SERVICEMANUAL PUMA KINETIC
© 2011 Handicare All rights reserved. The information provided herein may not be reproduced and/or published in any form, by print, photoprint, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorization of Handicare. The information provided is based on general data concerning the constructions known at the time of the publication of this manual. Handicare executes a policy of continuous improvement and reserves the right to changes and modifications.
Contents This manual .................................................................................................................................................................5 Product reference .........................................................................................................................................................6 Available documentation...................................................................................................................................
Contents 3 Maintenance .......................................................................................................................................................27 3.1 Maintenance table .....................................................................................................................................27 3.2 Batteries ....................................................................................................................................................27 3.2.
Preface This manual This manual contains the basic instructions for repairs and general maintenance of the Puma Kinetic electric wheelchair. Mechanics who do repairs on this wheelchair must be well trained and familiar with the repair methods and the maintenance of the Puma Kinetic electric wheelchair. It is important to see to it that work is always done safely, particularly with respect to activities where the wheelchair must be lifted up.
Preface Product reference XXXXXX-010004000-en.doc The product has the following decals and labels. • See fig. 010004010. C B A E F D G 010004010 • A. B. C. D. E. F. G. Charging connection Controller caution! Review owner's manual Free Wheel Automatic fuse Tire pressure swivel castor Tire pressure drive wheel EBAPUM-010004010-en.doc A. Charging connection For charging the batteries, see 'charging'. PICPRO-010004210-en.doc B.
Preface C. Review owner's manual The wheelchair should only be used after the owner's manual has been studied carefully. Never use the wheelchair before having reviewed and understood the contents of the manual. PICPRO-010004250-en.doc D. Free Wheel 1. Lever in the lowest position: The drive of the motors is switched on: The wheelchair can be electrically driven. Lever in the highest position: The drive of the motors is disconnected: the wheelchair can be pushed. 2. PICPRO-010004310-en.doc E.
Preface Available documentation The following technical documentation is available for this wheelchair: - Owner's manual - Service manual. XXXXXX-010005000-en.doc Service and technical support For information concerning specific settings, maintenance or repair work please contact your dealer. He is always prepared to help you. Ensure you have at hand: Model Manufacture year Identification number This information can be found on the identification plate. See 'Identification of the product'.
Preface Warranty stipulations concerning the wheelchair In the following warranty and liability stipulations the terms and definitions as summed up hereafter must be explained as follows: • Product: • Customer: - Dealer: • User: The hand-operated or electrical wheelchair or electrical scooter manufactured and delivered by Handicare. The person who directly obtains a Product from Handicare or an authorized representative.
Preface Customer, the Customer indemnifies Handicare with respect to the claims of third parties who result, in the broadest sense of the word, from such repairs or reconditioning. EBAXXX-010008010-en.doc Liability stipulations concerning the Product Irrespective of what is determined regarding liability in the general conditions applicable to the Product, with regard to liability in any case the following applies: 1.
General safety regulations and instructions 1 General safety regulations and instructions Handicare accepts no liability whatsoever for damage or injury caused by the failure to (strictly) adhere to the safety guidelines and instructions or else due to carelessness during the use and cleaning of the wheelchair and possible accessories. Depending on the specific work circumstances or the accessories used, additional safety instructions may be required.
General safety regulations and instructions • The standard version of your wheelchair was tested according to the strictest EMC requirements. Mobile telephones have no influence on the driving behavior of the wheelchair. When using a mobile telephone in the vicinity of a wheelchair with special adaptations, you are advised to first switch off the wheelchair. • Your wheelchair may influence electromagnetic fields such as alarm systems. EBAPUM-010100000-en.
Adjustment options 2 Adjustment options XXXXXX-010500000-en.doc ® 2.1 The Sedeo seating frame The wheelchair has a unique seating system made by Handicare, known as Sedeo®. Sedeo is the Latin word for: 'I sit'. Functions of the Sedeo® seating system The Sedeo® seating system offers outstanding support for: 1.
Adjustment options 2.2 • Seating adjustments See fig. 010502000. E B F A C D 010502000 The following parts of the seating system can be adjusted: • The height (A). See 'Adjusting the seat height'. • The depth. See ‘Adjusting the seat depth' (B) and 'Position of the seat cushion' (C). • The width (D). See 'Adjusting the seat width'. • The back angle (E). See 'Adjusting the back-support angle'. • The seat angle (F). See 'Adjusting the seat angle'. EBAPUM-010502000.nl.doc 2.2.
Adjustment options When removing the second Allen bolt the chair can slide downward and your fingers may get caught between the carrier and the interface. Hold the chair so that it cannot slide during this procedure. A bush can be slid over each bolt. Should a bush come out when taking out a bolt, slide the bush back onto the bolt. • • Bring the chair (B) up to the desired height. Replace the Allen bolts and tighten them securely. EBAPUM-010502010.nl.doc 2.2.2 Adjusting the seat depth • See fig.
