Installation Operation Maintenance Instruction Bulletin #: IOM-NMG-0804 – Rev F i
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Pulsafeeder Factory Service Policy Should you experience a problem with your Eclipse Standard/Eclipse Hypo Series pump, first consult the troubleshooting guide in this installation, operation and maintenance manual. If the problem is not covered or cannot be solved, please contact your local Pulsafeeder Distributor or our Technical Services Department for further assistance. Trained technicians are available to diagnose your problem and arrange a solution.
Conventions: The following Conventions are used in this document. A WARNING DEFINES A CONDITION THAT COULD CAUSE DAMAGE TO BOTH THE EQUIPMENT AND THE PERSONNEL OPERATING IT. PAY CLOSE ATTENTION TO ANY WARNING. Notes are general information meant to make operating the equipment easier.
Table of Contents 1. INTRODUCTION ..................................................................................................................................... 1 1.1 General Description ................................................................................................................ 1 2. EQUIPMENT INSPECTION AND STORAGE ................................................................................................ 2 3. INSTALLATION ....................................................
23. PARTS DIAGRAM AND LIST, ECLIPSE HYPO 25 ...................................................................................... 91 24. PARTS DIAGRAM AND LIST, ECLIPSE HYPO 75 ...................................................................................... 95 25. PARTS DIAGRAM AND LIST, ECLIPSE HYPO 125 .................................................................................... 100 26. DIMENSIONAL DRAWINGS .....................................................................................
1. Introduction 1.1 General Description Pulsafeeder’s Eclipse Standard/Eclipse Hypo Series pumps safely handle hazardous, highly corrosive, explosive or toxic chemicals. Eclipse Hypo Series pumps were designed specifically for installation into Sodium Hypochlorite applications. The Eclipse Standard/Eclipse Hypo Series pumps provide safe, leak-free service because the magnetic coupling eliminates the need for traditional sealing methods, such as mechanical seals or packing.
2. Equipment Inspection and Storage Check all equipment for completeness and accuracy against the order and for any evidence of shipping damage. Shortages or damage should be reported immediately to the freight carrier and to your Pulsafeeder representative. If the pump is not going to be installed immediately, the following steps should be taken: Leave pump in original shipping carton. Store indoors in a dry ambient atmosphere. Avoid temperature variations. Leave all shipping plugs in place.
3. Installation Pump installation site should provide easy access for routine maintenance and protect the pump from environmental elements and from leaks or drips from nearby process equipment. See Figure 2 for typical installation diagram. o Bolt the pump motor down firmly to mounting surface. Provide for air movement and circulation over electric motor to enhance proper cooling.
o Do not force, bend, or spring either suction or discharge piping when mating up to the pump. Use supports or hangers at intervals as required in an effort to compensate for piping strain due to vector forces and bending forces. When necessary, install thermal expansion joints or accessories so minimal piping strain is placed upon the pump. o Check all bolts and nuts for tightness. Correct any conditions that could cause destructive vibration or leakage.
4. Equipment Setup and Operation Prior to operation, make sure all suction piping is air tight and clean. Check that electrical service to motor agrees with nameplate ratings. Jog the motor to check rotation and for signs of binding. To check rotation, observe the motor fan. Rewire motor if necessary. As noted in Section 3, Installation, Eclipse Standard/Eclipse Hypo Series pumps are bi-directional, the direction of flow is determined by the direction of motor rotation.
5. Maintenance Overview The timing for maintenance of the pump is established primarily on past performance. Each installation is different. Therefore, regular inspections, and detailed maintenance records of past performance can be invaluable for determining future preventative maintenance intervals. For motor maintenance instructions consult the motor manufacturer. BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP DISASSEMBLY, BE SURE TO FLUSH AND DRAIN PUMP THOROUGHLY WITH A NEUTRALIZING FLUID.
5.1 Recommended Spares KOPKits – The basic Eclipse Standard/Eclipse Hypo Series KOPKit consists of the following parts, which are recommended as typical spare parts. The KOPKit provides an easy means to keep the right parts for your Eclipse Standard/Eclipse Hypo Series pump close at hand.
5.3 KOPKit Maintenance, All Models All Eclipse Standard/Eclipse Hypo gear pumps are designed for easy access to the regularly serviced internal components. These components are part of the KOPKit described in Section 5.1. The KOPKit for an Eclipse Standard/Eclipse Hypo pump can be installed without removing the pump from service. The pump can be disassembled in the horizontal position while still connected to the process lines. Special precautions must be taken to ensure the pump is safe to work on.
6. Disassembly/Assembly, Eclipse Standard/Eclipse Hypo 02 BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP DISASSEMBLY, BE SURE TO RELIEVE PRESSURE FROM THE PIPING SYSTEM AND, WHERE HAZARDOUS PROCESS MATERIALS ARE INVOLVED, RENDER THE PUMP SAFE TO PERSONNEL AND THE ENVIRONMENT BY CLEANING AND CHEMICALLY NEUTRALIZING AS APPROPRIATE. WEAR PROTECTIVE CLOTHING AND EQUIPMENT AS APPROPRIATE. 6.1 Disassembly Close all suction and discharge valves. Disconnect power source to motor.
3. Remove the six bolts and flat washers (items 3, 4) and remove front cover (item 5) as shown. Figure 5 4. Remove bearings (item 10), gear/shaft assemblies (items 12, 13) and housing liner (item11) as shown. These parts, along with the three o-rings make up a standard Eclipse Standard/Eclipse Hypo Series KOPKit. Check parts for wear and replace with a KOPKit as required.
5. Remove the two remaining bolts (item 7) to detach the center housing (item 14). 6. Remove all o-rings from the center housing and front cover. There are two in the center housing (items 6 and 15) and one in the front cover (item 9) as shown. Figure 7 7. Remove the eight mounting bolts and washers (items 16, 17) holding the adapter plate (item 18) to the motor spool (item 20) and detach the adapter plate. 8.
