/4" GLASS 5-1/2" FASCIA SEE ALSO: Floor to Mantel Height Dimensions on Page 14 AND Facing Dimension Requirements on Page 15 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" MAINTAIN 1/2” CLEARANCE TO COMBUSTIBLES ON SIDES AND REAR OF FIREPLACE.
QFP 30 Direct Vent Gas Fireplace SAFETY NOTICES Many of the components within this fireplace are designed specifically for safety purposes. It is therefore imperative that only certified gas service technicians install and service this fireplace. SAFETY NOTICES Main Burner Operation: A millivolt system controls the operation of this fireplace. The thermopile and thermocouple generate electricity when heated by the pilot flame. This electricity is used to operate the gas valve.
QFP 30 Direct Vent Gas Fireplace HEATING SPECIFICATIONS BTU Input BTU Output on “HI” Efficiency** (with Fan) Natural Gas Propane 21,000 - 30,000 25,500 85% 23,000 - 30,000 25,500 85% **Efficiency rating is the thermal efficiency rating of the product determined under continuous operation and independent of an installed system at maximum horizontal venting (40').
QFP 30 Direct Vent Gas Fireplace AN OVERVIEW: INSTALLATION TO OPERATION PREPARATION • • • • • PREPARATION • Page 10 • Failure to follow all of the required installation procedures may result in property damage, bodily injury or loss of life. This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1-1992 and NFPA 54(88).
QFP 30 Direct Vent Gas Fireplace LP CONVERSION INSTRUCTIONS Manufacturer’s conversion kit supplied with the fireplace is required for this procedure. NOTE: If converting this unit to propane, so do at this point of installation. WARNING! THE INSTALLATION OF THIS CONVERSION KIT MUST ONLY BE UNDERTAKEN BY A QUALIFIED AND CERTIFIED GAS APPLIANCE INSTALLER.
QFP 30 Direct Vent Gas Fireplace LP CONVERSION, CONT. 1. Remove glass frame by unlatching door in each corner. Fig. 1. 2. If installed, remove logs, embers, and lava rock. retain these items. 3. Remove burner tray with Phillips screwdriver. There are (7) screws in tray, (3) in front and (2) on each side. Lift tray up and out. Fig. 2 & 3. 4. With Phillips screwdriver, remove (2) screws on burner pan. Remove pan by lifting up on right hand side of burner and pulling to the right.
QFP 30 Direct Vent Gas Fireplace MINIMUM FRAMING DIMENSIONS • • • • The 1/2" clearance to combustibles stand-offs on the back and sides and 9" stand-offs on the top of the fireplace separate the fireplace from the framing members (see page 7, Clearances to Combustibles). The top stand-offs may contact the framing members but no material may be placed between the stand-offs and the framing. Installation requires a level surface capable of supporting the weight of the fireplace (200 lbs.) and vent.
QFP 30 Direct Vent Gas Fireplace MANTEL REQUIREMENTS HEARTH REQUIREMENTS No clearances to combustible flooring or hearth extension are required for installatoin of the QFP30, as referenced in the Clearances to Combustibles label on page 6 of this manual and the Clearances tag on the unit. NOTE: Ensure the depth of your flooring material does not exceed the 1” height at bottom front flange of the ZC Appliance, illustrated below.
QFP 30 Direct Vent Gas Fireplace FASCIA DIMENSIONS (Fascia is available in Gold, Brushed Nickel and Black finishes. See Parts & Accessories on page 42 for part numbers.) ACID WASH ALERT ! FACING OVER 1” THICK Facing material greater than 1” thick, such as brick, river rock, etc., will require installation around the perimeter of the face. A template for this purpose is printed on the shipping box. PLEASE NOTE: Template is 1/4” oversized to allow for fit.
QFP 30 Direct Vent Gas Fireplace GENERAL VENTING INSTRUCTIONS PLEASE NOTE: In order to comply with applicable codes and product warranties, only Simpson Dura-Vent venting components may be used. DO NOT USE FIELD-FABRICATED VENTING COMPONENTS. The Quadra-Fire QFP30 Fireplace is approved to be vented either horizontally, through the side wall, or vertically, through the roof. You may vent through a Class A or masonry chimney if a Simpson Dura-Vent adapter is used (for USA installations only).
QFP 30 Direct Vent Gas Fireplace VENTING INSTALLATION OPTIONS & GUIDELINES There are four types of direct vent system installations approved for use with the QFP 30. It is very important to maintain a balance between the combustion air intake and the flue gas exhaust venting system.
