Owner's manual

iii
Table of Contents
1.
INTRODUCTION..................................................................................................................................... 1
1.1
Description .............................................................................................................................. 1
1.2
MPC VECTOR Standard Features ......................................................................................... 2
2.
SAFETY CONSIDERATIONS.................................................................................................................... 3
2.1
General Safety......................................................................................................................... 3
2.2
Electrical Safety ...................................................................................................................... 3
2.3
Mechanical Safety................................................................................................................... 3
2.4
Hydraulic Safety...................................................................................................................... 3
3.
EQUIPMENT INSPECTION....................................................................................................................... 4
4.
STORAGE INSTRUCTIONS...................................................................................................................... 4
4.1
Short Term (0 - 12 months) .................................................................................................... 4
4.2
Long Term (12 months or more) ........................................................................................... 4
5.
INSTALLATION AND WIRING .................................................................................................................. 5
5.1
Location ................................................................................................................................... 5
5.2
Installation Notes.................................................................................................................... 6
5.3
Electrical Wiring...................................................................................................................... 6
5.3.1
Controller Layout ................................................................................................................ 6
5.3.2
Power Wiring Information .................................................................................................. 8
5.3.3
Power Wiring Diagram ....................................................................................................... 9
5.3.4
Input/Output Signal Wiring ................................................................................................ 10
5.4
Check Wiring and Close Access Cover................................................................................ 11
5.5
Confirm Correct Incoming Power ......................................................................................... 11
6.
START UP AND OPERATION .................................................................................................................. 12
6.1
Overview.................................................................................................................................. 12
6.2
Critical Parameters ................................................................................................................. 12
6.3
Keypad/Lamp Operation ........................................................................................................ 13
6.4
Confirm Display and Keypad Functionality ......................................................................... 13
6.5
Motor Parameter Setup .......................................................................................................... 14
6.6
Setting Max Flow and Max Speed ......................................................................................... 14
6.7
Flow Display............................................................................................................................ 16
6.8
Wrapping up............................................................................................................................ 16
6.9
Factory Re-Initialization ......................................................................................................... 17
7.
INPUT/OUTPUT SETUP.......................................................................................................................... 18
7.1
Analog Input Setup................................................................................................................. 18
7.1.1
Analog Input 1 – Setpoint .................................................................................................. 18
7.1.2
Analog Input 2 – Flowmeter Feedback ............................................................................. 18
7.2
Digital Input Setup .................................................................................................................. 18
7.2.1
Multi-purpose Digital Inputs .............................................................................................. 18
7.3
Analog Output Setup.............................................................................................................. 19
7.4
Digital Output Setup ............................................................................................................... 19
8.
CALIBRATIONS..................................................................................................................................... 20
8.1
Pump Flow Calibration........................................................................................................... 20
8.1.1
WET Flow Calibration ......................................................................................................... 20
8.1.2
DRY Flow Calibration ......................................................................................................... 22
8.2
Analog Input Calibration ........................................................................................................ 24