9. Remove drive magnet assembly (item 24) from the motor by loosening the setscrew (item 26) in the magnet hub and slide off the motor shaft. Retain the key from the motor shaft. 10. If required, the magnet hub (item 25) can be separated from the drive magnet (item 24) by removing the four screws (item 27) and detaching. Figure 9 6.2 Inspection Refer to Section 9, Inspection and Wear Limits, for details.
6.3 Assembly 1. Place motor spool (item 20) flat on work surface. Align “molded-in” flats on the spool adapter plate (item 18) with any two of the motor mounting bolt holes on the motor spool as shown. 2. Set in place and install eight mounting bolts and washers (items 16, 17). Tighten these bolts to the torque specified in Section 12. Always tighten fasteners in a progressive “crisscross” pattern. 3.
6. Install o-rings (items 6, 15) into grooves on both sides of the center housing. Some o-ring lubricant may help keep the o-rings in place during assembly. Be sure both o-rings are fully seated into housing grooves. Figure 11 7. Place the center housing (item 14) with o-rings installed onto the spool adapter plate (open bore facing out), aligning the flat sides on the center housing to the flat sides on the spool adapter plate as shown.
9. Insert a bearing (item 10) into the center housing (item 14) and slide to the bottom of the housing. Bearings are symmetrical and orientation does not matter. 10. Install the housing liner (item 11) and slide until it seats against the first bearing. Install the idler gear (item 12) into the top hole in bearing until the gear seats against the first bearing. 11. Install the drive gear (item 13), splined-end first, into the assembly until it bottoms out against the bearing.
14. Install front cover with spacer o-ring using the six bolts and washers. Tighten these bolts to the torque specified in Section 12. Always tighten fasteners in a progressive “crisscross” pattern. Figure 15 15. For IEC frame motors only, if it was removed, install the motor adaptor plate (item 31) onto the motor face using the four bolts and washers (items 29 and 30). Always tighten fasteners in a progressive “crisscross” pattern.
16. Secure the magnet hub (item 25) to the drive magnet (item 24) using the four screws (item 27). Always tighten fasteners in a progressive “crisscross” pattern.
17. Align the keyway, and slide the drive magnet onto the motor shaft until the end of the motor shaft aligns with faces of the drive magnet motor hub as shown below. Secure with the setscrew (item 26). Application of a noseize compound on the shaft and key will make future maintenance easier. 18. Complete assembly by replacing the assembled pump onto the motor, using care not to allow fingers to get pinched when the magnets attract.
7. Disassembly/Assembly, Eclipse Standard/Eclipse Hypo 05/12 BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP DISASSEMBLY, BE SURE TO RELIEVE PRESSURE FROM THE PIPING SYSTEM AND, WHERE HAZARDOUS PROCESS MATERIALS ARE INVOLVED, RENDER THE PUMP SAFE TO PERSONNEL AND THE ENVIRONMENT BY CLEANING AND CHEMICALLY NEUTRALIZING AS APPROPRIATE. WEAR PROTECTIVE CLOTHING AND EQUIPMENT AS APPROPRIATE. 7.1 Disassembly Close all suction and discharge valves. Disconnect power source to motor.
3. Remove the six bolts and washers (items 3, 4), remove front cover (item 5) and nut plates (item 28) as shown. Figure 20 4. Remove bearings (item 10), gear/shaft assemblies (items 12, 13) and housing liner (item 11) as shown. These parts, along with the four o-rings make up a standard Eclipse Standard/Eclipse Hypo Series KOPKit. Check parts for wear and replace with a KOPKit as required.
5. Remove the eight mounting bolts and washers (items 16, 17) holding the center housing (item 14) to the motor spool (item 20). Remove the center housing and retaining plates (item 32). 6. Remove all o-rings from the center housing and front cover. There are two o-rings in the center housing (items 6, 15) and one in the front cover (item 9) as shown. Figure 22 7. Remove driven magnet assembly (item 21) and containment can (item 19) from the motor spool (item 20) as shown.
8. Remove drive magnet assembly from the motor by loosening the setscrew (item 26) in the magnet hub (item 25) and slide off the motor shaft. Retain the key from the motor shaft. 9. If required, the magnet hub (item 25) can be separated from the drive magnet (item 24) by removing the four screws (item 27) and detaching. Figure 24 7.2 Inspection Refer to Section 9, Inspection and Wear Limits, for details.
7.3 Assembly 1. Place motor spool (item 20) flat on work surface. 2. Insert the containment can (item 19) and driven magnet (item 21) into the motor spool as shown. The driven magnet is symmetrical and orientation does not matter. Figure 25 3. Inspect all o-rings to be sure there is no damage such as pinching prior to assembly.
4. Install o-rings (items 6, 15) into each side of the center housing (item 14) as shown. Some o-ring lubricant may help keep the o-rings in place during assembly. Be sure both o-rings are fully seated into housing grooves. 5. Place the center housing, with o-rings, onto the motor spool, aligning the port connections between any set of motor spool bolt holes as shown. Add the retaining plates (item 32). Secure with eight bolts and washers (items 16, 17).
8. Insert the second bearing (item 10) into the housing bore until it rests against the housing liner. Bearings are symmetrical and orientation does not matter. Figure 28 9. Install the spacer o-ring (item 9) into the front cover (item 5) as shown. Some o-ring lubricant may help keep the o-rings in place during assembly.
10. Place the front cover (item 5) with o-ring onto the assembled pump. Secure the front cover using the six bolts and washers (items 3, 4) and two nut plates (item 28) as shown. The flat side of the nut plates mate against the back of the center housing flange. Tighten these bolts to the torque specified in Section 12. Always tighten fasteners in a progressive “crisscross” pattern. Figure 30 11.
