Owner manual

iii
Table of Contents
1. INTRODUCTION................................................................................................................................1
1.1 Description .........................................................................................................................1
1.2 DLC Standard Features......................................................................................................2
1.3 Options...............................................................................................................................2
1.4 Accessories........................................................................................................................2
2. SAFETY CONSIDERATIONS ...............................................................................................................3
2.1 General Safety....................................................................................................................3
2.1.1 Explosive Atmosphere Safety .................................................................................... 3
2.1.2 Electrical Safety .......................................................................................................... 3
2.1.3 Mechanical Safety.......................................................................................................3
2.1.4 Hydraulic Safety.......................................................................................................... 3
3. EQUIPMENT INSPECTION .................................................................................................................. 4
4. STORAGE INSTRUCTIONS ................................................................................................................. 4
4.1 Storage Length...................................................................................................................4
4.1.1 Short Term (0 - 12 months)......................................................................................... 4
4.1.2 Long Term (12 months or more).................................................................................4
5. INSTALLATION ................................................................................................................................5
5.1 Location..............................................................................................................................5
5.2 Installation Notes ............................................................................................................... 6
5.3 Electrical Wiring ................................................................................................................. 6
5.3.1 Getting Started............................................................................................................ 7
5.3.2 Finding your way around the Field Wiring Board...................................................... 8
5.4 High Voltage Connections................................................................................................. 9
5.4.1 Supply Power..............................................................................................................9
5.4.2 PULSAR Motor............................................................................................................11
5.4.3 Alarm Relay................................................................................................................. 12
5.5 Low Voltage Input Connections ........................................................................................ 12
5.5.1 Analog Inputs.............................................................................................................. 13
5.5.2 Alarm Input.................................................................................................................. 14
5.5.3 Level Input (Remote Start/Stop).................................................................................14
5.6 Low Voltage Output Connections......................................................................................15
5.6.1 Current Output............................................................................................................16
5.6.2 Alarm Dry Contact Output .......................................................................................... 16
5.6.3 Digital Output..............................................................................................................17
5.7 Tachometer Input (optional) .............................................................................................. 17
5.8 Motor Thermostat...............................................................................................................19
5.9 Serial Communications Input ............................................................................................19
5.10 Fuse Replacement..............................................................................................................21
6. START UP INSTRUCTIONS ................................................................................................................22
6.1 Overview.............................................................................................................................22
6.1.1 User Interface Familiarization.....................................................................................22
6.1.2 Check Wiring and Close Access cover......................................................................24
6.1.3 Confirm Correct Incoming Power...............................................................................25
6.1.4 Confirm Display and Keypad functionality ................................................................ 25
6.1.5 Performing a Factory Re-initialization........................................................................26
6.1.6 Test Pump Motor.........................................................................................................27
6.1.7 Set Time & Date...........................................................................................................28
6.1.8 Flow Calibration (1-point). .......................................................................................... 29
6.1.9 Analog Input Calibration............................................................................................. 30
6.2 Wrapping up....................................................................................................................... 30
7. GENERAL OPERATION ..................................................................................................................... 31
7.1 General Operation Instructions.........................................................................................31
7.1.1 Pump Flow Calibration ...............................................................................................31
7.1.2 Analog Input Signal Calibration .................................................................................35
7.1.3 Reverse Acting Analog Input Signal Calibration ....................................................... 37
7.1.4 Analog Output Signal Calibration ..............................................................................38