Adjustment options 2.2.4 Adjusting the seat angle • See fig. 010502040. The seat part of your wheelchair can be set at an angle that is comfortable for you. In this adjustment the angle of the entire chair is tilted with respect to the bottom part of the chair. Before adjusting the seat angle you must leave the chair. The seat angle must be adjusted as follows: • Loosen nuts (A) on both sides with a spanner with a key width of 13 mm. • Adjust the new angle by turning the nuts (B) up or down.
Adjustment options 2.3 • Adjusting the back-support angle See fig. 010503010. B For optimal seating comfort the angle (B) of the backrest can be adjusted continuously. The angle of the backrest can be adjusted as follows: • Loosen the two Allen bolts (A) on the left side of the back, under the seat, two turns with an Allen key with a key width of 4 mm. • Adjust the desired back angle (B). • Tighten the Allen bolts again. A EBAPUM-010503010.nl.doc 010503010 2.4 • Adjusting the legrests See fig.
Adjustment options 2.4.2 Adjusting the width of the legrests • See fig. 010504020. The space between two legrests can be optimally adjusted for various seat widths. The adjustment of the width of the legrests should be done as follows: • First remove the calf strap (A) by pulling out the piece that is attached with velcro. • Loosen the two setscrews (B) a few turns with an Allen key with a key width of 4 mm. • Slide the legrests apart or toward each other and determine the desired seat width (L).
Adjustment options 2.4.4 Comfort legrest with gas-spring angle adjustment • See fig. 010504050. The comfort legrests are angle adjustable (A) independently of each other. There is a gas spring on each legrest that delivers enough force to allow the legrest to go up easily. If you wish to adjust the angle of the legrest, move your leg upward so that the legrest can move upward freely. B The adjustment of the angle of the legrests can be done as follows: • Push the handle (B) forward.
Adjustment options 2.5.1 Adjusting the angle of the footplate • See fig. 010506010. B The angle of the footplate can be adjusted with respect to the lower leg in steps of 5°. The angle of the footplate should be adjusted as follows: • Loosen locking nut (A) with a large screwdriver. • Then loosen the Allen bolt (B) on the inside of the footplate (C), with an Allen key with a key width of 6 mm, so far that the teeth of the hinge come completely free. Now the footplate can be freely adjusted.
Adjustment options 2.6 • Adjusting the armrest See fig. 010508000. The armrests provide support to the arms to limit the burden on the shoulders. For this purpose the armrests can be adjusted in terms of height (A) and depth (B). The armrests can also be removed (C), to make space to leave the wheelchair sideways, for example if you make a transfer from a car seat. By removing the armrests the wheelchair can be made smaller, which and it simplifies transport. C EBAPUM-010508000.nl.doc 2.6.
Adjustment options • • Take away the supports from under the chair and lower the chair to the ground. Securely tighten both nuts again. EBAPUM-010508020.nl.doc 2.7 • Adjusting the height of the side panel See fig. 010509010. The side panels should provide sufficient support and sufficient freedom of movement so that you can assume a comfortable position in the chair. The side panels can be adjusted in height.
Adjustment options 2.8.1 Adjusting the height of the headrest • See fig. 010510010. The height adjustment can be done as follows: • Loosen the wing nut (A) a few turns. • Slide the headrest (B) to the desired height. • Securely tighten the wing nut again so that the headrest cannot shift. B XXXXXX-010510010.en.doc 2.8.2 Adjusting the depth of the headrest • See fig. 010510020. A The depth adjustment should be done as follows: • Loosen the two bolts (A) a bit with a spanner with a key width of 10 mm.
Adjustment options 2.9 • Adjusting the calf strap See fig. 010511000. A The calf strap (A) serves to support the calves and is attached to the legrests. The calf strap can be removed to make transfer in and out easier. EBAPUM-010511000.nl.doc 2.10 Adjusting the calf pad (option) • See fig. 010512000. A The calf pad serves to support the calf and is placed on a leg support. The calf pad can be adjusted in: A. Height. B. Angle. XXXXXX-010512000.en.doc 010511000 B 010512000 2.10.
Adjustment options 2.10.2 Adjusting the angle of the calf pad • See fig. 010512020. A The angle of the calf pad can be adjusted as follows: • Loosen nut (A) a few turns with a spanner with a key width of 13 mm. • Place the calf pad (B) in the desired position. • Tighten the nut again. XXXXXX-010512020.en.doc 2.11 Adjusting the position of the controller 'DX' • See fig. 010513000. The controller comprises all the components needed to operate the wheelchair.
Adjustment options 2.12.1 Adjusting the height of the controller 'DX' • See fig. 010513020. The controller can be adjusted in height as follows: • Loosen setscrew (A) a few turns with an Allen key with a key width of 3 mm. • Adjust the controller (B) with its swing mechanism to the desired height. • Tighten the setscrew again. EBAXXX-010513020.en.doc A B 010513020 2.13 Safety belt (option) • See fig. 010515000 It is possible to equip the wheelchair with a safety belt.