12. Secure the magnet hub (item 25) to the drive magnet (item 24) using the four screws (item 27). Always tighten fasteners in a progressive “crisscross” pattern.
13. Align the keyway, and slide the drive magnet onto the motor shaft until the end of the motor shaft aligns with faces of the drive magnet motor hub as shown below. Secure with the setscrew (item 26). Application of a noseize compound on the shaft and key will make future maintenance easier. 14. Complete assembly by replacing the assembled pump onto the motor, using care not to allow fingers to get pinched when the magnets attract.
8. Disassembly/Assembly, Eclipse Standard/Eclipse Hypo 25/75/125 BEFORE PERFORMING ANY MAINTENANCE REQUIRING PUMP DISASSEMBLY, BE SURE TO RELIEVE PRESSURE FROM THE PIPING SYSTEM AND, WHERE HAZARDOUS PROCESS MATERIALS ARE INVOLVED, RENDER THE PUMP SAFE TO PERSONNEL AND THE ENVIRONMENT BY CLEANING AND CHEMICALLY NEUTRALIZING AS APPROPRIATE. WEAR PROTECTIVE CLOTHING AND EQUIPMENT AS APPROPRIATE. 8.1 Disassembly Close all suction and discharge valves. Disconnect power source to motor.
Figure 35 5. Remove bearings (item 10), gear/shaft assemblies (items 12, 13) and housing liner (item 11) as shown. These parts, along with the four o-rings make up a standard Eclipse Standard/Eclipse Hypo Series KOPKit. Check parts for wear and replace with a KOPKit as required. Figure 36 6. Remove the eight mounting bolts and washers (items 16, 17) holding the center housing (item 14) to the motor spool (item 20). Detach the center housing and retaining plates (item 35). 7.
Figure 37 8. Remove driven magnet assembly (item 21) and containment can (item 19) from the motor spool (item 20) as shown. Figure 38 9. Remove drive magnet assembly from the motor by loosening the setscrew (item 26) in the magnet hub (item 25) and slide off the motor shaft. Retain the key from the motor shaft. 10. If required, the magnet hub (item 25) can be separated from the drive magnet (item 24) by removing the four screws (item 27) and detaching.
Figure 39 8.2 Inspection Refer to Section 9, Inspection and Wear Limits, for details.
8.3 Assembly 1. Place motor spool flat on work surface. 2. Insert containment can (item 19) and driven magnet (item 21) into motor spool (item 20) as shown. The driven magnet is symmetrical and orientation does not matter. Figure 40 3. Inspect all o-rings to be sure there is no damage such as pinching prior to assembly.
4. Install o-ring (item 15) into the back side of the center housing (item 14) as shown. Some o-ring lubricant may help keep the o-rings in place during assembly. Be sure the o-ring is fully seated into housing groove. Figure 42 5. Place the center housing (item 14) onto the motor spool, aligning the port connections with the pump baseplate as shown. Place the two retaining plates (item 35) onto the center housing and secure with eight bolts and washers (items 16, 17).
8. Insert the second bearing into the housing bore until it rests against the housing liner. Bearings are symmetrical and orientation does not matter. Figure 43 9. Install the two o-rings (items 6, 9) into the front cover (item 5) as shown. Some o-ring lubricant may help keep the o-rings in place during assembly.
10. Place the front cover (item 5) with o-ring onto the assembled pump. Secure the front cover using the six bolts and washers (items 3, 4) and two nut plates (item 28) as shown. The flat side of the nut plates mates against the back of the center housing flange. Tighten bolts to the torque specified in Section 12. Always tighten fasteners in a progressive “crisscross” pattern. Figure 44 11.
12. If it was removed, install the motor adaptor plate (item 18) onto the motor face using the four bolts and washers (items 29 and 30). Always tighten fasteners in a progressive “crisscross” pattern. NOTE: E125 May use (2) Adaptor Plates, ref #18. Figure 45 13. Secure the magnet hub (item 25) to the drive magnet (item 24) using the four screws (item 27). Always tighten fasteners in a progressive “crisscross” pattern.
14. Align the keyway, and slide the drive magnet onto the motor shaft until the end of the motor shaft aligns with faces of the drive magnet motor hub as shown below. Secure with the setscrew (item 26). Application of a noseize compound on the shaft and key will make future maintenance easier. 15. Complete assembly by replacing the assembled pump onto the motor, using care not to allow fingers to get pinched when the magnets attract.
9. Inspection and Wear Limits Inspect internal pump components as follows: 9.1.1 Bearings Inspect bearing bores (2) and end surfaces for wear and scoring. If wear or scoring is present on the end surface of the bearing, the bearing can be flipped to expose the undamaged face to the gear side. Bearing should be replaced when both ends show wear and/or scoring, or when the bores have reached the replacement limit (see chart). 9.1.
9.1.6 Part Bearings Service and Replacement Limits Pump Model Serviceable Limit Replacement Limit ID 0.293” Length 0.499” 0.0025 bore wear end wear – flip over 0.005 bore wear both ends worn ID 0.439” 0.003 bore wear end wear – flip over 0.006 bore wear both ends worn ID 0.627” 0.004 bore wear end wear – flip over 0.008 bore wear both ends worn E75/EH75 E125/EH125 ID 1.002” 0.005 bore wear end wear – flip over 0.010 bore wear both ends worn E02/EH02 OD 0.2916” E05/EH05 E12/EH12 OD 0.
10. Troubleshooting Chart Symptom Probable Cause No Liquid Delivered Pump not primed. Motor Incorrectly wired. Air leak in suction. Rotation direction incorrect. Suction and/or discharge valves closed. Suction lift too high. Magnetic coupling decoupled. Low Liquid Delivery Low Discharge Pressure Remedy Prime pump. Ensure suction piping and any strainers are clean and clear of any obstructions. Check wiring diagram. Locate and repair leak. Reverse motor wiring. Open valves.