QFP 30 Direct Vent Gas Fireplace FIG. 3 INSTALLATION INTO A CLASS A METAL CHIMNEY (USA ONLY) FIG. 4 INSTALLATION INTO A MASONRY CHIMNEY (USA ONLY) Use ONLY DuraVent #991 High Wind Termination Cap TERMINATION CAP PART TOP ADAPTOR Top Adaptor Flashing EXISTING METAL CHIMNEY 4" FLEX PIPE 4" Flex Liner Direct Vent Pipe RETRO CONNECTOR Retro Connector VENTING DIRECT VENT PIPE HORIZONTAL INSTALLATION INTO A MASONRY CHIMNEY HOW TO USE VENT GRAPH 1. 2. 3.
QFP 30 Direct Vent Gas Fireplace HORIZONTAL TERMINATION REQUIREMENTS A. ......... *12” (30cm) minimum: clearance above grade, veranda, porch, deck, or balcony. B. ......... *12” (30cm) minimum: Clearance to window or door that may be opened. C. ......... 12” (30cm) minimum: Clearance to permanently closed window (recommended to prevent condensation on window. D. .........
QFP 30 Direct Vent Gas Fireplace HORIZONTAL INSTALLATION NOTE: 1. 2. 3. 4. 5. VENTING 6. Horizontal sections require a 1/4" (6mm) rise for every 1’ (305mm) of horizontal travel. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire. Exterior Vent Diameter = 6 5/8" (177mm); Inner Vent Diameter = 4" (101mm) Horizontal sections require noncombustible support every 3' (914mm) , e.g. plumbing tape.
QFP 30 Direct Vent Gas Fireplace HORIZONTAL INSTALLATION (CONT.) Step 4. Position the horizontal vent termination in the center of the 10" (254mm) square hole, run a bead of non-hardening mastic around its outside edges, so as to make a seal between it and the wall, attach termination cap to the exterior wall with the four wood screws provided. The arrow on the vent cap should be pointing up. Figure 7. Insure that proper clearances to combustible materials are maintained. WOOD SCREW FIG. 7 Step 5.
QFP 30 Direct Vent Gas Fireplace VERTICAL INSTALLATION INSTRUCTIONS Step 1. NOTE: NOTE: USING GS SERIES PIPE Check the installation instructions for required 1" clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 24, Fig. 16. Do not pack air space with insulation. Check the instructions below for maximum vertical rise of the venting system, and any maximum horizontal offset limitations.
QFP 30 Direct Vent Gas Fireplace VERTICAL INSTALLATION INSTRUCTIONS FIG. 15 H Dimension "H" Obtained From Table 1 FIG. 14 SHINGLES OVERLAP ON TOP EDGE OF FLASHING Step 8. Continue to assemble pipe sections until the height of the vent cap (H) (Figure 15) meets the minimum code requirements described in code requirements as outlined in the current CAN/CGA-Bl49 Installation Codes (in Canada), the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in USA), or local codes.
QFP 30 Direct Vent Gas Fireplace VERTICAL INSTALLATION, CONT. NOTE: (1) FIG. 16 NAILS CEILING FIRESTOP (2) Step 6. Min. 1' Clearance If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3' (914mm) to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose (Figure 11). Whenever possible, use 45° elbows, instead of 90° elbows.
QFP 30 Direct Vent Gas Fireplace VERTICAL INSTALLATION, CONT. CATHEDRAL CEILING INSTALLATION Step 1. Follow installation Steps 1 and 2 under vertical termination section. Step 2. Using a plumb-bob, mark the centerline of the venting system on the ceiling, and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of the cathedral ceiling support box.
QFP 30 Direct Vent Gas Fireplace VERTICAL INSTALLATION, CONT. FIG. 19 INSTALLATION INTO A CLASS A METAL CHIMNEY (USA ONLY) VENTING NOTE: Have the existing installation inspected by a qualified chimney sweep or professional installer prior to converting to direct vent. The existing chimney system must be in serviceable condition and functionally sound and clean. Step 1. Remove existing chimney cap. Step 2.
QFP 30 Direct Vent Gas Fireplace VERTICAL INSTALLATION, CONT. INSTALLATION INTO AN EXISTING MASONRY CHIMNEY (USA ONLY) Step 1. Before cutting any holes, assemble the desired sections of direct vent pipe to determine the center of the masonry penetration. Step 2. Once the center point of the penetration has been determined, cut a 6" (152mm) diameter hole in the masonry.