Maintenance 3 Maintenance XXXXXX-01010700000-nl.doc 3.1 Maintenance table Everything that is used, should be maintained. This is also true for a wheelchair. For trouble-free use of the wheelchair, it should be regularly serviced by the dealer. Below is indicated what needs to be checked, in what frequency and by whom.
Maintenance box.. EBAPUM-010701000.nl.doc 3.2.1 Replacing the batteries • See fig. 010701010. If the capacity of the batteries is reduced to the extend that the wheelchair can only make very short trips, or even none at all, the batteries are at the end of their lifespan. Replace them as soon as possible. A B F I D E • Contact your dealer who can advise you what type of batteries are best suitable for the wheelchair.
Maintenance 3.3 Wheels For the proper functioning of the wheelchair it is very important that the tires are kept at the correct pressure. Soft tires yield less optimal driving for the wheelchair. It also costs more energy to move the wheelchair, putting a heavier load on the batteries. Moreover, tire wear when driving on soft tires is unnecessarily great. For the right tire tension, see 'Product specifications'.
Maintenance 3.3.2 Replacing the tire of the drive wheel When replacing a tire of a drive wheel neutral should not be switched off, so that the wheel does not turn along. The tire should be replaced as follows: • Support the wheelchair so that the wheel is elevated. • Let the tire run empty completely by pulling out the valve. • Using tire levers, pull the front of the tire across the edge of the rim. • Carefully pull the inner tube across the edge of the rim. • Push the valve from the opening in the rim.
Maintenance EBAPUM-020702040-nl.doc 3.3.4 Replacing rim of drive wheel To replace the rim of the drive wheel, see: ‘repairing the tire of the drive wheel’; ‘replacing the tire of the drive wheel’; ‘replacing the drive wheel’. EBAPUM-020702030-nl.doc 3.3.5 Tire repair swivel castors Repairing a leaking tire should be done as follows: • Support the wheelchair so that the wheel is elevated. • Let the tire run empty completely by pulling out the valve.
Maintenance 3.3.7 Replacing the wheel of the swivel castor • See fig. 020703040. Replace the wheel of the swivel castor as follows: • Support the wheelchair so that the wheel is elevated. • Loosen the shaft (A) and the locking nut (B) with two open-end spanners with a spanner width of 13 mm. • Hold onto the wheel (C) and remove the shaft with the rings. • The wheel can now be removed from the fork. A B Now the new wheel can be placed in reverse order.
Maintenance 3.4 • Replacing the spring See fig. 020705020. The spring should be replaced as follows: • Support the wheelchair under the battery tray in such a way that both drive wheels remain on the ground. If the height of the seat can be adjusted electrically, it should be put into its topmost position. • Remove the cover from the battery tray and the rear cover. See ‘mounting and removing the covers’. • Slide the CLAM module (A) up and off the holder.
Maintenance 3.6 Replacing drive and components XXXXXX-020707000-nl.doc 3.6.1 Replacing drive unit • See fig. 020707020. K L I C A B The drive unit should be replaced as follows: • Support the wheelchair under the battery tray in such a way that both drive wheels remain on the ground. G J • Remove the cover from the battery tray. See ‘removing the covers’. • Slide the protective cover (A) from the power module (B) up, in order to gain access to the connectors.
Maintenance 3.6.2 Replacing the side frame • See fig. 020707030. D K F I J H The side frame should be replaced as follows: • Support the wheelchair under the battery tray in such a way that both drive wheels remain on the ground. • Remove swivel castor, see 'replacing swivel castor'. • Remove the drive unit; see 'replacing drive unit'. • Cut through the cable-wrapping tape for the cable and the lighting. • Loosen bolts (A) using a spanner with a key width of 7 mm. • Remove the lighting unit (B).
Maintenance EBAPUM-020707040-nl.doc 3.6.4 Replacing the neutral cable • See fig. 020707060. The neutral cable should be replaced as follows: • Remove the side cover. See 'removing the covers'. • Loosen nut (A) with a spanner with a key width of 10 mm. After this, the inner cable (B) of the neutral can be pulled away from the outer cable (C) from the side of the drive unit. If necessary, the outer cable can also be removed now.
Maintenance 3.7.1 Replacing the controller 'DX' • See fig. 020708010. D A Before doing any work, switch off the automatic safety fuse by pushing the button on the side of the wheelchair. B The controller 'DX' should be assembled as follows: • Pull the plug (A) from the controller, by pushing in the lock (B) and simultaneously pulling the plug from the controller. • Loosen both screws (C) and the rings with a Phillips screwdriver PH-2. • The controller 'DX' (D) can now be removed.
Maintenance 3.7.3 Replacing the LM / CLAM module • See fig. 020708030. C The module should be replaced as follows: • Remove the cover from the battery tray and the rear cover. See ‘mounting and removing the covers’. • Pull the connectors (B and C) from the module. • Slide the module (A) up and off the holder. • B A A new module should be placed in reverse order. Attention: • Never replace a LM module before a CLAM module and vice versa. EBAPUM-020708030-nl.doc 020708030 3.7.