11. Specifications 11.
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Maximum Sound Levels Pump Size Eclipse Standard/Eclipse Hypo 02 Eclipse Standard/Eclipse Hypo 05 Eclipse Standard/Eclipse Hypo 12 Eclipse Standard/Eclipse Hypo 25 Eclipse Standard/Eclipse Hypo 75 Eclipse Standard/Eclipse Hypo 125 Sound Level (dB) 80 81 82 83 85 95 Maximum Flange Loads Pump Size Flange Loads lb (N) Eclipse Standard/Eclipse Hypo 02 25 (111) Eclipse Standard/Eclipse Hypo 05 25 (111) Eclipse Standard/Eclipse Hypo 12 25 (111) Eclipse Standard/Eclipse Hypo 25 30 (133) Eclipse Standard/Eclipse H
Pump Size Eclipse Standard/Eclipse Hypo 02 Bolt Position Eclipse Standard/Eclipse Hypo 25 Recommended Torque in-lbs N-m Front Cover / Housing 10 - 32 15 1.7 Housing Adaptor -to- Spool Spool -to- Motor Adaptor or Motor 1/4 - 20 48 .4 3/8 - 16 72 8.1 3/8 - 16 72 8.1 63 B14 M5 - 0.80 24 2.7 80 B14 M6 - 1.00 48 5.4 Front Cover 1/4 - 20 60 6.8 Housing -to- Spool Spool -to- Motor Adaptor or Motor 1/4 - 20 60 6.8 3/8 - 16 72 8.1 56C 3/8 - 16 72 8.
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Eclipse Standard Pump Series Size 02 Consolidated Bill of Material – Eclipse Standard Position 1,2,3,4 - Base Pump Material/Ports (* Denotes recommended spares) E02 Common Parts E B Description Screw Washer Screw Cover, Front Name Plate Can, Containment Driven Magnet Assembly Drive Magnet Adapter, Spool Adapter, Can Bolt Washer Plug, Drain Tape for Name Plate Housing, Center FNPT Housing, Center FBSPT Item 3 4 7 5 1 19 21 24 20 18 16 17 -14 Position 4 Base Pump Material and Port Connection ETFE (E) or
Position 7 - NEMA C-Face and IEC B34 Metric Frame Magnetic Coupling Arrangement 56C NEMA frame components F Coupling Hub Set Screw Bolt Washer Screw Item 25 26 22 23 27 Part Number: NG940002-STL W771004-031 W770425-188 NG990019-188 W770021-188 E02XXXF Material Steel Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 4 4 4 Coupling Hub Set Screw Adapter, Motor Bolt Washer Bolt Washer Screw Item 25A 26A 31 29 30 22 23 27 Part Number: NG940004-STL NP991004-017 NG110005-PET NP990418-188 NP99
KOPKits Kit # E02XLx-LTE or E02XBx-LTE V E K LTE Kit Reference: Bearing Not Included E02Xx(x) – O-Ring Material Code Example: E02XBE-LTE Kit # E02Xxx-STD L B V E K Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover O-ring Cover O-ring Cover Item 11 13 12 6 6 6 Part Number: NG220002-FTE NG010014-FTE NG010013-FTE NG440029-VTA W078452-N0R NG440029-KLZ Material ETFE ETFE / ALA ETFE / ALA Viton A EPDM Kalrez Qty 1 1 1 1 1 1 Description Liner, Housing Gear Assembly, Drive Gear
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Eclipse Standard Pump Series Size 05 Consolidated Bill of Material – Eclipse Standard Position 1,2,3,4 - Base Pump Material/Ports (* Denotes recommended spares) E05 Common Parts E B Description Bolt Washer Plate, Nut Cover, Front Plate, Reinforcement Bolt Washer Name Plate Drive Screw Can, Containment Driven Magnet Assembly Drive Magnet Adapter, Spool Plug, Drain Housing, Center FNPT Housing, Center FBSPT (B) Item 3 4 28 5 32 16 17 1 2 19 21 24 20 34 14 Position 4 Base Pump Material and Port Connection
Position 7 - NEMA C-Face and IEC B34 Metric Frame Magnetic Coupling Arrangement 56C NEMA frame components Coupling Hub Set Screw F Bolt Washer Screw Motor Mount Kit # Item 25 26 22 23 27 Part Number: NG940002-STL W771004-031 W770425-188 NG990019-188 W770021-188 E05XXXF Material Steel Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 4 4 4 143TC - 182C NEMA frame components Coupling Hub Set Screw O Bolt Washer Screw Motor Mount Kit # Item 25 26 22 23 27 Part Number: NG940003-STL W771004-03
OPTIONS Position 9 A (FLUSH OPTION) (only part number affecting options shown here) Description Item Part Number: Front cover with bearing flush 5 NG020005-FTE Drain plug for cover 34 NG990014-FTE NG440012-VTA Drain plug o-ring (match o-ring material selected for the 33 W059100-N0R pump) NG440012-KLZ Material ETFE ETFE Viton A EPDM Kalrez Qty 1 1 1 KOPKits Kit # E05XLx-LTE or E05XBx-LTE Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover O-ring Cover O-ring Cover Item 11
Kit # E05Xxx-PRO L B V E K Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler Bolt Washer Plate, Nut Bearing Bearing O-ring Cover O-ring Compression O-ring Cover O-ring Compression O-ring Cover O-ring Compression Item 11 13 12 3 4 28 10 10 6 9 33 9 9 9 PRO Kit Reference: E05X(x)x - Bearing Material Code E05Xx(x) – O-Ring Material Code Example: E05XLV-PRO 57 Part Number: NG220003-FTE NG010016-FTE NG010015-FTE W770403-188 NG990018-188 NG990009-188 NG080002-CBN NG080002-SIC NG440137-VT
16.
