R CLASSIC BAY 1200 PELLET STOVE Owner’s Manual Installation and Operation Model: CB1200 Beaverton Oregon USA Tested and Listed by US C OMNI- Test Laboratories, Inc. CAUTION DO NOT DISCARD THIS MANUAL • Important operating and • Read, understand and • Leave this manual with party responsible for use follow these instructions maintenance instrucand operation. for safe installation and tions included. operation.
CB 1200 Pellet Stove R and Welcome to the Quadra-Fire Family! Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. meticulously fabricated and gold and nickel surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
R CB 1200 Pellet Stove R TABLE OF CONTENTS E. F. G. H. I. Section 1: Listing and Code Approvals A. B. C. D. E. Appliance Certifications.......................4 Mobile Home Approved.......................4 Glass Specifications.............................4 Electrical Rating...................................4 BTU & Efficiency Specifications...........4 Section 2: Getting Started A. B. C. D. E. Design, Installation & Location Considerations.....................................5 Fire Safety........
CB 1200 Pellet Stove 1 R Listing and Code Approvals A. Appliance Certification E. BTU & Efficiency Specifications Model CB1200 Pellet Stove Emissions Rating Laboratory OMNI Test Laboratories, Inc. *BTU Output 0. 9 grams/hr . 14,000 - 40,000 / hr Report No. 061-S-21-4 Heating Capacity up to 2,500 sq. ft.
R 2 CB 1200 Pellet Stove R Getting Started A. Design, Installation & Location Considerations B. Fire Safety 1. Appliance Location Consideration must be given to safety, convenience, traffic flow, and the fact that the appliance will need a chimney and chimney connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation.
CB 1200 Pellet Stove R C. Tools And Supplies Needed E. Inspect Appliance & Components and Pre-Use Check List Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace: Reciprocating Saw Safety Glasses Channel Locks Framing Square Hammer Electric Drill & Bits (1/4”) Phillips Screwdriver 1/4” Self-Tapping Screws Tape Measure Plumb Line May also need: Level Vent Support Straps Framing Material Venting Paint Hi-temp Caulking Material Gloves D.
R 3 CB 1200 Pellet Stove R Dimensions and Clearances A. Appliance Dimensions 4-5/8 in (118mm) 8-1/6 in. (205mm) 20- 7/16 in. (519mm) CL 12- /8 in ( 14mm) 5.0 in (127mm) 14-1/4 in ( 62mm) 2-1/2 in (64mm) CL 25- /4 in. (654mm) 27-5/8 in. (692mm) 28-1/2 in. (724mm) Figure 7.2 - Top View with Top Vent Adapter Figure 7.1 - Top View 28-1/2 in. (724mm) 25- /4 in. (629mm) 1-5/8 in. (80 mm) CL 10- /4 in. (27 mm) 8-1/16 in. (205mm) 24- /4 in. (629mm) Figure 7.
CB 1200 Pellet Stove R B. Clearances to Combustibles (UL and ULC) C A Alcove Installation Inches Millimeters Minimum Alcove Height 44 1117 Minimum Alcove Width 40-1/2 1029 Maximum Alcove Depth 36 915 Minimum Alcove Side Wall 6 152 Top of Unit to Combustibles 12-1/2 318 B C WARNING Straight Back Against Wall A Back Wall to Appliance B Side Wall to Appliance Inches Millimeters 2 51 6 152 Corner Installation C Walls to Appliance Inches Millimeters 2 51 Fire Risk.
R CB 1200 Pellet Stove R C. Hearth Pad Requirements (UL and ULC) Use a non-combustible floor protector, extending beneath appliance and to the front, sides and rear as indicated. Measure front distance “M” from the surface of the glass door. L* K K M Figure 9.
CB 1200 Pellet Stove 4 R Vent Information B. Venting Termination Requirements A. Chimney and Exhaust Connection 1. Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally. 2. Mobile Home: Approved for all listed pellet vent. If using the 3 inch (76mm) vertical top vent adapter Kit or the 3 to 6 inch (76-152mm) top vent offset adapter, use listed double wall flue connector.
R CB 1200 Pellet Stove R WARNING C. Equivalent Feet of Pipe The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size. See Figure 11.1 Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or your dealer.
CB 1200 Pellet Stove 5 R Venting Systems A. Alcove A C D B Figure 12.1 Alcove Installation A B C D not shown Inches Millimeters Minimum Alcove Height 44 1117 Minimum Alcove Width 40-1/2 1029 Maximum Alcove Depth 36 915 Minimum Alcove Side Wall 6 152 Top of Unit to Combustibles 12-1/2 318 All minimums listed are to a combustible surface. NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale.