Maintenance 3.7.5 • Menu structure programming unit 'DX' See flow chart 020903020. The following tables show the standard settings, of which 9 parameters apply to driving. These settings can be changed.
Maintenance 15. Clam on (off), off (on)? Clam stands for 'Combined Lighting and Actuator Module'. This module is able to control the lighting, the direction signals, and the 5 gear-motors. Off: Switching off On: Switching on The above-mentioned functions can be operated via the controller if the Clam is 'Enabled'. No gears can be operated if the Clam is 'Disabled'. A fault signal will occur if the 'Clam' and the 'LM' (Lighting Module, see next paragraph) are switched on simultaneously ('Enabled').
Maintenance Sluit bediengskast aan op HHP Schakel de rolstoel in Kies een taal GB D NL Hoofd menu Lees of bewerk Programma: 1? Meer Hoofd menu Lees of bewerk Programma: 2? Meer Hoofd menu Lees of bewerk Programma: 3? Meer Hoofd menu Lees of bewerk Programma: 4? Meer S Ja Afstellen prog. 1 Versnellen vooruit ....% Stop Meer + - Afstellen prog. 1 Vertragen vooruit ....% Meer + - Stop Ja Afstellen prog. 1 Max snelheid achteruit ....% Stop Meer + Ja Afstellen prog. 1 Versnellen achteruit ....
Maintenance A Stop B Spec. instellingen Geef code 592 D1 D2 D3 Hoofd menu Spec. instellingen Aan Meer Uit Ja Hoofd menu Lees of bewerk Power module? Meer Hoofd menu Lees of bewerk Bedieningskast Meer * Hoofd menu Spec. instellingen Uit Meer Ja Wijzig power module Koers correctie Rechts ....% Stop Meer > < Ja Joystick calibratie Stop Meer Aan Ja Wijzig power module Motor weerstand ....
Maintenance 3.8 Electric components The Puma Kinetic can be equipped with the following electric adjustments: • Backrest • High/low adjustment • Tilt adjustment seating system EBAPUM-020711000-nl.doc 3.8.1 Replacing the backrest motor • See fig. 020711010. The motor should be replaced as follows: • Switch off the wheelchair. • Remove the seat cushion; see 'replacing seat cushion’. • Pull the wiring (A) off the motor. • Flip the lock clip (B) off the adjusting rod (C) of the motor.
Maintenance • • • • • Loosen Allen bolt (C) using an Allen key with a key width of 5 mm and remove the supporting block (D). Loosen the pull-relief bracket (E), with which the cable (F) is fastened. Pull the wiring off the motor. Loosen Allen bolts (G) using an Allen key with a key width of 5 mm and remove the clamping piece (H). Remove the motor (I) by taking out the adjusting bolt. Watch the washers that will come away while doing so. A new motor should be placed in reverse order.
Maintenance 3.8.4 • Replacing the tilt-adjustment motor (mechanical HL version) See fig. 020711040. The motor should be replaced as follows: • Remove the seat cushion; see 'replacing seat cushion’. • Cut through the cable-wrapping tape, with which the cable of the motor is fastened to the seat frame. • Pull off the plug connection. • Remove the contacts (A) from the socket, using an extraction tool (order no. AMP 876 047-1).
Maintenance 3.9 Lighting, standard Bulb overview, standard Function Lighting Lighting Flashing light Flashing light Place Front Rear Front Rear Model Ball light, 24V, 2,4W, E10 Pull-out lamp, 24V, 5W, E11 Pull-out lamp, 24V, 5W, E11 Pull-out lamp, 24V, 5W, E11 Order number 00355.4211 00355.4213 00355.4213 00355.4213 EBAPUM-020710000-nl.doc 3.9.1 Replacing the front light • See fig. 020710010.
Maintenance 3.10 Lighting, optional Bulb overview, optional Function Lighting Lighting Flashing light Flashing light Place Front Rear Front Rear Model Ball light, 24V, 2,4W, E10 Tube light 24V, 10W, SV8,5 Tube light 24V, 18W, SV8,5 Tube light 24V, 18W, SV8,5 Order number 00355.4218 00355.4219 00355.4212 00355.4212 EBAPUM-020710110-nl.doc 3.10.1 Replacing the front light • See fig. 020710010.
Maintenance 3.10.3 Replacing flashing light (front) • See fig. 020710030. B Flashing lights should be replaced as follows: • Manually turn the reflector (A) a bit to the left. • Pull the reflector from the holder (B). The reflector is attached to the holder with a bayonet closure. • Loosen the two crosshead screws (C). • Remove the cover (D). • Loosen the two screws (E) of the reflector (F) with a screwdriver with a width of 5 mm. • Pull the bulb (G) from the holder.
