Model: PG15KVTWB Generator OPERATOR’S MANUAL www.pulsar-products.
INTRODUCTION Congratulations on your selection of a this generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely. This manual contains all the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a symbol.
CONTENTS GENERATOR SAFETY ........................................................................................................................................................ 4 IMPORTANT SAFETY INFORMATION ...................................................................................................................................... 4 Operator Responsibility .............................................................................................................................................
CONTENTS Safety Precautions ..................................................................................................................................................... 16 MAINTENANCE SCHEDULE ............................................................................................................................................ 17 REFUELING ............................................................................................................................................................
GENERATOR SAFETY IMPORTANT SAFETY INFORMATION This generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most accidents can be prevented if you follow all instructions in this manual and on the generator. The most common hazards are discussed below, along with the best way to protect yourself and others.
GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your THIS servicing dealer for a placement. This generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls.
CONTROLS & FEATURES CYLINDER CRANIUM AIR CLEANER OIL TANK CAP EMPTY OIL GAUGE OIL LEVEL DIPSTICK OIL DRAIN TUBE STARTER MOTOR 7 BATTERY FULL
CONTROLS & FEATURES CONTROLS FUEL SELECTION SWITCH Fuel Selection Switch When using gasoline, turn the switch to "GAS" When using LPG,turn the switch to "LPG" Fuel Valve Lever (When using gasoline) The fuel valve lever is located between the fuel tank and carburetor. The fuel valve lever must be in the ON position for the engine to run. After stopping the engine, turn the fuel valve lever to the OFF position.
CONTROLS & FEATURES FEATURES Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the RUN position). If the engine stops and will not restart, check the engine oil level (see Page 20) before trouble shooting in other areas.
BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it. Know how to quickly shut off the generator in case of an emergency.
OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, please review the GENERATOR SAFETY section and the chapter titled BEFORE OPERATION. For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death.
OPERATION 3. Pull the choke knob to the CLOSED position to start a cold engine. CLOSED Leave the choke knob in the OPEN position to restart a warm engine. CHOKE KNOB 4. Start the engine. Turn the engine switch to the START position, and hold it there until the engine starts. When the engine starts, release the key, allowing the switch to return to the RUN position. If the engine fails to start within 5 seconds, release the key, and wait at least 10 seconds before operating the starter again.
OPERATION 2. Turn the engine switch to the OFF position (when using gasoline). ENGINE SWICH 3-1. Turn off the fuel valve on LPG tank (when using LPG). STOP 3-2. Turn the fuel valve lever to the OFF position(when using gasoline). RUN STAR ON OFF FUEL VALVE LEVER AC OPERATION If an appliance beings to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately.
OPERATION AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or Power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is the appliance or the rated load capacity of the generator has been exceeded.
OPERATION The total power requirements (VA) of all appliances connected must be considered. Appliance and power tool manufacturers usually list rating information near the model number or serial number. STANDBY POWER Connections to a Building’s Electrical System Your generator can supply power to a building’s electrical system.
SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble free operation. It will also help reduce air pollution. To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools.
SERVICING YOUR GENERATOR Read the instructions before you begin, and make sure you have the tools and skills required. To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel related parts. MAINTENANCE SCHEDULE * NOTE: (*) Replace the paper element only. (1) Service more frequently when used industry areas.
SERVICING YOUR GENERATOR OIL GAUGE EMPTY OIL TANK CAP FULL Refuel in a well ventilated area before starting the engine. If the engine has been running, allow it to cool. Refuel carefully to avoid spilling fuel. Do not fill the fuel tank above the upper limit mark (red) on the fuel strainer. Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc.
SERVICING YOUR GENERATOR Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol (gasohol), be sure it’s octane rating is at least as high as that recommended by this. There are two types of ‘‘gasohol’’: one containing ethanol, and the other containing methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasoline containing methanol (methyl or wood alcohol) that does not also contain cosolvents and corrosion inhibitors for methanol.
SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Place the generator on wooden blocks to make space for placing a suitable container. 2. Open the maintenance over to access the oil filler cap. 3. Remove the oil filler cap, oil drain bolt and sealing washer, and drain the oil in to the container. 4. Install a new sealing washer and the oil drain bolt, and tighten the bolt securely. 5.
SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting engine performance and service life. Use 4-stroke automotive detergent oil that meets or exceeds the requirements for API service category SE or later (or equivalent). SAE 10W-30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range. The SAE oil viscosity and service category are on the API label on the oil container.
SERVICING YOUR GENERATOR NOTICE Operating the engine without an air filter, or with a damaged air filter, will allow dirt to enter the engine, causing rapid engine wear. FOAM AIR FILTER CLEANING A dirty foam air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. 1.
