Manual

Service & Rebuild Procedures
For reference purposes, consult the exploded parts diagram at the bottom of this page.
PRIOR TO DISASSEMBLY DEGAS THE BOTTLE COMPLETELY!!! ALL AIR MUST BE REMOVED FROM THE
SYSTEM OR THE BONNET CANNOT BE REMOVED. ALL REPAIR PARTS MUST BE PURE ENERGY BRAND
ONLY OR YOUR WARRANTY IS VOID!
All internal parts are accessed by unscrewing the Bonnet from the Gas Distribution Body. To remove the Bonnet,
first remove the two 10-32 locking screws with a 3/32 hex key. Once those have been completely removed, the
bonnet can then be unscrewed. No thread locking compound was used, so do not apply heat! If the bonnet does
not easily unscrew, a 1& 7/64 (1.110”) collet, or a set of soft jaws in a vise may be used to hold the Bonnet.
Once the Gas Distribution Body and Bonnet have been separated, the Belleville Spring Pack, Piston Assembly and
Output Pin Valve components can be removed.
Replace the Reg Seat and both “O” rings on the piston. Please note that the Reg Seat may be pushed out using
a 1/16” pin or drill bit inserted into the large end of the Piston. Also note that the Reg Seats are tapered, and
will only install one way.
To reassemble, lubricate both piston “O” rings using Air Tool Oil. DO NOT USE TRADITIONAL FIRE ARM OIL! Re-install the Output Pin
Valve & Spring, and carefully push the Piston Assembly into the piston bore in the Bonnet. The Piston must be properly seated in the
Bonnet before proceeding further. Place the Belleville Springs over the small end of the Piston, in the correct order. Do not apply
excessive torque when screwing the Bonnet and Gas Distribution together.
The Fill Nipple and Check Strut are the only other service items. When installing the Fill Nipple, DO NOT OVER-TIGHTEN. Over tighten-
ing will limit the available strut travel, and cause failures of the “O” ring on the Check Strut. Always check Strut travel after installation.
SHAKE THE BOTTLE AND YOU SHOULD HEAR THE STRUT MOVING BACK AND FORTH.
Reactor Preset Regulator Exploded View
1. GAS DISTRIBUTION BODY
2. BELLEVILLE SPRING PACK
3. REGULATOR SEAT
4. PISTON
5. PIN VALVE SPRING
6. PIN VALVE
7. 006 TEFLON “O” RING
8. BONNET
9. BOTTLE “O” RING
10. 012-90 URETHANE “O” RING
11. 008-90 URETHANE “O” RING
12. H.P. 5000 PSI UNIFIED BURST DISK FOR 3000 PSI SYSTEM.
12A H.P. 7500 PSI UNIFIED BURST DISK FOR 4500 & 5000 PSI SYSTEM.
13. H.P. GAUGE
14. 006-90 URETHANE “O” RING
15. CHECK STRUT
16. MODIFIED MALE QD
17. L.P. 1800 PSI UNIFIED BURST DISK
18. 10-32 BONNET LOCK SCREWS