R CB 1200 Pellet Stove R B. Through The Wall Horizontal termination cap must be a minimum of 12 inches. (305mm) from the wall. Approved for mobile home installations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed pellet venting or listed double wall pipe and a Quadra-Fire outside air kit in mobile homes. NOTE: In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365 2 in. (51mm) Minimum Straight Out 6 in.
CB 1200 Pellet Stove R c. Vertical We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred. Rain Cap Flashing Both installations are approved for mobile home installations. Must use 3 or 4 inch (76 to 102mm) “L” or “PL” listed pellet venting or listed double wall pipe and Quadra-Fire outside air kit in mobile homes. Single wall pipe is approved for residential installations only. 24 in. (610mm) minimum Firestop Ceiling Support 6 in. (152mm) Min.
R CB 1200 Pellet Stove R WARNING Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFPA 211 • Factory-built chimney must be 6 in. (152mm) UL103 HT. e. Masonry Concrete Cap Fireclay Flue Liner with Airspace Flashing 1 in. (25mm) Clearance with Firestop 1 in. (25mm) Clearance in. (76mm) Minimum 6 in. (152mm) Minimum Sheathing Cleanout Cover Non-Combustible Hearth Pad Airtight Clean-out Door Figure 15.1 F.
CB 1200 Pellet Stove 6 R Mobile Home A. Mobile Home Installation You must use a Quadra-Fire Outside Air Kit for installation in a mobile home. 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms. 2. The combustion air duct system must be made of metal.
7 R CB 1200 Pellet Stove R Appliance Set-Up A. Outside Air Kit Instructions Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose clamps, 1 collar assembly, termination cap assembly, 1 trim ring, 12 screws. Tools Needed: Phillips head screw driver; wire cutters; hole saw or jig saw. 2. Floor Installation a. Remove rear screen and set aside. b. Install cover plate over hole in right rear floor. c. Cut a 2 inch minimum hole in the floor to accommodate flex hose. d.
CB 1200 Pellet Stove R C. Rear Vent and Rear Vent to Top Vent Adapter Installation B. Top Vent Adapter Installation 3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter Installing the Top Vent Adapter 1. Put a layer of high temperature silicone on the 3 inch (76mm) exhaust outlet. 2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position. 3.
R CB 1200 Pellet Stove R E. Brick Clip Installation D. Brick Set Installation WARNING 1. Remove the baffle first, follow instructions on page 32. 2. Slide bottom of left rear brick in first; rotate top edge toward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figure 19.1. Risk of Injury. • Brick may have small wires protruding from the back of brick. 3. Repeat with right rear brick. 4.
CB 1200 Pellet Stove R F. Optional Log Set Placement Instructions G. Optional Gold or Nickel Grille Assembly CAUTION CAUTION Do not open top all the way back so the weight of the top is supported by the hinges. It will damage the hinges. It will be necessary to prop the top up with a supporting brace. You can use the shipping box as shown in Figure 1. Logs are FRAGILE. Use extreme care when handling or cleaning logs. 1. 2. Place the front log in first as shown in Figure 20.1.
R CB 1200 Pellet Stove R I. Door Installation J. Thermostat Installation To install door: 1. A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermostat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator. The current rating is .05 amps. The anticipator needs to be adjusted to the lowest setting available. 2.
CB 1200 Pellet Stove 8 R Operating Instructions A. Fuel Size And Material B. General Operating Information 1. Wood Pellets 1. Thermostat Calls For Heat Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content.
R CB 1200 Pellet Stove R C. Before Your First Fire F. Fire Characteristics 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire protection, venting and thermostat installation instructions. A properly adjusted fire with the heat output control switch set on “high” has a short active flame pattern that extends out of the firepot approximately 4 to 6 inches (102 to 152mm).
CB 1200 Pellet Stove R H. Ignition Cycles WARNING Fire Risk Do NOT operate appliance: • With appliance door open. • Firepot floor open. • Cleaning slide plates open. Do NOT store fuel: • Closer than required clearances to combustibles to appliance • Within space required for loading or ash removal. 1. During each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2.
R 9 CB 1200 Pellet Stove R With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Troubleshooting Symptom Plug in appliance - No response. Call light on. No fire. No fuel in firepot. Call light on.
CB 1200 Pellet Stove R Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d) Dirty exhaust and/or venting system. Check for ash build up in unit, including behind rear panels, firebox, heat exchanger, exhaust blower and venting. Feed system fails to start. Out of fuel. Check hopper, fill with fuel. #2 snap disc may be defective. Replace snap disc. Firebox door must be closed securely. Vacuum switch not closing. No vacuum. Check exhaust blower is plugged in and operating.
R CB 1200 Pellet Stove R Symptoms Convection blower fails to start. Exhaust blower fails to start or does not shut off. Large, lazy flame, orange color. Black ash on glass. Nuisance shutdowns. Appliance calls for heat. Call light illuminates. Exhaust blower starts. No feed or igniter. September 21, 2006 Possible Cause Corrective Action #1 snap disc defective. Replace snap disc. Blower not plugged in. Check that blower is plugged into wire harness. Blower is defective. Replace blower.
