Troubleshooting guide

iii
Table of Contents
1. INTRODUCTION ..................................................................................................................................... 1
1.1 Description ............................................................................................................................... 1
1.2 MPC Standard Features .......................................................................................................... 2
1.3 Options ..................................................................................................................................... 2
2. SAFETY CONSIDERATIONS .................................................................................................................... 3
2.1 General Safety ......................................................................................................................... 3
2.2 Electrical Safety ....................................................................................................................... 3
2.3 Mechanical Safety ................................................................................................................... 3
2.4 Hydraulic Safety ...................................................................................................................... 3
3. EQUIPMENT INSPECTION ....................................................................................................................... 4
4. STORAGE INSTRUCTIONS ...................................................................................................................... 4
4.1 Short Term (0 - 12 months) ..................................................................................................... 4
4.2 Long Term (12 months or more) ............................................................................................ 4
5. INSTALLATION AND WIRING ................................................................................................................... 5
5.1 Location .................................................................................................................................... 5
5.2 Installation Notes ..................................................................................................................... 6
5.3 Electrical Wiring ...................................................................................................................... 6
5.3.2 Power Wiring Information ............................................................................................... 8
5.3.4 Input/Output Signal Wiring ............................................................................................. 10
5.4 Check Wiring and Close Access Cover ................................................................................ 11
5.5 Confirm Correct Incoming Power .......................................................................................... 11
6. START UP AND OPERATION ................................................................................................................... 12
6.1 Overview ................................................................................................................................... 12
6.2 Keypad/Lamp Operation ......................................................................................................... 12
6.3 Confirm Display and Keypad Functionality .......................................................................... 13
6.4 Flow Display ............................................................................................................................. 13
6.5 Wrapping up ............................................................................................................................. 13
6.6 Factory Re-Initialization .......................................................................................................... 14
7. INPUT/OUTPUT SETUP ........................................................................................................................... 15
7.1 Analog Input Setup .................................................................................................................. 15
7.2 Digital Input Setup ................................................................................................................... 15
7.3 Analog Output Setup ............................................................................................................... 15
7.4 Digital Output Setup ................................................................................................................ 15
8. CALIBRATIONS ..................................................................................................................................... 16
8.1 Pump Flow Calibration ............................................................................................................ 16
8.2 Analog Input Calibration ......................................................................................................... 20
8.3 Analog Output Calibration ...................................................................................................... 22
8.4 Display Contrast Adjustment ................................................................................................. 23
8.5 Changing the Motor Base Frequency .................................................................................... 23
9. ALARM AND ERROR MESSAGES ............................................................................................................ 24
10. EXTENDING YOUR HAND-HELD CONTROLLER ......................................................................................... 26
10.2 Removal and Connection of the Cable from the Handheld: ............................................... 26
10.3 Removal and Connection of the Cable from the Base Unit: ............................................... 27
11. SPECIFICATIONS ................................................................................................................................... 30
12. MENU MAPS ......................................................................................................................................... 32
13. FACTORY DEFAULT VALUES .................................................................................................................. 34
14. RETRIEVAL OF SETUP INFORMATION ...................................................................................................... 34
15. SPECIAL KEYPRESS ACCESS ................................................................................................................ 34
16. TROUBLESHOOTING GUIDE ................................................................................................................... 35
17. SPARE PARTS ...................................................................................................................................... 36