R VOYAGEUR GRAND WOOD INSERT Automatic Combustion Control (ACC) OWNER’S MANUAL Installation and Operation Model: VOYA-GRAND-MBK VOYA-GRAND-PMH CAUTION DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. WARNING WARNING HOT SURFACES! If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury, or death.
R VOYAGEUR GRAND Wood Insert and Welcome to the Quadra-Fire Family! Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance. of our stoves, inserts and fireplaces. And yet we are oldfashioned when it comes to craftsmanship. Each unit is meticulously fabricated and gold and nickel surfaces are hand-finished for lasting beauty and enjoyment.
R VOYAGEUR GRAND Wood Insert ! Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the appliance or to property. TABLE OF CONTENTS Congratulations....................
R VOYAGEUR GRAND Wood Insert Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
R VOYAGEUR GRAND Wood Insert WARRANTY CONDITIONS: • • • • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. This warranty is only valid while the HHT appliance remains at the site of original installation. Contact your installing dealer for warranty service.
R VOYAGEUR GRAND Wood Insert 1 Listing and Code Approvals D. BTU & Efficiency Specifications A. Appliance Certification Model: VOYAGEUR GRAND Wood Insert EPA Certified: 3.1 grams per hour Laboratory: Intertek Efficiency: 80% Report No: 100868597PRT-001 BTU Output: 10,700 to 28,500 per hr Type: Solid Fuel Type, Listed Room Heater Heating Capacity: Standard: UL1482 and ULC S628-93 and (UM) 84-HUD, Mobile Home Approved.
R 2 VOYAGEUR GRAND Wood Insert User Guide Operating Instructions WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as appliance. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials.
R VOYAGEUR GRAND Wood Insert B. Fire Safety To provide reasonable fire safety, the following should be given serious consideration: 1. Install at least one smoke detector on each floor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly. 2. A conveniently located Class A fire extinguisher. 3.
R VOYAGEUR GRAND Wood Insert 2. Second Stage F. Burning Process In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating. In order to improve the situation, we at Quadra-Fire have developed cleaner-burning wood appliances that surpass the requirements for emissions established by our governing agencies.
R VOYAGEUR GRAND Wood Insert G. Automatic Combustion Control (ACC) Typically, when you build a fire, you open the air controls fully and monitor the fire to prevent it from going into an overfire situation and/or burning your wood up too quickly before you shut down the air controls to the desired burn rate. When using the Automatic Combustion Control (ACC) system, you do not have to continually monitor the fire. Once you set the ACC system it will control the fire for you.
R VOYAGEUR GRAND Wood Insert J. Correct Baffle & Blanket Placement INCORRECT POSITIONS WARNING Fire Risk Improper baffle placement may cause: • Overheating of firebox • Overheating the chimney Baffle must be placed properly (see instructions) Replace baffle if damaged or missing. NOTE: A missing, damaged or improperly positioned baffle is dangerous and may cause damage and poor efficiency. It will also void your warranty.
R VOYAGEUR GRAND Wood Insert K. Building A Fire L. Fuel Reloading Instructions WARNING 1. This appliance has a large door with an exceptional view of the fire. Fire Risk. Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance. • Do NOT store flammable materials in the appliance’s vicinity. • Opens to about 90 degrees and has a built-in stop.
R VOYAGEUR GRAND Wood Insert M. Wood Fuel Moisture The majority of the problems appliance owners experience are caused by trying to burn wet, unseasoned wood. WARNING Fire Risk. • DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPTHA OR ENGINE OIL. • Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and • Causes evaporating moisture which cools your chimney, accelerating formation of creosote. • DO NOT USE CHEMICALS OR FLUIDS TO START A FIRE.
R VOYAGEUR GRAND Wood Insert N. Blower Control Box & Snap Disc Operating Instructions 1. The blower will turn on/off automatically when set to AUTO. Figure 14.1. 2. When set to MANUAL, the fan will turn on/off only when you turn it on or off. This setting over-rides the internal snap disc. Blower Controls Under Ash Lip 3. Swing the grille downward to expose the blower controls. Adjust the speed of the fan by turning the HIGH/ LOW knob to the desired setting. O. Blower Operating Instructions 1.
R VOYAGEUR GRAND Wood Insert R. Opacity (Smoke) P. Clear Space • Do NOT place combustible objects within 4 ft (1.2 m) of the front of fireplace. Figure 15.1. Fire Risk. • Opacity is measured in percent: • 100% opacity is when an object is totally obscured by the smoke column from a chimney, and WARNING • Opacity is the measure of how cleanly your appliance is burning. Do NOT place combustible objects within 48 inches in front of the appliance.
