PMC/CCPMC to PCI Express adapter For Delivery Systems Product Manual P/N 6768, 6773, 6777 & 6778 www.technobox.
Table of Contents INTRODUCTION .................................................................................................................................................... 1 FEATURES ............................................................................................................................................................ 2 SPECIFICATIONS ..................................................................................................................................................
Figure 3 Data path from PCI Express to PMC ............................................................................................... 6 Figure 4 PCI Express side A......................................................................................................................... 11 Figure 5 PCI Express side B......................................................................................................................... 12 Figure 6 JN1, JN2, JN3 and JN4 ....................................
Purpose/Scope This hardware manual aids in installation, configuration and use of Technobox Products. Life support statement This Technobox product is not designed, intended, specified or tested for life support use, any life support usage of this product is the responsibility of the purchaser of this product. Static and handling precautions Static precautions are mandatory in handling this equipment. Use a conductive wrist strap and handle the board in a static-free environment.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Figure 1 PMC-X to PCI Express adapter block diagram Introduction The Technobox PMC/CCPMC to PCI Express family of carrier cards host a Conduction Cooled PMC “ CCPMC” in a PCI Express edge card slot. Standard IEEE1386 PMCs are hosted in a similar, but smaller, mechanical configuration without the heatsink. The PMC is reverse mounted providing PN4 rear IO at the PCI mounting bracket via a 68 pin SCSI style connector J1.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Features • Heat sink and fan assembly to accommodate CCPMCs. • Special hardware to accommodate standard PMCs. • PN4 support out the PCI mounting bracket via a SCSI style connector. • PCI bus: 33, 66, 100, or 133 MHz, 32 or 64bit, PCI or PCI-X • PCI signaling +3.3V only • PMC voltages +3.3V, +5V and -12V generated by high efficiency DC/DC converters. • 4 lane PEX8114 PCI Express Bridge chip.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc References Documentation available for a more comprehensive understanding of this product includes the following. 1. PCI Express Card Electromechanical Specification, Revision 1.1 standard for PCI Express bus – maintained by PCI Special Interest Group. www.pcisig.com 2. PCI Local Bus Specification, Revision 3.0 standard for PCI bus – maintained by PCI Special Interest Group. www.pcisig.com 3. IEEE 1386.
Light Emitting Diodes (LEDs) Eleven LEDs are visible from side 2 of the carrier and provide voltage, lane good, and housekeeping status for the board. They are described by column from left to right.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Column 1 PCI Express Lane Good indicator LEDs (LANE0..3) Four discrete GREEN LEDs provide an indication of the status of the PCI Express lanes. In the case of a 1X card only LANE0 should be lit. LANE0 – D13, Illuminated when Lane 0 of the PCI-Express bus is active. LANE1 – D14, Illuminated when Lane 1 of the PCI-Express bus is active. LANE2 – D15, Illuminated when Lane 2 of the PCI-Express bus is active.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Software Requirements Because the carrier uses a transparent PCI Express to PCI bridge your system should not need to use any software other than the standard PCI bridge drivers available for your operating system. The PMC manufacturer typically supplies the software you need to operate the PMCs.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc DIP switches A 8-position DIP switch, S1, located next to the PMC connectors, is used to configure certain features of the adapter in accordance with the following table: To set any of the switch positions to ON push the slider toward the ON printed on the body of the switch.. Switch OFF function ON function Description 1 BC chipset internal clock No function.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Useful switch settings, 133MHz PCI-X is the default, use when you do not want to force the bus speed, but would like the PMC card to select bus speed.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc PCI Express 4X edge connector. PCI Express edge cards use 1 mm pitch edge fingers to connect with a female slot connector on a motherboard. Side A is what is commonly called the solder side. Side B is what is commonly called the component side. TX signals are with respect to the Motherboard, TX signals are an input to this board. RX signals are with respect to the Motherboard, RX signals are an output from this board.
PCI Express to PMC adapter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Copyright © 2011, Technobox, Inc SIDE A SIDE B PRSNT1 +12v +12v +12v +12v RSVD GND GND TCK SMCLK TDI SMDATA +3V GND TMS +3V +3V TRST +3V +3V AUX PERST WAKE GND RSVD CLK+ GND CLKTX0+ GND TX0TX0+ GND TX0RSVD GND GND RSVD TX1+ GND TX1TX1+ GND TX1GND GND TX2+ GND TX2TX2+ GND TX2GND GND TX3+ GND TX3TX3+ GND TX3GND GND PRSNT2 RSVD GND Table 2 PCI Express signals 10 1 2 3 4 5 6 7 8 9 10 11 12 13 1
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Figure 4 PCI Express side A 11
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Figure 5 PCI Express side B 12
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc PMC connectors JN1, JN2 JN3 and JN4. The four PMC connectors are each 64 pins and are mechanically identical. JN1 and JN2 carry the 32 bit PCI bus signals. JN3 carries the 64 bit PCI bus signals. JN4 is not part of the PCI bus, but connects user IO to connector J1.