Eclipse Standard Pump Series Size 12 Consolidated Bill of Material – Eclipse Standard Position 1,2,3,4 - Base Pump Material/Ports (* Denotes recommended spares) E12 Common Parts E B Description Bolt Washer Plate, Nut Cover, Front Plate, Reinforcement Bolt Washer Name Plate Drive Screw Can, Containment Driven Magnet Assembly Drive Magnet Adapter, Spool Plug, Drain Housing, Center FNPT Housing, Center BSPT, ISO 7-1 Item 3 4 28 5 32 16 17 1 2 19 21 24 20 34 14 14A Position 4 Base Pump Material and Port Co
Position 7 - NEMA C-Face and IEC B34 Metric Frame Magnetic Coupling Arrangement 56C NEMA frame components Coupling Hub Set Screw F Bolt Washer Screw Motor Mount Kit # Item Part Number: 25 NG940002-STL 26 W771004-031 22 W770425-188 23 NG990019-188 27 W770021-188 E12XXXF Material Steel Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 4 4 4 143TC - 182C NEMA frame components Coupling Hub Set Screw O Bolt Washer Screw Motor Mount Kit # Item Part Number: 25 NG940003-STL 26 W771004-031 22 W77042
OPTIONS Position 9 A (FLUSH OPTION) (only part number affecting options shown here) Description Item Front cover with bearing flush 5 (match material selected for cover) Drain plug for cover 34 Drain plug o-ring (match o-ring material selected for the pump) 33 Part Number: NG020005-FTE NG020005-PPL NG990014-FTE NG440012-VTA W059100-N0R NG440012-KLZ Material ETFE Polypropylene ETFE Viton A EPDM Kalrez Qty 1 1 1 KOPKits Kit # E12XLx-LTE or E12XBx-LTE Description Liner, Housing Gear Assembly, Drive Gea
Kit # E12Xxx-PRO L B V E K Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler Bolt Washer Plate, Nut Bearing Bearing O-ring Cover O-ring Compression O-ring Cover O-ring Compression O-ring Cover O-ring Compression Item 11 13 12 3 4 28 10 10 6 9 6 9 6 9 Part Number: NG220006-FTE NG010022-FTE NG010021-FTE W770403-188 NG990018-188 NG990009-188 NG080002-CBN NG080002-SIC NG440137-VTA NG440129-VTA NG440137-N0R NG440137-N0R NG440137-KLZ NG440129-KLZ Material ETFE ETFE / ALA ETFE / ALA Stainl
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Eclipse Standard Pump Series Size 25 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material and Port Connection Position 1,2,3,4 - Base Pump Material/Ports (* Denotes recommended spares) E25 Description Bolt Washer Plate, Nut Cover, Front Plate, Reinforcement Bolt Washer Kit, Flange Gaskets / O-rings …….O-ring Gasket …….O-ring Gasket Common Parts …….
Position 6 - O-ring Material Selection V E K Description O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * Item 15 6 36 9 15 6 36 9 15 6 36 9 Part Number: NG440158-VTA NG440147-VTA NG440012-VTA NG440138-VTA NG440158-N0R NG440147-N0R W059100-N0R NG440138-N0R NG440158-KLZ NG440147-KLZ NG440012-KLZ NG440138-KLZ Ma
80 IEC B34 frame components Coupling Hub 80 Adaptor, Motor Set Screw Bolt K Washer Bolt Washer Screw Motor Mount Kit # Item 25A 26A 26A 29A 30A 22 23 27 Part Number: NG940005-STL NG110020-ALU NP991004-001 NP999121-188 NP991017-188 W770426-188 NG990019-188 W770021-188 E25XXXK Material Steel Aluminum Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 1 4 4 4 4 4 90 IEC B34 frame components Coupling Hub 90 Adaptor Set Screw Bolt L Washer Bolt Washer Screw Motor M
Kit # E25Xxx-STD L B V E K Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler Bearing Bearing O-ring Cover O-ring Compression O-ring Cover O-ring Compression O-ring Cover O-ring Compression Item 11 13 12 10 10 6 9 6 9 6 9 Part Number: NG220004-FTE NG010018-FTE NG010017-FTE NG080003-CBN NG080003-SIC NG440147-VTA NG440138-VTA NG440147-N0R NG440138-N0R NG440147-KLZ NG440138-KLZ Material ETFE ETFE / ALA ETFE / ALA Carbon -92 Silicon Carbide Viton A Viton A EPDM EPDM Kalrez Kalrez Qty 1 1
18.
Eclipse Standard Series Size 75 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material and Port Connection Position 1,2,3,4 - Base Pump Material/Ports ETFE (F) (* Denotes recommended spares) E75 Description Bolt Washer Plate, Nut Cover, Front Plate, Reinforcement Bolt Washer KIT, Flange Gaskets / O-rings …….O-ring Gasket …….O-ring Gasket Common Parts …….