R VOYAGEUR GRAND Wood Insert S. Quick Start Guide Note: These are generic drawings and may not represent your specific model. FIRST FIRE ITEMS NEEDED: LOW START-UP AIR ADD NEWSPAPER LOAD WOOD OPEN AIR CONTROLS HIGH 10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling and a Few Pieces of Dry Split Wood.
R 3 VOYAGEUR GRAND Wood Insert Maintenance and Service A. Disposal of Ashes • Frequency: When ash reaches the top of the brick covers (should not spill over covers). Leave 1/4 inch (6mm) of ash in the bottom of the firebox. • By: Homeowner WARNING! Risk of Fire! Ashes could contain hot embers. • Place ashes in a metal container with a tight-fitting lid.
R VOYAGEUR GRAND Wood Insert F. Inspect Firebrick & Replacement Instructions E. Glass Cleaning • Frequency: As desired • By: Homeowner • Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. • If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner.
R VOYAGEUR GRAND Wood Insert G. Quick Reference Maintenance Guide CAUTION! Allow the appliance to completely cool down before performing any cleaning or maintenance. Baffle & Blanket Blanket Baffle Optional Blower Chimney System Start the first inspection after the first 2 months of use, or if performance changes, and adjust your schedule accordingly. Maintenance is required for safe operation and must be performed to maintain your warranty.
R VOYAGEUR GRAND Wood Insert 4 Troubleshooting Guide With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem and the corrective action to be taken.
R 5 VOYAGEUR GRAND Wood Insert Service Parts Replacement UNPLUG APPLICE FROM ANY POWER SOURCE BEFORE REPLACING ANY COMPONENTS A. Glass Replacement (Replace with 5mm ceramic glass only) 1. Ensure that the fire is out and the appliance is cool to the touch. 2. Protect a table or counter top with padding or towels. Protect your hands and wear gloves to prevent injury. 3. Remove the door with the broken glass by lifting the door up and off of the hinges. 4.
R VOYAGEUR GRAND Wood Insert D. Blower Replacement CAUTION 1. The grille on the blower access assembly is hinged. Swing the grille downward to expose the 2 screws. Figure 22.1. Shock Risk. • Do NOT remove grounding prong from plug. • Plug directly into properly grounded 3 prong receptacle. • Route cord away from appliance. • Do NOT route cord under or in front of appliance. 2. Remove the 2 screws from the blower access assembly and slide assembly away from the appliance. 3.
R VOYAGEUR GRAND Wood Insert F. Baffle & Ceramic Blanket Removal E. Door Handle Assembly 1. Install washer on door handle shaft. 1. Remove all ash from the firebox, and extinguish all hot embers before disposal into a metal container. 2. Slide door handle through door. 2. It is easier to remove both baffle boards and ceramic blanket after the tube channel assembly has been partially Install key in groove. disassembled and the right side lowered.
R VOYAGEUR GRAND Wood Insert G. Tube Channel Assembly Replacement Removing Tube Channel Assembly Bend Back Tabs 1. Remove the 3 right side bricks. 2. Remove the baffle protection channel by bending back the tabs using needle nose pliers located at the right and left side of the protection cover. Lift the cover up slightly and pull toward the front and out of the firebox. Figure 24.1. Baffle Protection Channel 3.
R 6 VOYAGEUR GRAND Wood Insert Installer’s Guide Getting Started A. Design and Installation Considerations B. Draft Draft is the pressure difference needed to vent appliances successfully. When a appliance is drafting successfully, all combustion byproducts are exiting the home through the chimney. CAUTION Check building codes prior to installation. • Installation MUST comply with local, regional, state and national codes and regulations.
R VOYAGEUR GRAND Wood Insert C. Negative Pressure WARNING Asphyxiation Risk. • Negative pressure can cause spillage of combustion fumes, soot and carbon monoxide. • Appliance needs to draft properly for safety. Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.
R VOYAGEUR GRAND Wood Insert D. Locating Your Stove & Chimney • Location of the appliance and chimney will affect performance. As shown in Figure 27.1 the chimney should: Consider the appliance location in order to avoid floor and ceiling attic joists and rafters. • Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions. • Install through the warm space enclosed by the building envelope.