Troubldeshooting 4 Troubleshooting • See fig. 010800000. The wheelchair has a troubleshooting diagnosis system that can be read by the dealer with special hard and software. An indication is also given on the controller near the ON/OFF light (A). This can provide important information about a malfunction. A EBAPUM-020800000-nl.doc 010800000 4.1 Fault table 'DX' Check the malfunction/signal with the aid of the following list. Signal ON/OFF light does not go on: the wheelchair does not move.
Troubldeshooting Signal ON/OFF light flashes 3 times. Possible cause The connection of the left motor (m1) is not good or is loose. The left motor (m1) is defective. Short circuit in the connections of the left motor (m1). Defective output of the power module. ON/OFF light flashes 4 times. The connection of the right motor (m2) is not good or loose. The right motor(m2) is defective. Short circuit in the connections of the right motor (m2). Defective output of the power module.
Troubldeshooting Signal ON/OFF light flashes 10 times. ON/OFF light flashes 11 times. ON/OFF light flashes 12 times. Possible cause Bush high fault: usually a communication fault caused by one of the DX bush cables or DX modules (entrances to the modules) The battery terminals are loose or do not make proper contact. 'STALL' overload fault: a motor is continually demanding too much power. Difficult to turn from standstill. System does not 'fit'. System modules are not compatible.
Troubldeshooting 4.3 • Fuses (TÜV version) See fig. 010707010. A B E D C The electric circuitry of lighting and drive units is secured by fuses. The fuses are made of glass and have a diameter of 5 mm and a length of 20 mm.
Technical specifications 5 Technical specifications XXXXXX-010900000-nl.doc 5.1 Product specifications Manufacturer: Handicare XXXXXX-010901000-nl.doc 5.1.1 Puma Kinetic Model Maximum user's weight Puma Kinetic 120 kg Description Total length including legrest Total width Transport length Transport width Transport height Total weight incl.
Technical specifications Technical data Diameter swivel castors Diameter drive wheels Tire pressure swivel castors Tire pressure drive wheels 260 x 85 mm 330 x 50 mm 350 kPa (3.5 Bar) 200 kPa (2 Bar) Batteries Maximum dimensions batteries Weight wheelchair without batteries Battery capacity Maximum permissible charging voltage Maximum charging current Connector type • 306 x 175 x 190 mm 78 kg 60 Ah/20h 13.6 V 12 A A DIN 72311 See fig. 010901010.
Technical specifications 5.2 Approval The product meets EN 12184(1999) 1. Requirements and testing methods for static, impact and fatigue strength 2. Requirements and testing methods for electronics and operating systems 3. Climate test according to standard ISO 7176-9 The wheelchair has been awarded EN 12184 (1999) for EMC (Electro Magnetic Compatibility). The wheelchair is TNO approved in conformity with the requirements laid down by the KBOH Foundation, admission number R-059502.
Technical specifications 5.3.1 • Electrical connection diagram 'DX' See fig. 010902010. M2 DX BUS GEEL / YELLOW GEEL / YELLOW GEEL / YELLOW ROOD / RED GEEL / YELLOW GEEL / YELLOW BRUIN / BROWN L BLAUW / BLUE R M1 BLAUW BLUE ROOD RED DX POWER MODULE ART. NR.: 00001.1364 EBAPUM-010902010.nl.
Technical specifications 5.4 Electrical wiring diagram The following wiring diagrams are applicable to the Puma: • Electrical wiring diagram LM • Electrical wiring diagram CLAM • Electrical wiring diagram CLAM + HL The Puma may be equipped with the following controllers, which have the same functionality, but have different connections: • See fig. 020902000. A ACTUATOR 1 ACTUATOR 2 ACTUATOR 3 ACTUATOR 4 ACTUATOR 5 B ACTUATOR 1 ACTUATOR 2 ACTUATOR 3 ACTUATOR 4 ACTUATOR 5 020902000 A.
Technical specifications 5.4.1 Electrical wiring diagram LM • See fig. 020902010. A/B 020902010 EBAPUM020902010-nl.
Technical specifications 5.4.2 Electrical wiring diagram CLAM • See fig. 020902020. A/B 020902020 EBAPUM020902020-nl.
Technical specifications 5.4.3 Electrical wiring diagram CLAM + HL • See fig. 020902030. A/B 020902030 EBAPUM020902030-nl.
Technical specifications 5.5 Authorized service and technical support For problems or questions contact your dealer. Ask us for information on the nearest dealer. Manufacturer: Handicare Supplier stamp XXXXXX-011000000-nl.
Parts lists 6 Use of the parts lists This document is meant as a reference book to be able to order parts for the wheelchair as shown on the front. How to order: To order parts please specify: • Serial number (see the identification plate). • Group (to which the relevant part belongs). • Article number. • Number of parts required. • Description (in the relevant language). • Dimensions (if applicable).
Parts lists 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 Version 2011v1 Description Suspension arm and drive Battery tray and bridge Suspension and taxi bracket High/low mechanism High/low on carrier Swivel castors Drive wheel Carrier (incl.
