Manual
iii
Table of Contents
INSTALLATION, OPERATION & MAINTENANCE MANUAL ................................................................................. I
MPC™ FACTORY SERVICE POLICY ..................................................................................................... I
TABLE OF CONTENTS .................................................................................................................................. III
FOR THE REMAINDER OF THIS BULLETIN, THE FOLLOWING CONVENTIONS ARE IN EFFECT. ...............................V
1. INTRODUCTION ...................................................................................................................................... 1
2. FORWARD ............................................................................................................................................. 1
3. DESCRIPTION ........................................................................................................................................ 1
3.1 MPC Standard Features ........................................................................................................ 2
3.2 Options ................................................................................................................................... 3
4. SAFETY CONSIDERATIONS ..................................................................................................................... 3
4.1 General Safety ....................................................................................................................... 3
4.2 Electrical Safety ..................................................................................................................... 3
4.3 Fire Safety .............................................................................................................................. 3
4.4 Mechanical Safety ................................................................................................................. 4
4.5 Hydraulic Safety .................................................................................................................... 4
4.6 Liability Exclusion ................................................................................................................. 4
5. PUMP SUITABILITY TO SITE OF INSTALLATION ......................................................................................... 5
6. TRANSPORT AND STORAGE .................................................................................................................... 6
6.1 Consignment receipt and unpackaging .............................................................................. 6
6.2 Handling ................................................................................................................................. 6
6.3 Lifting ...................................................................................................................................... 6
6.4 Recycling and end of product life ........................................................................................ 6
7. STORAGE INSTRUCTIONS ....................................................................................................................... 8
7.1 Short Term (0 - 12 months) ................................................................................................... 8
7.2 Long Term (12 months or more) .......................................................................................... 8
8. INSTALLATION AND WIRING .................................................................................................................... 9
8.1 Location .................................................................................................................................. 9
8.2 Installation Notes ................................................................................................................... 10
8.3 Installation guidelines for EMC compliance ....................................................................... 10
8.3.1 The cover must be installed properly. ......................................................................... 10
8.3.2 Shielded cables used for analog inputs and outputs ................................................ 10
8.3.3 Proper Earth grounding ................................................................................................ 10
8.3.4 Ensure Power mains are properly filtered for isolation from line transients, ......... 10
8.3.5 Lightning strikes or other electrical noise sources. .................................................. 10
8.4 Electrical Wiring .................................................................................................................... 11
8.4.5 Analog input signals, so the MPC can accept a process input signal. .................... 11
8.4.6 Power Wiring Information ............................................................................................. 14
8.4.7 Power Wiring Diagram .................................................................................................. 15
8.4.8 Control Input/Output Signal Wiring ............................................................................. 18
8.5 Check Wiring and Close Access Cover .............................................................................. 20
8.6 Confirm Correct Incoming Power ........................................................................................ 20
9. START UP AND OPERATION .................................................................................................................... 22
9.1 Overview ................................................................................................................................. 22
9.2 Keypad/Lamp Operation ....................................................................................................... 23
9.3 Confirm Display and Keypad Functionality ........................................................................ 23
9.4 Flow Display ........................................................................................................................... 24
9.5 Wrapping up ........................................................................................................................... 24
10. INPUT/OUTPUT SETUP .................................................................................................................. 26
10.1 Analog Input Setup ................................................................................................................ 26