R VOYAGEUR GRAND Wood Insert F. 2-10-3 Rule These are safety requirements and are not meant to assure proper flue draft. This appliance is made with a 6 inch (152mm) diameter chimney connector as the flue collar on the unit. • Changing the diameter of the chimney can affect draft and cause poor performance. • It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when there are other factors that affect flue draft. Less than 10 ft. (305cm) 2 ft.
R VOYAGEUR GRAND Wood Insert G. Tools And Supplies Needed Pre-Burn Check List Before beginning the installation be sure the following tools and building supplies are available: 7/16 Socket Framing materia 1. Reciprocating saw High temp caulking material l Place the appliance in a location near the final installation area and follow the procedures below: Pliers Gloves 2.
R VOYAGEUR GRAND Wood Insert 7 Dimensions and Clearances NOTE: Flue Collar size is 6 inch (152mm) diameter (ID) A. Appliance Dimensions 32 5/8 (829mm) 23 3/4 (602mm) A 17 15/16 456 mm B 5 (127mm) Figure 30.1 Top View Figure 30.2 Front View with Cast Surround A Overall Sizes 14 (356mm) B Metal Surround w/Cast Trim-STD 42.5 in. (1080mm) 30 in. (762mm) Metal Surround w/Cast Trim-LRG 48 in. (1219mm) 34 in. (864mm) All Cast Surround 44 in. (1016mm) 33 in.
R VOYAGEUR GRAND Wood Insert B.
R VOYAGEUR GRAND Wood Insert B. Clearances to Combustibles, United States and Canada (UL and ULC) (cont.) Re qu Su gg es NOTE: Keep Ashlip Clear of Ashes 0 to 5 inches from bottom of unit, thermal protection required. R value of 2.38. ted ire Pr dP ote rot ec tio n cti on Figure 32.2 5 inches or more from bottom of unit, ember protection only required Figure 32.1 NOTE: Hearth Rug may be used in Suggested Area WARNING Fire Risk.
R VOYAGEUR GRAND Wood Insert C. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other. The LOWER the k factor means less heat is being conducted through the non-combustible material to the combustible material beneath it.
R VOYAGEUR GRAND Wood Insert 8 Chimney Systems A. Venting Systems D. Masonry Chimney Chimney Connector: • Must meet minimum standards of NFPA 211. It is also known as flue pipe or stove pipe. It must be 6 inches (152mm) minimum diameter stainless steel connector pipe. • Must have at least 5/8 inch (16mm) fireclay lining joined with refractory cement.
R VOYAGEUR GRAND Wood Insert Masonry Chimney (Cont’d) This insert conforms with the UL 1482 and ULC S628 (Canada) in all respects, and is approved to UL & ULC safety standards for installation and use within a fireplace with a masonry chimney in accordance with NFPA 211 and CAN/CSA-B365-01. In USA a minimum 5 foot length, 6 inch diameter flue liner is required as per UL 1482, however Hearth & Home Technologies strongly recommends a full reline for optimum performance.
R VOYAGEUR GRAND Wood Insert E. Metal Heat Circulating Masonry This insert conforms with the safety standard UL-1482 and ULC S628 (Canada) in all respects and is approved to UL & ULC safety standards for installation and use within a fireplace with masonry chimney, in accordance with NFPA 211, and CAN/CSA-B365-01. F.
R VOYAGEUR GRAND Wood Insert I. Factory-Built Sold Fuel Fireplace G. Securing Chimney Components All joints should be secured with 3 sheet metal screws or rivets per pipe manufacturers instructions. The sections must be attached to the insert and to each other with the crimped (male) end pointing toward the insert. Figure 37.1. LINER CONNECTOR A permit may be required for installations, final approval is contingent of the authority having local jurisdiction.
R VOYAGEUR GRAND Wood Insert J. Ovalizing Round Stainless Steel Liners WARNING Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a fireplace is an allowable and acceptable practice. Fire Risk. Ensure that the ovalization is minimized to the extent required to fit through the damper. • Creosote accumulation creating increased risk of chimney fire. Failure to install a full reline may cause: K.
R 9 VOYAGEUR GRAND Wood Insert Appliance Set-up Remove the zip tie to the lower access cover. It is to prevent the cover opening during shipping. Fire Risk. WARNING Asphyxiation Risk. Do not draw outside combustion air from: A. Outside Air Kit Installation • • • Wall, floor or ceiling cavity Enclosed space such as an attic or garage Close proximity to exhaust vents or chimneys Fumes or odor may result A source of air (oxygen) is necessary in order for combustion to take place.