Parts lists • 001: Suspension arm and drive Pos 1 2 3 4 5 6 7 8 - 64 Article number 05010.5200 05010.5300 No spare part 00000.4023 00000.2003 00000.1702 05010.2783 103.00011.000 108.00251.000 Units 1 1 2 8 16 8 2 1 2 Description Drive right Drive left Suspension arm (no longer available) Cil cap screw inn.zk.
Parts lists • 002: Battery tray and bridge Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 A Article number 00001.0905 05010.0812 00000.5302 00000.2103 00000.1702 00001.0902 00000.3718 00000.7111 05010.3626 00000.3501 00000.7703 05020.1212 05010.6023 05010.7682 00000.9104 00000.4903 05010.2023 00000.3502 00000.2302 21010.1312 00000.8402 00000.5001 00000.1702 00000.6432 00000.6431 00000.6416 00000.6491 05010.2312 05010.2612 00000.
Parts lists 003: Suspension and taxi bracket • Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A 66 Article number 00001.0902 00000.3708 00000.2103 05690.0410 05690.9010 00000.3713 00000.5403 00000.1702 1353 05020.1123 00000.3713 05020.1312 00000.4026 05020.1023 00000.2003 00000.7703 05020.
Parts lists • 004: High/low mechanism Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Article number 00000.3706 00000.2203 No spare part No spare part No spare part No spare part 00000.5708 No spare part 00001.0107 00000.2304 00000.1602 00001.0108 00000.2005 00000.2305 No spare part No spare part 00000.3612 05456.0912 00000.6101 05456.2410 00000.6415 Version 2011v1 Units 4 4 1 2 4 1 4 1 2 2 2 2 2 4 1 1 8 1 2 1 2 Description Screw M8xP1.
Parts lists • 005: High/low on carrier Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A 68 Article number 00000.2305 00000.2005 00355.0306 00000.4044 00000.2202 No spare part No spare part 00000.3706 00000.2203 No spare part 00000.2200 00000.3401 21143.0910 00000.2203 00000.3706 No spare part No spare part 00000.5708 001.01100.001 151.00091.010 00001.0108 00000.3612 05456.0412 No spare part No spare part 00000.7503 00000.4044 05456.0312 00355.
Parts lists • 006: Swivel castors Pos 1 2 3 4 5 6 7 8 Article number 05010.2400 00000.1702 00000.2003 00000.4118 170.00161.000 05010.4100 05010.4000 00001.1463 Version 2011v1 Units 2 2 4 2 2 2 2 2 Description Front fork and axle Locknut M8 D985/8/VZ Washer flat M8 D125A/VZ Hex. Bolt M8X120 D931/8.8 VZ Wheel complete BUBA 260/85-108 line profile BIBA 206/85-108 Sticker tire pressure 3.
Parts lists • 007: Drive wheel Pos 1 2 3 4 5 70 Article number 05010.4500 06010.4200 06010.4100 05010.4527 00001.1460 Units 2 2 2 2 2 Description Back wheel complete BUBA 3.00x8 BIBA 3.
Parts lists • 008: Carrier (incl. wheels) Pos 1 2 3 4 5 6 7 8 9 10 A B C Article number 00000.9008 00000.1750 00000.2803 05010.3310 00000.7604 05010.4912 00000.2104 00001.0601 00000.4315 00000.
Parts lists • 009: Batteries Pos 1 2 3 4 5 6 7 8 9 A 72 Article number 00001.0006 00001.0007 9002759 00355.0126 00355.0043 00355.0047 00355.0285 00000.4036 00355.0109 Units 2 2 2 1 1 1 1 2 1 Description Battery clamp + Battery clamp Battery (50Ah C5) (60Ah C20) Autom.
Parts lists • 010: Sedeo seatframe Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 A B Article number 150.00141.000 02030.3523 00000.2250 00000.1801 00001.0914 00000.3519 00000.4502 9000156 9000157 02040.0623 02040.0523 05020.0423 00000.3541 00000.3722 9000673 02030.4023 00000.9009 02030.4123 00001.0204 00000.1401 00000.9009 02030.4223 00000.3728 02030.
Parts lists 011: Spring mechanical backrest adjustment • Pos Article number 1 1008035 74 Units 1 Description No longer available as on drawing. Has been replaced for new type as on Ibis X-Series and Yes-Series. See pos 1 for article number.
Parts lists • 012: Electric back adjustment Pos 1 2 3 4 5 6 7 Article number 150.00141.000 00000.3714 05137.2012 00000.1801 00000.1602 001.14080.004 001.20020.
Parts lists • 013: Mechanical and electric tilting seat frame Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 A B 76 Article number 00000.4021 00000.8021 00000.4016 02010.7482 05020.0312 00000.5915 00000.1502 00000.2003 00000.2203 05020.0544 05010.0412 00000.4013 05137.9012 00000.1701 00000.2002 00001.0104 00000.2303 05137.0823 00000.6105 00000.4030 00000.2202 00000.7502 05137.
