Manual

iii
Table of Contents
1. INTRODUCTION..................................................................................................................................... 1
1.1 Description .............................................................................................................................. 1
1.1.1 Standard Features........................................................................................................... 2
2. SAFETY CONSIDERATIONS.................................................................................................................... 3
2.1 General Safety......................................................................................................................... 3
2.2 Explosive Atmosphere Safety ............................................................................................... 3
2.3 Electrical Safety...................................................................................................................... 3
2.4 Mechanical Safety................................................................................................................... 3
2.5 Hydraulic Safety...................................................................................................................... 3
3. EQUIPMENT INSPECTION....................................................................................................................... 4
4. STORAGE INSTRUCTIONS...................................................................................................................... 4
4.1 Short Term (0 - 12 months).................................................................................................... 4
4.2 Long Term (12 months or more) ........................................................................................... 4
5. INSTALLATION...................................................................................................................................... 5
5.1 Location................................................................................................................................... 5
5.2 Installation Notes.................................................................................................................... 6
5.2.1 Electrical Wiring .............................................................................................................. 6
5.3 Getting Started........................................................................................................................ 7
5.3.1 Finding your way around the DLC-XP and DLC-RC Field Wiring Boards................. 8
5.4 Control Connections .............................................................................................................. 9
5.4.1 Control.............................................................................................................................. 9
5.5 High Voltage Connections..................................................................................................... 10
5.5.1 Supply Power................................................................................................................... 11
5.5.2 PULSAR Motor Starter Relay (DLC-RC)........................................................................ 11
5.5.3 Alarm Relay (DLC-RC) .................................................................................................... 12
5.6 Low Voltage Input Connections............................................................................................ 12
5.6.1 Analog Input (DLC-RC)................................................................................................... 13
5.6.2 Leak Detection Input (DLC-RC)...................................................................................... 13
5.6.3 Drum Level Input (DLC-RC)............................................................................................ 13
5.6.4 Second Analog Input (DLC-RC)..................................................................................... 13
5.7 Low Voltage Output Connections......................................................................................... 14
5.7.1 Analog Output (DLC-RC)................................................................................................ 14
5.7.2 Alarm and Motor Status Outputs (DLC-RC) ................................................................. 15
5.8 Fuse Replacement.................................................................................................................. 16
6. START UP INSTRUCTIONS..................................................................................................................... 17
6.1 Overview.................................................................................................................................. 17
6.1.1 User Interface Familiarization........................................................................................ 18
6.1.2 Check Wiring and Close Covers.................................................................................... 19
6.1.3 Confirm Correct Incoming Power.................................................................................. 20
6.1.4 Confirm the display and keypad are functioning properly......................................... 20
6.1.5 Performing a Factory Re-initialization. ......................................................................... 21
6.1.6 Start-up Factory Re-initialization:.................................................................................. 21
6.1.7 Menu Factory Re-Initialization:...................................................................................... 22
6.1.8 Test Pump Motor............................................................................................................. 22
6.1.9 Confirm Proper DLC-XP Operation. .............................................................................. 23
6.1.10 Set Time and Date........................................................................................................... 23
6.1.11 Calibration (1-point)........................................................................................................ 24