R VOYAGEUR GRAND Wood Insert B. Optional Elbow Flue Adapter Installation C. Securing Stove Pipe/Liner to Flue Collar Optional use of a Simpson Duravent 15° Universal Elbow Part Number 4615 may be purchased directly through your local Simpson Durvent Pipe Distributor or from your local Quadra-Fire dealer, Part Number DV-4615. 1. There are 4 pre-drilled holes in the flue collar 90 degrees apart. Attach the flue collar to the stove pipe/liner. If the seal is questionable use stove mastic Figure 40.2.
R VOYAGEUR GRAND Wood Insert E. Securing Appliance to Stove Pipe/Liner F. Standard Surround & Trim Kit Installation 1. Once you have the appliance in place and secured, remove the tube channel assembly, baffle board and ceramic blanket. Detailed instructions are found on pages 23 and 24. 2. Reach up through the flue opening and grab the attachment bar and pull down inside flue opening. Figure 41.1. 3. Insert the 5/16 bolts inside the cast flue and through the chimney mounting bar.
R VOYAGEUR GRAND Wood Insert G. Standard Surround & Cast Trim Kit 7. Place the cast footers under the metal sides aligning the top and bottom holes in the cast footers and metal sides. Standard Size: 42-1/2 in. W x 30 in. H Large Size: 48 in. W x 34 in. H Included in Surround Kit: (2) side pieces, left and right; (1) l top piece; (1) fastener package. Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) cast trim header; (2) cast trim footers, left and right; (1) fastener package.
R VOYAGEUR GRAND Wood Insert H. All Cast Surround Kit I. Blower Cord Installation on Left Side Size: 40 in. W x 30 in. H Included in Surround Kit: (2) side pieces, left and right; (1) l top piece; (1) fastener package. Tools Needed: Powered 4 to 6 inches long Phillips head screw driver; pliers 1. Remove contents from box being careful not to scratch or damage the cast trim pieces. The blower cord is shipped to be installed on the right side of the appliance.
R VOYAGEUR GRAND Wood Insert Green Grounding Wire Remove Screw Figure 44.4 6. Remove the screw that is holding the ground lug to the control plate. Figure 44.1 4. Remove the 2 screws at the top of the control plate. Push the bottom of the control plate to the inside of the appliance and partially remove the control plate assembly. White Wire Black Wire Figure 44.5 7. Use needle nose pliers to remove the strain relief that protects the power cord from the control plate. Figure 44.2 5.
R VOYAGEUR GRAND Wood Insert White Wire Black Wire Fiber Wrapped Wire Figure 45.1 8. The power cord is now disconnected from the blower control plate. Pull the cord out through the right side of the appliance. Green Grounding Wire Figure 45.4 11. Connect the white wire on the power cord into the fiber wrapped wire on the wire harness. Connect the black wire on the power cord to the white wire on the rheostat. Re-attach the green ground terminal to the control plate.
R VOYAGEUR GRAND Wood Insert 10 1. Mobile Home Installation An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire. Smoke spillage can also set off smoke alarms. 2. Unit must be secured to the mobile home structure.
R VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active Cast Iron Wood Insert - Large VOYA-GRAND-MBK, VOYA-GRAND-PMH 2 1 3 5 4 6 7 8 24 8 9 21 10 23 22 19 12 20 11 13 18 14 16 15 Part number list on following page.
R VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
R VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM 11 DESCRIPTION COMMENTS Andiron 2 Sets Screw Fh Tx 1/4-20 x 1 12 Stocked at Depot PART NUMBER SRV7061-020 Y 7000-622/10 Hinge, Male 450-2810 Screw 10-32 x 0.
R VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active #14 Access Assembly 14.1 14.2 14.3 14.6 14.5 14.4 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM 14 14.1 14.
R VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active 17.2 #17 Control Asembly 17.1 17.3 17.4 17.5 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM 17 DESCRIPTION Control Panel Assembly 17.1 Rheotstat, Speed Control 17.2 Disc, Snap, Convection Blower 17.
R VOYAGEUR - Grand Service Parts Beginning Manufacturing Date: Oct 2012 Ending Manufacturing Date: Active #25 & 26 Surround Assemblies 25.3 25.2 26.3 26.2 25.1 26.1 26.4 25.4 25.5 26.5 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM 25 25.
R VOYAGEUR GRAND Wood Insert C.
R VOYAGEUR GRAND Wood Insert C.
R VOYAGEUR GRAND Wood Insert D.
R CONTACT INFORMATION: Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, log onto www.quadrafire.com CAUTION DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation.