Parts lists • 014: Mechanical and electric tilt high/low seat frame Pos 1 2 3 4 5 6 7 8 9 10 11 A Article number 00000.4021 00000.8021 02010.7482 05456.1212 00000.1502 00000.3706 00000.2203 05137.9112 05456.0912 00000.2201 00000.3710 Version 2011v1 Units 6 2 4 1 2 4 4 1 1 4 4 Description Cil cap screw inn zk M6X30 VZ Stauff block PAH BLACK DIA.22 Stauff block Mechanical tilt adjustment pin Hex. Nut M8 D934/8/VZ Screw M8xP1.
Parts lists 015: Mounting bracket and back frame • Pos 1 2 3 4 5 6 7 8 9 A 78 Article number 9001374 00355.4215 00000.3542 01502.1223 05990.0013 00000.3501 05245.0723 01502.1323 05990.0012 00000.3590 00355.
Parts lists • 016: Footplate 1 Pos 1 Article number Version 2011v1 Units Description See page 83.
Parts lists 017: Standard leg rest • 9 8 10 7 3 2 1 4 5 6 Pos Article number Units - 1 - 1 1002515 1002514 01500.1112 01500.2212 1 1 2 2 - 1 - 1 01263.9000 1004189 1004188 00000.2601 00000.3725 01500.2110 01503.8000 01503.8100 1 2 2 4 4 4 1 1 1 2 3 4 5 6 7 8 9 10 - 80 Description Standard leg rest left See page 83. Standard leg rest right See page 83.
Parts lists 018: Comfort electric leg rest • 3 4 5 2 1 6 10 11 7 12 8 9 Pos Article number Units - 1 - 1 1003029 1003028 1008580 01500.1112 01500.2212 00000.3706 00000.1802 9001232 1 1 2 2 2 2 2 2 - 1 - 1 906.00000.031 906.00311.000 00000.2601 00000.3725 01503.8400 01503.8500 2 2 2 2 1 1 1 2 3 4 5 6 7 8 9 10 11 12 - Version 2011v1 Description Electrical comfort leg rest left See page 83. Electrical comfort leg rest right See page 83.
Parts lists 019: Comfort mechanical leg rest • 3 4 5 2 10 11 6 12 7 1 8 9 Pos Article number Units - 1 - 1 1002517 1002516 1008580 01500.1112 01500.2212 00000.3706 00000.1802 1008076 1008077 1009968 1 1 2 2 2 2 2 1 1 2 - 1 - 1 906.00000.031 906.00311.000 00000.2601 00000.3725 01503.8200 01503.8300 2 2 4 4 1 1 1 2 3 4 5 6 7 8 9 10 11 12 - 82 Description Comfort leg rest left See page 83. Comfort leg rest right See page 83.
Parts lists SPARE PARTS SEDEO LEGRESTS AND FOOTPLATES LEGRESTS CALF PLATE AND TYPE STANDARD COMFORT ELECTRICAL RIGHT LEFT LEGRESTBRACKET, SET CALFSTRAP AND LEGRESTBRACKET, SET 13 1003561 1003560 1003592 1003579 15 1003563 1003562 1003593 1003580 17 01500.9019 01500.9119 140.00071.000 140.00011.000 19 1003565 1003564 1003594 1003581 21 1003567 1003566 1003595 1003582 23 1003569 1003568 1003596 1003583 25 1003571 1003570 1003597 1003584 13 140.00341.000 140.
Parts lists • 020: Lighting Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 84 Article number 6061 00355.4225 00355.4224 00355.4211 99009 00000.1701 00000.2002 00000.4328 00000.2002 00000.3714 05902.0311 05902.0411 05010.7882 00000.1507 00000.3212 Units 2 4 2 2 6 2 2 4 2 2 1 1 2 12 8 Description Headlight Tail light orange Tail light red Ball light 24V / 2.
Parts lists • 021: Lighting Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A Article number 05111.1523 05111.1782 00000.3710 00355.4200 00355.5540 00000.3291 00000.2101 00000.1800 00355.4240 00355.5547 6061 00000.3702 00000.2002 00000.1701 00355.4211 00355.4202 00355.4203 05111.
Parts lists • 022: Lighting cables Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 86 Article number No spare part No spare part No spare part No spare part No spare part No spare part No spare part No spare part 00355.1080 00355.1250 00355.0023 05900.0123 00000.6504 00000.2001 00000.3624 00355.0205 00000.
Parts lists • 023: CLAM, LM Pos 1 2 3 4 5 6 7 8 9 Article number 00355.0201 00000.5721 00000.3619 00355.0205 00000.3624 00000.3616 00000.2001 00000.6504 05900.0123 Version 2011v1 Units 1 2 2 1 2 2 2 2 1 Description DX CLAM Spacer bush 5.