Position 6 - O-ring Material Selection V E K Description O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * Item 15 6 36 9 15 6 36 9 15 6 36 9 Part Number: NG440163-VTA NG440155-VTA NG440012-VTA NG440152-VTA NG440163-N0R NG440155-N0R W059100-N0R NG440152-N0R NG440163-KLZ NG440155-KLZ NG440012-KLZ NG440152-KLZ Ma
182TC - 184TC NEMA frame components Coupling Hub Set Screw Bolt Washer R Bolt Washer Adapter, Motor Screw Motor Mount Kit # Item Part Number: 25 NG940007-STL 26 W771004-046 29 W770438-188 30 W771035-188 22 W770428-188 23 NG990019-188 18 NG110008-PET 27 W770021-188 E75XXXR Material Steel Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Polyester Stainless Steel Qty 1 1 4 4 4 4 1 4 213TC - 215TC NEMA frame components Coupling Hub Set Screw Adapter, Motor Mate, Motor Adaptor W Bolt (mo
132 IEC B14/B34 frame components Coupling Hub Set Screw Bolt Washer V Bolt – spool Adaptor, 132 Motor Washer – spool Screw Motor Mount Kit # OPTIONS Position 9 A (FLUSH OPTION) Item Part Number: 25B NG940014-STL 26B NP992570-188 29B W770547-STL 30B NP991018-188 22 W770428-188 18 NG110022-ALU 23 NG990019-188 27 W770021-188 E75XXXV (only part number affecting options shown here) Description Item Front cover with bearing flush 5 (match selected pump material) Drain plug for cover 37 Drain plug o-ring (matc
Kit # E75Xxx-PRO L B V E K Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler Bolt Washer Plate, Nut Bearing Bearing O-ring Cover O-ring Compression O-ring Cover O-ring Compression O-ring Cover O-ring Compression Item 11 13 12 3 4 28 10 10 6 9 6 9 6 9 Part Number: NG220005-FTE NG010020-FTE NG010019-FTE W770428-188 NG990019-188 NG990011-188 NG080004-CBN NG080004-SIC NG440155-VTA NG440152-VTA NG440155-N0R NG440152-N0R NG440155-KLZ NG440152-KLZ Material ETFE ETFE/ALA ETFE/ALA Stainless
19.
Eclipse Standard Series Size 125 Consolidated Bill of Material – Eclipse Standard Position 4 Base Pump Material and Port Connection Position 1,2,3,4 - Base Pump Material/Ports (* Denotes recommended spares) E125 Description Bolt Washer Plate, Nut Cover, Front Plate, Reinforcement Bolt Washer Kit, Flange Gaskets / O-rings …….O-ring Gasket …….O-ring Gasket Common Parts …….
Position 6 - O-ring Material Selection V E K Description O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * O-ring Containment Can * O-ring Cover * O-ring Drain Plug * O-ring Compression * Item 15 6 36 9 15 6 36 9 15 6 36 9 Part Number: NG440163-VTA NG440155-VTA NG440012-VTA NG440152-VTA NG440163-N0R NG440155-N0R W059100-N0R NG440152-N0R NG440163-KLZ NG440155-KLZ NG440012-KLZ NG440152-KLZ Ma
254TC - 256TC NEMA frame components Coupling Hub Set Screw Adapter, Motor Mate, Motor Adaptor Z Bolt Washer Bolt – spool Washer - spool Screw Motor Mount Kit # Item 25B 26B 18 18A 29B 30B 22 23 27 Part Number: NG940012-STL W771004-041 NG110008-PET NG110023-STL W770438-188 W771035-188 W770062-188 NG990019-188 W770021-188 E125XXXZ Material Steel Steel Polyester Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 2 1 4 4 4 4 4 100/112 IEC B14 frame components Coup
KOPKits Kit # E125XLx-LTE or E125XBx-LTE Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover O-ring Cover O-ring Cover Item 11 13 12 6 6 6 Part Number: NG220007-FTE NG010025-FTE NG010024-FTE NG440155-VTA NG440155-N0R NG440155-KLZ Material ETFE ETFE / ALA ETFE / ALA Viton A EPDM Kalrez Qty 1 1 1 1 1 1 Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler Bearing Bearing O-ring Cover O-ring Compression O-ring Cover O-ring Compression O-ring Cover O-ring Compr
20.
Eclipse Hypo Pump Series Size 02 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material Position 1,2,3,4,5 - Base Pump Material/Ports (* Denotes recommended spares) EH02 Common Parts K M Description Screw Washer Screw Name Plate Can, Containment Driven Magnet Assembly Drive Magnet Plate, Cover Reinforcement Adapter, Spool Adapter, Can Bolt Washer Plug, Drain Cover, Front Housing, Center FNPT Housing, Center FBSPT Item 3 4 7 1 19 21 24 5A 20 18 16 17 32 5 14 and Port Connection PVDF
63 IEC B34 frame components Coupling Hub Set Screw Adapter, Motor Bolt H Washer Bolt Washer Screw Motor Mount Kit # Item 25A 26A 31 29 30 22 23 27 Part Number: NG940004-STL NP991004-017 NG110005-PET NP990418-188 NP991016-188 W770426-188 NG990019-188 W770021-188 E02XXXH Material Steel Steel Polyester Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 1 4 4 4 4 4 71 IEC B34 frame components Coupling Hub Set Screw Adapter, Motor J Bolt Bolt Washer Screw Motor Mount Kit
KOPKits Kit # EH02XBV-LTE Kit # EH02XBV-STD Kit # EH02XBV-PRO Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover Item 11 13 12 15 Part Number: NG220002-FTE NG010014-FTE NG010013-FTE NG440029-VTA Material ETFE ETFE / ALA ETFE / ALA Viton A Qty 1 1 1 1 Bearing Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover O-ring Compression Item 10 11 13 12 15 9 Part Number: NG080001-SIC NG220002-FTE NG010014-FTE NG010013-FTE NG440029-VTA NG440020-VTA Materia
21.