QFP 30 Direct Vent Gas Fireplace VERTICAL INTALLATION, CONT. EXISTING MASONRY CHIMNEY, CONT. VENTING Step 8. Secure the top adapter to the flashing. Use three sheet metal screws through the side of the top adapter into the flange on the flashing (Figure 25). Twist lock the high wind termination cap (SDV #991) on to the top adapter. Step 9. Attach the flex to the retro connector. Use three sheet metal screws to attach the flex liner to the connector (Figure 26).
QFP 30 Direct Vent Gas Fireplace GAS LINE REQUIREMENTS • • • • FUEL This unit is manufactured for use with natural gas. To convert to liquid propane gas, the LP Conversion Kit provided with the fireplace is required and must be installed by a qualified gas installer. GAS LINE CONNECTION A manual shutoff valve is to be installed in the unit by your installer. • • Make sure the household breaker is shut off prior to working on any electrical lines.
QFP 30 Direct Vent Gas Fireplace BRICK INSTALLATION NOTE: Installation of the brick set should be made prior to the logset, lava rock and mineral wool installation. 1. BRICK, EMBER & LAVA ROCK INSTALLATION 2. Page 30 3. 4. 5. Remove glass door by releasing the 4 spring latches, 2 at the top of door and 2 at bottom. Remove mounting screws and clips on right and left top of firebox. See Fig. 4 for location. Place rear brick behind lip on burner tray against rear of firebox. Fig.
QFP 30 Direct Vent Gas Fireplace LOG INSTALLATION 1. Install bottom left log by setting log on front pin and rotating log to the left until it just touches back brick panel, see LOG 1. 2. Install front left log by bending up tap on middle front of burner tray. Left log has (1) slot that will set over tap and (1) hole that will set over poin on bottom left log, see LOG 2. 3. Bottom back log sets into place and will be located by pins on top logs. LOG 3 4.
QFP 30 Direct Vent Gas Fireplace INSTALLING GLASS Use only Part #842-3821, Replacement Glass, available from your dealer to replace glass in the QFP 30 Fireplace. To install the glass assembly, lift and set the bottom extensions onto the bottom alignment slots located at the edge of firebox--refer to diagram below. With the bottom edge of door/glass assembly resting on the bottom alignment pins, lift door/glass up and onto the top alignment slots.
QFP 30 Direct Vent Gas Fireplace INITIAL START-UP: NORMAL OCCURRENCES LEAK TEST 1. 2. 3. 4. 5. 6. 7. Turn on gas to the fireplace. Turn on gas at the manual shutoff valve. Leak test all gas joints prior to starting the appliance. Familiarize yourself with the control panel components, see page 36. Follow Lighting Instructions on next page to light the pilot and then the main burner. Leak test all gas joints again. Check the pilot flame ensuring that it looks like the illustration below.
QFP 30 Direct Vent Gas Fireplace LIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell around the appliance areas for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
QFP 30 Direct Vent Gas Fireplace SHUTTER ADJUSTMENT 1. 2. 4. DAMPER ADJUSTMENT NOTE: Fireplace must be operating to make this adjustment. Adjustment must be done before fascia is installed An adjustable damper is built in to the unit to control the flow rate of exhaust gases. This ensures proper combustion for your vent configuration and is also a factor in flame appearance. The damper control arm is located above unit on right hand side. With a flashlight, locate the arm.
QFP 30 Direct Vent Gas Fireplace HIGH ALTITUDE OPERATION OPERATION In Canada, this unit is approved from 0 to 4500 feet above sea level. Installation of this stove at altitudes above 4500 feet is subject to field test of the individual installation and approval by the local authority having jurisdiction. In the United States, input ratings of this unit are based on sea level operation, and shall not be changed for operation at elevations up to 2000 feet.
QFP 30 Direct Vent Gas Fireplace MAINTENANCE GENERAL GOLD OR NICKEL FASCIA CARE AND TREATMENT WARNING! You must clean all the fingerprints and oils from gold or nickel surface prior to firing the fireplace for the first time. Use a glass cleaner or vinegar and a very soft towel to remove the oils. If gold or nickel fascia is not cleaned properly prior to lighting the first fire, the oils remaining from fingerprints can cause permanent markings on the gold plating.