SERVICING YOUR GENERATOR 2. Clean the sediment cup in nonflammable solvent, and dry them thoroughly. 3. Install the new O-ring and sediment cup, and tighten the sediment cup securely. 4. Make sure there is no fuel leakage. SPARK PLUG SERVICE Recommended spark plugs: F7TC NOTICE An incorrect spark plug can cause engine damage. If the engine is hot, allow it to cool before servicing the spark plug. 1. Disconnect the spark plug caps, and remove any dirt from around the spark plug area. 2.
SERVICING YOUR GENERATOR NOTICE A loose spark plug can overheat and damage the engine. Over tightening the spark plug can damage the threads in the cylinder head. 7. Attach the spark plug caps. BATTERY SERVICE Your generator’s engine charging system charges the battery while the engine is running. However, if the generator is only used periodically, the battery must be charged monthly to maintain the battery service life.
SERVICING YOUR GENERATOR This symbol on the battery means that this product must not be treated as household waste. NOTE: An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for battery disposal. Battery Charging The battery is rated at 21.0Ah (ampere hours). Charging current should equal 10% of the battery’s ampere hour rating. 1. 2. 3. Connect the battery charger following the manufacturer’s instructions. Charge the battery.
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. Cleaning Wipe the generator with a moist cloth. After the generator has dried, touch up any damaged paint, and coat other areas that may rust with a light film of oil.
STORAGE STORAGE PROCEDURE 1. Drain the fuel tank and carburetor. a. Unscrew the fuel tank cap, remove the fuel filter, and empty the fuel tank into an approved gasoline container. We recommend using a commercially available gasoline hand pump to empty the tank. Do not use an electric pump. Reinstall the fuel filter and the fuel tank cap. b. c. d. e. Pull out the carburetor drain tube end under the fan cover of the engine, and place it in a suitable container. Loosen the carburetor drain screw.
STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark producing electric motor, or where power tools are operated. If possible, avoid storage areas with high humidity, because that promotes rust and corrosion.
TRANSPORTING If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage. Move the fuel valve lever to the OFF position. When using ropes or tied owns traps to secure the generator for transportation, be sure to only use the frame bars as attachment points.
TAKING CARE OF UNEXPECTED PROBLEMS Engine Will Not Start Possible Cause Correction Fuel valve lever OFF. Turn lever ON. Choke OPEN. Move to CLOSED Engine switch OFF. Turn engine switch to ON. Out of fuel. Refuel (p.18). Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline. Drain fuel tank and carburetor (p.27).Refuel with fresh gasoline(p.18). 3. Check engine oil level. Low oil level caused Oil Alert to stop engine. Add oil (p.20).
TAKING CARE OF UNEXPECTED PROBLEMS No Power at the AC Possible cause Correction 1. Check circuit breaker. Circuit breaker left in the OFF position after starting. Switch circuit breaker ON. 2. Check the power tool or appliance at a known good AC power source. Faulty power tool or appliance. Replace or repair power tool or appliance. Stop and restart the engine. 3. Take generator to an authorized THIS servicing dealer, or refer to shop manual. Faulty generator.
TECHNICAL INFORMATION CARBURETOR MODIFICATION FOR HIGH ALTITUDE OPERATION At high altitude, he standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plugs and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
TECHNICAL INFORMATION SPECIFICATIONS Dimensions PG15KVTWB Model Length Width Height Dry mass(weight)* 34.25 Inches 23 Inches 28.5 Inches 474 lbs. *with battery Engine Model Engine Type Displacement Bore & Stroke Cooling System Ignition System Oil Capacity Fuel Tank Capacity Spark Plug Battery DHTLG720E 4-stroke,overheadvalve,2cylinder 713cc 80*71mm Forced air Transistorized magneto ignition With oil filter replacement approximatly 1.
TECHNICAL INFORMATION WIRING DIAGRAM 34
WARRANTY Pulsar Products Inc. Limited 2 Year Warranty: From the date of original purchase, Pulsar Products Inc. warrants to the original purchaser that each portable generator sold, shall be free from defect in material and workmanship for the items and time period set forth below. Pulsar Products Inc., at its discretion, agrees to repair or replace any defective part that upon examination, inspection, and testing by a Pulsar Products Inc.
WARRANTY What this Warranty Does Not Cover: • Normal wear: This warranty excludes normal wear items such as filters, spark plugs, gaskets, O-rings, adapter cord sets, wheels, and starting batteries. • Maintenance: This warranty does not apply to tune-ups or routine maintenance and does not cover any adjustments or repairs not performed by an authorized repair facility.