Eclipse Hypo Pump Series Size 05 Consolidated Bill of Material – Eclipse Hypo Position 1,2,3,4,5 - Base Pump Material/Ports (* Denotes recommended spares) EH05 Common Parts K M Description Bolt Washer Plate, Nut Cover, Front Bolt Washer Name Plate Drive Screw Can, Containment Driven Magnet Assembly Drive Magnet Plate, Cover Reinforcement Adapter, Spool Plug, Drain Plate, Reinforcement Housing, Center FNPT Housing, Center FBSPT Item 3 4 28 5 16 17 1 2 19 21 24 5A 20 34 32 14 Position 5 Base Pump Materia
143TC - 182C NEMA frame components Coupling Hub Set Screw O Bolt Washer Screw Motor Mount Kit # Item 25 26 22 23 27 Part Number: NG940003-STL W771004-031 W770425-188 NG990019-188 W770021-188 E05XXXO Material Steel Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 4 4 4 63 IEC B34 frame components Coupling Hub Set Screw Adapter, Motor Bolt H Washer Bolt Washer Screw Motor Mount Kit # Item 25A 26A 31 29 30 22 23 27 Part Number: NG940004-STL NP991004-017 NG110005-PET NP990418-188 NP991016-18
KOPKits Kit # EH05XBV-LTE Kit # EH05XBV-STD Kit # EH05XBV-PRO Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover Item 11 13 12 6 Part Number: NG220003-FTE NG010016-FTE NG010015-FTE NG440137-VTA Material ETFE ETFE / ALA ETFE / ALA Viton A Qty 1 1 1 1 Description Bearing Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover O-ring Compression Item 10 11 13 12 6 9 Part Number: NG080002-SIC NG220003-FTE NG010016-FTE NG010015-FTE NG440137-VTA NG440129-VT
22.
Eclipse Hypo Pump Series Size 12 Consolidated Bill of Material – Eclipse Hypo Position 1,2,3,4,5 - Base Pump Material/Ports (* Denotes recommended spares) EH12 Common Parts K M Description Item 3 4 28 16 17 1 2 19 21 24 5A 20 34 5 32 14 14A Bolt Washer Plate, Nut Bolt Washer Name Plate Drive Screw Can, Containment Driven Magnet Assembly Drive Magnet Plate, Cover Reinforcement Adapter, Spool Plug, Drain Cover, Front Plate, Reinforcement Housing, Center FNPT Housing, Center BSPT, ISO 7-1 Position 5 Base
143TC - 182C NEMA frame components Coupling Hub Set Screw O Bolt Washer Screw Motor Mount Kit # Item Part Number: 25 NG940003-STL 26 W771004-031 22 W770425-188 23 NG990019-188 27 W770021-188 E12XXXO Material Steel Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 4 4 4 63 IEC B34 frame components Coupling Hub Set Screw Adapter, Motor Bolt H Washer Bolt Washer Screw Motor Mount Kit # Item Part Number: 25A NG940004-STL 26A NP991004-017 31 NG110005-PET 29 NP990418-188 30 NP991016-188 22 W77042
KOPKits Kit # EH12XBV-LTE Kit # EH12XBV-STD Kit # EH12XBV-PRO Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover Item 11 13 12 6 Part Number: NG220006-FTE NG010022-FTE NG010021-FTE NG440137-VTA Material ETFE ETFE / ALA ETFE / ALA Viton A Qty 1 1 1 1 Description Bearing Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover O-ring Compression Item 10 11 13 12 6 9 Part Number: NG080002-SIC NG220006-FTE NG010022-FTE NG010021-FTE NG440137-VTA NG440129-VT
23.
Eclipse Hypo Pump Series Size 25 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material and Port Connection Position 1,2,3,4,5 - Base Pump Material/Port (* Denotes recommended spares) EH25 Description Bolt Washer Plate, Nut Plate, Reinforcement Bolt Washer Name Plate Drive Screw Can, Containment Common Parts Driven Magnet Assembly Drive Magnet Adapter, Spool Base Bolt Washer Drain Plug Plate, Cover Reinforcement Plate, Flange Reinforcement Gasket, Flange Housing, Center Flanged N Cover,
Position 8 - NEMA C-Face and IEC B34 Metric Frame Magnetic Coupling Arrangement 56C NEMA frame components Coupling Hub Adaptor, Motor Set Screw Bolt F Washer Bolt Washer Screw Motor Mount Kit # Item 25 18 26 29 30 22 23 27 Part Number: NG940002-STL NG110006-PET W771004-031 W770425-188 NG990019-188 W770426-188 NG990019-188 W770021-188 E25XXXF Material Steel Polyester Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 1 4 4 4 4 4 143TC - 182C NEMA frame componen
90 IEC B34 frame components Coupling Hub 90 Adaptor Set Screw Bolt L Washer Bolt Washer Screw Motor Mount Kit # Item 25A 26A 26A 29A 30A 22 23 27 Part Number: NG940013-STL NG110020-ALU NP991004-018 NP999004-188 NP991018-188 W770426-188 NG990019-188 W770021-188 E25XXXL Material Steel Aluminum Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 1 4 4 4 4 4 Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring, Cover Item 11 13 12 6 Part Nu
24.