QFP 30 Direct Vent Gas Fireplace GLASS REPLACEMENT GLASS CLEANING Replace glass with part #842-3820 ONLY, available from your dealer. WARNING! DO NOT CLEAN GLASS WHEN HOT! TURN UNIT OFF AND ALLOW TO COOL. DO NOT USE ABRASIVE CLEANERS ON GLASS SURFACE! 1. 2. 3. 4. GLASS & BLOWER REPLACEMENT 5. 6. 7. 8. 9. 10. 11. 12. 13. Turn valve to “OFF” position to prevent start-up of unit while door is removed.
QFP 30 Direct Vent Gas Fireplace TROUBLESHOOTING Pilot won’t light • Is a gas shut-off valve turned on? • Is the valve control knob turned to “PILOT” (See Lighting Instructions, #7, Pg. 34). • Is the valve control knob pushed in? (See Lighting Instructions,) • Was the igniter pressed repeatedly? (See Lighting Instructions.) Remote Control Does Not Turn Unit On / Off • Has the pilot light gone out? (See Lighting Instructions.) Is the gas control valve turned to “PILOT” or “OFF? (See Lighting Instructions).
QFP 30 Direct Vent Gas Fireplace ELECTRICAL SCHEMATIC FAN ASSEMBLY W B THERMOCOUPLE IGNITOR GAS PILOT BLACK = B WHITE = W RED = R THERMOPILE ELECTRICAL SCHEMATIC JUNCTION BOX W CONVECTION AIR TEMP SWITCH W PILOT ASSEMBLY B COPPER B R R W B VALVE BURNER ON/OFF SWITCH Page 40 IGNITOR FAN SPEED CONTROL 03/21/01 #250-6120
QFP 30 Direct Vent Gas Fireplace WARRANTY LIFETIME WARRANTY The Aladdin Hearth Products limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Aladdin Hearth Products will repair or replace them.
QFP 30 Direct Vent Gas Fireplace PARTS & ACCESSORIES PARTS & ACCESSORIES DESCRIPTION ........... REPLACEMENT PART # REPLACEMENT PARTS AS FOUND ON EXPLODED VIEW Valve (NG)...............................842-0240 Pan Burner ..............................842-4760 Glass .......................................842-3821 Pilot Assembly, NG..................842-4280 Burner Orifice NG .................... 198-37B Injector Orifice EZ, LP #35 ......842-4270 Burner Orifice LP .063 (#52)....
QFP 30 Direct Vent Gas Fireplace EXPLODED VIEW EXPLODED VIEW 03/21/01 #250-6120 Page 43
QFP 30 Direct Vent Gas Fireplace AIR DUCT KIT INSTALLATION INSTRUCTIONS PART #HTZ-2000 AIR DUCT KIT INSTALLATION APPROVALS The HTZ-2000 air duct kit is approved to use on Heatilator Maxus gas fireplaces and on Aladdin Hearth Products Quadra-Fire QFP30 gas fireplace. INTRODUCTION The HTZ-2000 accessory kit conveys warm air from the fireplace through air duct(s) to remote locations in the same room or other rooms of the building. See Figure 1. One or two HTZ-2000 kits can be installed on the fireplace.
QFP 30 Direct Vent Gas Fireplace Minimum Duct Run = 31-in. (787mm) top of fireplace to room above. INSTALLATION 1. Remove the cover plate from the side of the fireplace and discard it. 2. Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws. NOTE: Do this BEFORE final positioning of the fireplace. See Figure 2. FIG. 3 FINISHED SURFACE FIG. 2 1/4 - IN. (6mm) FAN HOUSING ADJUSTABLE MOUNTING BRACKET FRONT OF FAN HOUSING 2x4 Wall FIG.
QFP 30 Direct Vent Gas Fireplace AIR DUCT KIT INSTALLATION HTZ-2000 AIR DUCT KIT INSTALLATION 5. Install the air duct run. NOTE: The air duct has a zero clearance to combustible construction. ROUND AIR DUCT: Attach the 6” round air duct (supplied in the kit) to the fireplace collar with sheet metal screws and run the duct to the fan housing. Attach the round-to-oval adapter to the fan housing and the air duct to the adapter. See Figure 5.
QFP 30 Direct Vent Gas Fireplace THIS PAGE LEFT BLANK INTENTIONALLY 03/21/01 #250-6120 Page 47
ATTENTION INSTALLER: PLEASE RETURN THESE OPERATING & INSTALLATION INSTRUCTIONS TO THE CONSUMER.