Parts lists • 024: Lighting cables Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 88 Article number 00355.1111 00355.1130 00355.1121 00355.0023 00000.7101 00355.1250 00355.1250 00355.1280 00355.1140 00355.1201 00355.5573 00355.0074 00355.0025 Units 1 1 1 1 1 1 1 1 1 1 4 1 1 Description Lighting cable Lighting T piece Lighting cable DX bush cable 1 mtr Ty-rap 23MX 92X2.4 CLAM cable CLAM cable Adjusting block Speed limiter bridge H/L cable AMP plug DX bush cable 2.7 mtr DX bush cable 0.
Parts lists • 025: Armrest Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Article number 05373.9490 05040.0223 00000.2201 00000.3207 00001.0551 00000.1700 05372.0190 00000.5721 05372.0223 02040.0782 00000.3213 00000.3501 9002127 05373.9390 05040.0123 Version 2011v1 Units 1 1 4 4 4 4 2 4 2 2 4 2 1 1 1 Description Armrest PU left Armrest upper part left Spring washer M5 D127B/VZ Screw BCK/KR M5X20 D7985 Cap Locknut M5 D985/8/VZ Side cushion Spacer bush 5.
Parts lists • 026: Swing-away joystick bracket Pos 1 1 2 3 4 5 - 90 Article number 1009533 1009536 00000.9302 00000.9301 15040.0823 008.00000.191 05041.9123 165.00111.
Parts lists • 027: DX controller Pos 1 2 3 4 5 6 7 8 9 10 11 12 A B Article number 00355.0425 00355.0018 00000.7101 00000.2201 00000.3212 008.00000.201 008.00000.131 008.00000.141 008.00000.161 008.00000.151 00355.0434 10089 Version 2011v1 Units 1 1 1 2 2 1 1 1 1 1 1 1 Description Joystick 16 key incl.
Parts lists 028: Seat / backrest / calf pad • 2 3 1 6 5 4 7 8 9 Pos Article number 1 - 1 2 3 5 00000.3617 00000.6501 220.00121.505 220.00141.505 00000.3206 2 2 1 1 4 6 - 1 7 8 9 00000.5721 00000.6504 00000.3207 4 4 4 4 92 Units Description Sedeo seat See page 93. Screw M5X30 Pipe clamp DIA 22 black Calf plate standard Calf plate small Screw M5X16 Sedeo backrest See page 94.
Parts lists SPARE PARTS SEDEO SEAT CUSHIONS WXD 42x50 46x50 50x50 42x54 42x58 46x54 46x58 50x54 50x58 54x50 54x54 54x58 WXD 42x50 46x50 50x50 42x54 42x58 46x54 46x58 50x54 50x58 54x50 54x54 54x58 WXD 42x50 46x50 50x50 42x54 42x58 46x54 46x58 50x54 50x58 54x50 54x54 54x58 PROFILED PROFILED WITH GREY MEMORY FOAM SUPPORT 200.42131.505 200.42211.505 200.42291.
Parts lists SPARE PARTS SEDEO BACKRESTS WXD 42x52 46x52 50x52 42x56 42x60 46x56 46x60 50x56 50x60 54x52 54x56 54x60 WXD 42x52 46x52 50x52 42x56 42x60 46x56 46x60 50x56 50x60 54x52 54x56 54x60 WXD 40x50 45x50 50x50 PROFILED WITH GREY WITH LUMBAR SUPPORT EXTRA SOFT 207.20031.505 207.20051.505 207.20071.505 1002143 1002144 1002145 1002146 1002147 1002148 1002149 1002150 1002151 MIDDLE BAR 1002974 1002975 1002976 1002977 1002978 1002979 1002980 1002981 1002982 1002983 1002984 1002985 215.20031.
Parts lists 029: Headrest • 2 1 3 5 4 6 7 Pos 1 2 3 4 5 6 7 Article number 222.00151.505 222.00131.505 222.00111.505 00000.3206 02193.0023 02194.0023 906.00000.161 01183.9023 00000.3206 00000.6801 00000.9301 Version 2011v1 Units 1 1 1 8 1 1 1 1 8 1 1 Description Headrest type 4, small mode, black Sellaskin Headrest Type 3, Flexible, black Sellaskin Headrest Type 2, Large, black Sellaskin Screw bck/kr M5X16 D7985 Metal Section Headrest. Standard Adjustable Metal Section Headrest.
Parts lists • 030: Plastic cover Pos 1 2 3 4 5 6 7 8 9 10 11 12 A 96 Article number 00000.4401 05010.7082 05010.7282 05010.8082 05010.8182 00000.2201 00000.4038 00001.1328 No spare part 00001.1334 00001.1330 00001.1352 Units 2 1 1 1 1 2 2 1 1 1 1 1 Description Star knob inn. dr. M6R30 black MH Upper cover Rear cover Side cover left Side cover right Spring washer M5 D127B/VZ Cil cap screw. inn.
Version 2011v1 97
Parts lists .