PCI Express to PMC adapter 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 Copyright © 2011, Technobox, Inc TCK -12V Ground INTA# INTB# INTC# BUSMODE1# +5V INTD# PCI-RSVD* Ground 3.
PCI Express to PMC adapter 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 Copyright © 2011, Technobox, Inc +12V TRST# TMS TDO TDI Ground Ground PCI-RSVD* PCI-RSVD* PCI-RSVD* BUSMODE2# +3.3V RST# BUSMODE3# 3.3V BUSMODE4# PME# Ground AD[30] AD[29] Ground AD[26] AD[24] +3.3V IDSEL AD[23] +3.3V AD[20] AD[18] Ground AD[16] C/BE[2]# Ground PMC-RSVD TRDY# +3.3V Ground STOP# PERR# Ground +3.3V SERR# C/BE[1]# Ground AD[14] AD[13] M66EN AD[10] AD[08] +3.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc JN3, populated only for 64 bit PMC carriers 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 PCI-RSVD Ground Ground C/BE[7]# C/BE[6]# C/BE[5]# C/BE[4]# Ground V(I/O) PAR64 AD[63] AD[62] AD[61] Ground Ground AD[60] AD[59] AD[58] AD[57] Ground V(I/O) AD[56] AD[55] AD[54] AD[53] Ground Ground AD[52] AD[51] AD[50] AD[49] Ground Ground AD[48] AD[47] AD[46] AD[45] Ground V(I/O) AD[44] AD[43] AD[42] AD[41] Grou
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc JN4 is populated for boards having rear I/O. Since these signals are rear I/O they are defined by the PMC card installed.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc PMC JN4/J1 connector(Rear I/O) This family of carrier products presents the 64 PMC PN4 signals at the PCI front panel via a 68 pin SCSI style connector. The differential pairs between the connectors are offered in a “Standard” and a “VITA46” wiring scheme, as shown schematically in Figure 7 and Figure 8. The 4 extra signals on the 68 pin connector are used for grounds.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc The “Standard” wiring scheme from JN4 to J1 provides 32 differential pairs.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc The “VITA46” wiring scheme from JN4 to J1 provides 32 differential pairs, but uses a different signal mapping on connector JN4.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc SCSI STYLE Connector Mounting bracket view. The sixty-eight pin front panel connector provides a standard and versatile way to connect to system wiring. The J1 connector on this family of carriers does not include the ears for accommodating latching style cables and need to use the 2-56 tread thumb-screw style cables.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc JTAG header (JP3) A 12-pin header allows user access to the JTAG signals on the mezzanine card card and the motherboard. Normally these signals are passed through with 6 jumpers, with the ground jumper being a spare.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc MISC CONNECTORS JP5 FAN CONNECTOR JP5 provides the power and control for the standard 4 wire heat sink mounted fan. Pin 1, square pad, GND (BLACK) Pin 2 +12V (YELLOW) Pin 3 Sense Pulse output from fan, pulse rate indicated speed. (GREEN) Pin 4 Control PWM output to fan, sets speed (BLUE) INTA and Ground Turrets The two ground turrets, P1 and P2, provide a convenient place to attach scope or voltmeter grounds.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc JP7 RS232 Monitor Terminal Figure 13 JP7 RS232 port To use the RS232 port for system monitoring and control, Technobox offers a p/n 6351 adapter cable. The P1 end connects to JP7. To orient the cable correctly check that the blue wire is to the left and connects to pin 1 of JP7. Customers wanting to make their own cables can use the information offered below.