Eclipse Hypo Pump Series Size 75 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material and Port Connection Position 1,2,3,4,5 - Base Pump Material/Ports (* Denotes recommended spares) E75 Description Bolt Common Parts Washer Plate, Nut Plate, Reinforcement Plate, Cover Reinforcement Plate, Flange Reinforcement Bolt Washer Gasket, Flange Name Plate Drive Screw Can, Containment Driven Magnet Assembly Drive Magnet Adapter, Spool Base Bolt Washer Drain Plug Housing, Center Flanged N Cover,
Position 8 - NEMA C-Face and IEC B14/B34 Metric Frame Magnetic Coupling Arrangement 80 IEC B14/B34 frame components Coupling Hub 80 Adaptor, Motor Set Screw Bolt K Washer Bolt Washer Screw Motor Mount Kit # Item Part Number: 25A NG940005-STL 26A NG110024-ALU 26A NP991004-001 29A NP999121-188 30A NP991017-188 22 W770427-188 23 NG990019-188 27 W770021-188 E75XXXK Material Steel Aluminum Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 1 4 4 4 4 4 90 IEC B14/B34
213TC - 215TC NEMA frame components Coupling Hub Set Screw Adapter, Motor Mate, Motor Adaptor W Bolt (motor) Washer (motor) Bolt – spool Washer – spool Screw Motor Mount Kit # Item Part Number: 25B NG940015-000 26B W771004-041 18 NG110008-PET 18A NG110023-STL 29 W770438-188 30 W771035-188 22 W770062-188 23 NG990019-188 27 W770021-188 E75XXXW Material Steel Steel Polyester Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Qty 1 1 2 1 4 4 4 4 4 254TC - 256TC NEMA frame
KOPKits Kit # EH75XBV-LTE Kit # EH75XBV-STD Kit # EH75XBV-PRO Description Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover Item 11 13 12 6 Part Number: NG220005-FTE NG010020-FTE NG010019-FTE NG440155-VTA Material ETFE ETFE / ALA ETFE / ALA Viton A Qty 1 1 1 1 Description Bearing Liner, Housing Gear Assembly, Drive Gear Assembly, Idler O-ring Cover O-ring Compression Item 10 11 13 12 6 9 Part Number: NG080004-SIC NG220005-FTE NG010020-FTE NG010019-FTE NG440155-VTA NG440152-VT
25.
Eclipse Hypo Pump Series Size 125 Consolidated Bill of Material – Eclipse Hypo Position 5 Base Pump Material and Port Connection Position 1,2,3,4,5 - Base Pump Material/Ports (* Denotes recommended spares) E125 Description Bolt Washer Plate, Nut Plate, Reinforcement Plate, Cover Reinforcement Plate, Flange Reinforcement Bolt Washer Gasket, Flange Common Parts Name Plate Drive Screw Can Containment Driven Magnet Assembly Drive Magnet Adapter, Spool Bolt Washer Base Drain Plug Housing, Center Flanged N Cover
Position 8 - NEMA C-Face and IEC B14 Metric Frame Magnetic Coupling Arrangement 143TC - 182C NEMA frame components Coupling Hub Set Screw Bolt Washer O Bolt Washer Adapter, Motor Screw Motor Mount Kit # Item 25A 26A 29A 30A 22 23 18 27 Part Number: NG940003-STL W771004-031 W770425-188 NG990019-188 W770428-188 NG990019-188 NG110008-PET W770021-188 E125XXXO Material Steel Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Polyester Stainless Steel Qty 1 1 4 4 4 4 1 4 182TC - 184TC NEMA
100/112 IEC B14 frame components Coupling Hub Set Screw Bolt – motor Washer - motor P Bolt – spool Adapter, Motor Washer - base Screw Motor Mount Kit # Item 25B 26B 29B 30B 22 18 23 27 Part Number: NG940006-STL NP991004-018 W770534-188 NP991018-188 W770438-188 NG110008-PET NG990019-188 W770021-188 E125XXXP Material Steel Steel Stainless Steel Stainless Steel Stainless Steel Polyester Stainless Steel Stainless Steel Qty 1 1 4 4 4 1 4 4 132 IEC B14 frame components Coupling Hub Set Screw Bolt Washer V Bo
26. Dimensional Drawings 26.
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26.
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27.
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111
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113
114
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28. ATEX Directive ECO / ISOCHEM / ECLIPSE STANDARD/ECLIPSE HYPO IOM ADDENDUM ATEX Directive 94/9/EC Potentially Explosive Atmospheres NP550110-IOM REV B 8/10/2005 Scope This addendum is to the Installation, Operation and Maintenance Manual of the ECO, Isochem and Eclipse Standard/Eclipse Hypo Gear Pump family of pumps. It includes all the necessary additional information to be considered when installing these pump models in a potentially explosive environments (Group II, Category 2, G & D).
Equipment Equipment in Group II, Category 2, is intended for use in areas in which explosive atmospheres caused by gases, vapors, mists or air/dust mixtures are likely to occur. G & D Atmospheres In G type Explosive atmosphere (Gas, vapor, mist) equipment is suitable for use in Zone 1 areas. In D type Explosive atmosphere (Dust) equipment is suitable for use in Zone 21 areas. Temperature Class Temperature class TX based on ambient and pumped fluid temperature.
Sample Tag Additional Equipment Additional equipment such as a Power Monitor, Temperature probe and a Flow meter should be fitted at all times when using a pump in a potentially explosive atmosphere. The pump / unit must also be "Earth Grounded" at all times. A pump should never be "Run Dry" especially in Potentially Explosive Atmospheres. General Usage Precautions 1) The pump must be "Earth Grounded" at all times to prevent Electrostatic charge build up.
7) Pumps cannot be driven by belts or chains. 8) Lubricate Power Frames if used with the appropriate lubricant specified in the standard instructions. 9) Check any gear reducers, motor, couplings, etc for instructions and lubricate as recommended. 10) Packing should not be used in potentially explosive environments. Packing adjustment is critical to prevent high surface temperatures. Packing must leak to cool itself. 11) Care must be exercised on the initial start of a new pump to prevent dry running.
Normal Operation More detailed information is supplied in the Installation, Operation, and Maintenance manual. Potential Ignition Source Frictional ignition Measures to take to prevent the source from becoming effective All moving parts in the pumps are submersed in the pumped fluid, which acts as a lubricant and coolant. Do not run the pump dry. Packing is not recommended for Explosive environments due to the possibility of high temperature in the area of the stuffing box due to mis-adjustment.
Expected Malfunction Potential Ignition Source Dry run Measures to take to prevent the source from becoming effective All moving parts in the pumps are submersed in the pumped fluid, which acts as a lubricant and coolant. Do not run the pump dry. Recommend Power monitor Recommend Flow indicator Recommend Pressure switch Recommend Temperature monitors Pump bearings Max. radial wear on bearings is .13 mm (.
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IOM-NMG-0804 – Rev E 134