CB 1200 Pellet Stove R 10 Maintaining & Servicing Your Appliance 3. Cleaning Firepot with Cleaning Rod & Firepot Scraper (Cont’d) A. Proper Shutdown Procedure b. Pull firepot cleaning rod OUT a couple of times to help shake debris loose. If rod is hard to pull, it may be necessary to use your firepot scraper to chip away material that has built up on the bottom plate of the firepot and to push out any clinkers. Larger clinkers may have to be removed from the top of the firepot.
R CB 1200 Pellet Stove R 9. Cleaning Beneath Heat Exchanger 6. Ash Removal from Firebox (Cont’d) c. See Cleaning Ash Drawer for instructions to remove the ash drawer. d. This ash is deposited in the same ash drawer as the firepot debris. The ash drawer should be emptied every time you clean the firebox. Remember to place the ash and debris into a metal or non-combustible container. 7.
CB 1200 Pellet Stove R 10. Cleaning the Glass 13. Door Latch Inspection • • • Frequency: As needed By: Homeowner Task: • • • a. Appliance must be completely cool before cleaning glass. The same latch is used on both the front door and the ash drawer. To adjust, open the latch and pivot the holding rod out. Loosen the jam nut on the rod. With a Phillips head screw driver, turn the rod clockwise to tighten. The latch handle should snap securely in place when adjusted properly.
R CB 1200 Pellet Stove R C. High Ash Fuel Content Maintenance • • • Frequency: As needed By: Homeowner Task: Pellets Back Up In Feed Tube Firepot Overfills Poor quality pellet fuel, or lack of maintenance, can create conditions that make the firepot fill quickly with ashes and clinkers. This condition makes the appliance susceptible to overfilling the firepot with pellets which may result in smoking, sooting and possible hopper fires. Figure 31.
CB 1200 Pellet Stove R E. Igniter Replacement 2. Exhaust Blower Replacement Remove existing blower: a. Use proper shut down procedures to shut down the appliance and let it completely cool and then unplug it. b. Use an 11/32" wrench or nut driver to loosen and remove the (6) nuts holding motor mount plate to the blower housing on your stove. c. Remove washer from beneath the terminal ring on the grounding wire. d. Pull motor/mounting plate from blower housing. Igniter Bracket e.
R CB 1200 Pellet Stove R G. Glass Replacement WARNING Door Latch • Glass is 5mm thick high temperature heatresistant ceramic glass. Top & Bottom Frame • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury. Center Posts • Remove door from appliance and place face down on a protected surface to avoid scratching the door. • Remove all door rope.
CB 1200 Pellet Stove 11 R Reference Materials A. Component Function & Location 1. Control Box E a. The control box is located under a small cover in the right rear corner of the inside of the hopper. When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE. 7. Heat Exchangers b. There is a light located inside of the control box.
R CB 1200 Pellet Stove R 16. Snap Disc #1 (Convection Blower) 145°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1. 17. Snap Disc #2 (Thermostat Override) 200°F Snap disc #2 is also located on the right side of the appliance between snap disc #1 and convection blower. There are 2 yellow wires connected to it.
CB 1200 Pellet Stove R B. Component Locations Cleaning Rods Heat Output Fan Speed HIGH HIGH MED LOW LOW Reset Button Call Light Heat Exchanger Tubes Figure 36.3 Figure 36.1 Power Outlet Outside Air Flex Hose Terminal Block. Center 2 screws for Thermostat Wires Figure 36.2 Page 36 Convection Blower Figure 36.
R CB 1200 Pellet Stove R C.
CB 1200 Pellet Stove R 6 7 5 29 4 8 0 28 2 9 27 1 48 26 47 42 40 4 44 45 41 46 25 2 24 Figure 38.
R CB 1200 Pellet Stove R 68 69 72 66 67 65 71 64 6 70 62 61 60 7 74 75 77 76 56 59 55 54 52 58 5 51 57 Figure 39.
CB 1200 Pellet Stove R D. Service Parts and Accessories IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the QuadraFire web site at www.quadrafire.com. When ordering, supply serial and model numbers to ensure correct service parts. Item # Parts (Alphabetical Order) Part No.
R CB 1200 Pellet Stove R Item # 3 Service Parts (Alphabetical Order) Part No.
CB 1200 Pellet Stove R E.
R CB 1200 Pellet Stove R F. Warranty Policy Lifetime Warranty LIMITED LIFETIME WARRANTY The Hearth & Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth & Home Technologies will repair or replace them.
R CONTACT INFORMATION: Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES www.quadrafire.com Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer please call 1-800-926-4356 CAUTION Do NOT discard this manual. • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation.