PCI Express to PMC adapter Color YELLOW BLUE RED P2 DB9 Female 3 2 5 Copyright © 2011, Technobox, Inc P1 Female 3x1 2 1 3 Signal RXD TXD GND Figure 14 RS232 cable diagrams 25
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc JP6, JP8, JP9 Factory use only Do not use JP6 or JP8 or JP9.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Power Overview PMC +12V and is sourced by the PCI Express edge finger connector. PMC +5V is sourced by a DC/DC converter Q1. PMC +3.3V is sourced by a DC/DC converter Q2, and not by the edge finger connector . PMC -12V is sourced by a DC/DC converter U3. Ground connections are present on all connectors but not shown.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Appendix A – CCPMC mounting and carrier Installation Carrier and PMC Installation The recommended procedure is to install the PMC on the carrier before inserting the carrier into the motherboard or other host. This avoids stressing the edge finger connectors. Conduction cooled PMC installation on Carrier Position the CCPMC rear connectors so they engage the corresponding carrier connectors.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Carrier Installation into PCI slot. After the PMC is installed, insert the carrier into the PCI slot. Observe that the carrier is fully seated. Secure the top of the carrier front panel to the chassis frame using a screw of the appropriate size or hold down mechanism if present, this step is MANDATORY due to the weight of the assembly. Cautions Inspect that the edge fingers line up properly in the corresponding motherboard slot.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Appendix B RS-232 Serial Monitor. The temperature, fan control algorithm and other status of the carrier card can be monitored with a PC serial port or other terminal device set to 57600 baud.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Main Menu Each User Menu option will be explained. Figure 20 Main screen-shot. Option “0” Display Carrier Status / Rev This command provides the Technobox serial numbers for the carrier, the PSOC firmware revision and release date, the power status of the Carrier & PMC card, the PCI clock frequency of the PMC and the interrupt status of the PCI bus INTA. The uptime indicates how long the carrier has been powered on.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Option “1” Display Fan status / Temperature This command reports the fan speed in revolutions per minute, the fan control pulse width modulation percentage, the average fan current in milli-amps and the Carrier temperature (as measured by the PSOC die) and heat sink temperature in degrees centigrade. Option “2” Enter Fan/ Temperature Monitor This command will enter a fan & temperature monitor that will update every 4 seconds.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Option “4” Display IPMI EEPROM Information This command displays the contents of the IPMI FRU EEPROM which holds the Part number and serial number information as well as the full IPMI FRU header. Note: Although IPMI is not implemented in all versions the IPMI EEPROM is always present. Option “F” Force Software Reset This command resets the PSOC device and restarts the firmware.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Option “+” Override Fan – Increase RPM This command increases the fan PWM by 10%, increasing the fan speed. This overrides the normal fan operation and the fan control algorithm will not execute until command “N” is run. Option “8” Override Fan – Minimum RPM This command sets the fan speed to the minimum RPM. This overrides the normal fan operation and the fan control algorithm will not execute until command “N” is run.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc 2 (Use Fixed RPM): This fan control algorithm always forces the fan speed to the desired Fixed RPM and does not change the fan speed regardless of the Carrier or Heat Sink Temperature. In this algorithm the maximum desired Heat Sink Temperature is not used. A to H: These commands update the maximum desired Heat Sink Temperature to use in the Fan Control Algorithms 0 (Minimize Fan) and 1 (Use Heat Sink). The default value is 50.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Appendix C – Printed Circuit Design Figure 22 Printed Circuit Placement Side B Figure 23 Printed Circuit Placement Side A 36
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Appendix D – Typical applications. Technobox 6768 with a 5100 break out panel. A p/n 6768 PMC carrier connects to a P/N 5100 breakout panel with a P/N 5910 SCSI style cable. The break out panel provides 8 discrete DB9 connectors for system wiring. Technobox CCPMC carrier with fan and heat sink. A p/n 6768 carrier with a fan and heat sink shows the ample ability to remove heat from a CCPMC.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Technobox CCPMC carrier without a fan. A p/n 6768 CCPMC carrier without a fan is useful for applications where another card occupies an adjacent slot, or to reduce noise or power consumption, or where the power consumption of the CCPMC is lower.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Technobox CCPMC carrier fan removal. In order to remove the fan first remove the fan connector, then remove the 4 small Phillips head screws 2 of which are pointed to by red arrows in the picture and two of which are on the other side. Use a #1 phillips head screw driver or bit. Although the fan assembly is shown detached, this procedure should be performed with the fan assembly left attached to the carrier.
PCI Express to PMC adapter Copyright © 2011, Technobox, Inc Appendix E front panel wiring aids When using the 68 pin parallel connector on the PCI bracket for rear IO, a number of wiring aids offered by Technobox may be useful. P/N 5121 metal work allows mounting of P/N 4988 in a 6U chassis. P/N 1866 Allows breakout of 68 pin parallel cable signals into 16 RJ11 connectors. P/N 1868 Allows breakout of 68 pin parallel cable signals into discrete terminal block connectors.
Appendix F Mech. Dimensions Depending on the acceptability of mechanical interference with adjacent slots and the thermal dissipation need, three different solutions are possible. 1) For the best cooling of the PMC use both the heat sink and the fan, the fan will not fit if another card occupies Slot B the adjacent slot, and will come to within 0.465 inches of Slot C. 2) For the next best cooling of the PMC remove the and use the heat sink only. The heat sink will come to within 0.