TM-75/76 High-Resolution CCD Camera Operation Manual 69-0088 Rev.
Notice The material contained in this manual consists of information that is proprietary to PULNiX America, Inc., and may only be used by the purchasers of the product. PULNiX America, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. PULNiX America, Inc. reserves the right to make changes without notice.
i Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 1.2 1.3 1.4 1.5 1.6 Product Description . . . . . . . . Features . . . . . . . . . . . . . . . . Functional Options. . . . . . . . . Applications . . . . . . . . . . . . . Interfacing to Frame Grabbers. System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii Table of Contents 5.4 Pulse Position Reset-Restart Shutter . . . . . . . . . . . . . . . 19 5.5 Pulse Width Control Reset-Restart Shutter . . . . . . . . . . . 20 6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6.1 Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . 22 6.1.1 Symptom: No Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6.2 Troubleshooting Flowchart . . . . . . . . . . . . . . . . . . . . . . 23 6.
iii List of Figures FIGURE 1. TM-75/76 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 FIGURE 2. 12P-02S Interface Cable (optional). . . . . . . . . . . . . . . . . . . . . . . . . 6 FIGURE 3. Field/Frame Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 FIGURE 4. External Vd Delay Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 FIGURE 5. HD and Reset-Restart (Vd) Relationship . . . . . . . . . . . . . . . . . . .
iv List of Tables TABLE 1. 12-Pin Connector Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 TABLE 2. Shutter Speed Control and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 TABLE 3. TM-75/76 Product Specifications Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
June 20, 2001 TM-75/76 High-Resolution CCD Camera Operation Manual 1 Introduction 1.1 Product Description The TM-75 is specifically designed to be a replacement for SONY’s XC-75 camera. It is an inexpensive yet high-quality camera that meets a variety of application requirements. This miniaturized highresolution camera features an advanced Hyper-HAD* interline transfer 1/2" CCD imager, and offers many standard and optional features at a very affordable price.
Page 2 Introduction The camera can be reset at random timing to restart. It will also take an external trigger signal to control shutter and reset timing for asynchronous image capturing. • Low lag/high resistance to image burning Because the CCD is highly resistant to image burning, the camera may be exposed to bright objects for a long period of time. Because a “smear” phenomenon may occur when shooting a very bright object, an infrared cutoff filter is standard to obtain a clear picture.
Page 3 Introduction 1.5 Interfacing to Frame Grabbers The TM-75/76 camera can be connected to a frame grabber using either the 12-pin connector or the BNC connector on the rear panel of the camera. 1.6 System Configuration Figure 1 (below) presents a typical system configuration for the TM-75. FIGURE 1. TM-75/76 System Configuration Power Ext.
Page 4 Installation 2 Installation The following instructions are provided to help you to set up your video camera system quickly and easily. We suggest that you read through these instructions before unpacking and setting up your camera system. 2.1 Getting Started 2.1.1 Unpacking Instructions We recommend that you save the original packing cartons for the cameras and lenses in case you need to return or exchange an item.
Page 5 Installation TABLE 1. 12-Pin Connector Configuration Note: Pin Description Pin Description 1 2 GND (power) 7 VD Input +12V DC 8 GND 3 GND (analog) 9 TRIG Input 4 Video Out 10 N/C 5 GND (digital) 11 N/C 6 HD Input 12 GND (digital) External sync and trigger 2.2.2 Power Supply and Power Cable 2.2.2 (a) Power Supplies PULNiX recommends the following power supplies: K25-12 110V AC/12V DC 2.1A power supply (OEM type) K50-12 110V AC/12V DC 4.
Page 6 Installation FIGURE 2.
Page 7 Installation 3. Plug the power cord into the 110V AC socket (or the proper AC line). This will power the camera up. 2.2.3 Attaching the Video Output Most users utilize the BNC connector for video output from the camera. Connect the output from the camera to the input of your monitor, VCR, or switching device. The input of the monitor should be balanced for 75Ω termination. Standard RG-59 type coaxial cable should carry a full video signal for up to 500 feet.
Page 8 Operation Operation 3.1 Mode Switches 3.1.1 Mode Selection NO 1 2 3 4 Mode Switch OFF ON Cyclic Async Frame Field OFF ON VD R-R Cyclic/Async FRM/FLD F1 F2 Function Select continuous sync or async Frame mode and Field mode Function selection for Trigger mode External VD or R-R mode selection TO FRONT MODE GAMMA F01 456 2 E 1 23 789A 0.45 O N SHUTTER 1.0 3 BCD 3 4 Factory Set is: Gamma=1.
Page 9 Operation 3.1.2 Internal Shutter Speed Control TABLE 2. Shutter Speed Control and Function Mode SW Rotary SW Shutter Speed Trigger F1 NO. Second OFF 0 No shutter OFF 1 1/60 261.5 OFF 2 1/100 157.5 OFF 3 1/120 130.5 OFF 4 1/250 62.5 OFF 5 1/500 31.5 OFF 6 1/1,000 15.5 OFF 7 1/1,500 10.5 OFF 8 1/2,000 7.5 OFF 9 1/2,800 5.5 OFF A 1/3,500 4.5 OFF B 1/4,500 3.5 OFF C 1/6,000 2.5 OFF D 1/10,000 1.5 OFF E 1/29,000 0.
Page 10 Operation FIGURE 3. Field/Frame Diagram 1 2 3 261 262 263 264 524 525 1 2 3 261 262 263 264 524 525 1 2 3 261 262 263 264 524 525 HD VD Odd Field Even Field Odd Field Even Field Odd Field Odd Even Odd Even Odd Even Odd Even Odd Even Odd Even Even Field Frame Integration Field Integration 3.1.3 (a) Field Mode In Field mode, two horizontal rows are scanned simultaneously. At each interlace scan, the scanned pairs are changed.
Page 11 Operation 3.2 Operating Modes Besides normal operation, the TM-75/76 supports the following versatile operations that can be selected: • Standard Interlace Mode Field integration Mode Frame Integration Mode • External Sync Mode • Interlace Scan Mode • Non-interlace Scan Mode • Reset-Restart Mode with Electronic Shutter Trigger Width Mode Trigger Position Mode Snapshot Mode (Donpisha Mode) 3.2.1 Standard Interlace Mode See Section 5, “Operation Mode,” for setting and operation of modes. 3.
Page 12 Operation 3.2.3 External Sync Mode TM-75/76 accepts standard RS-170 external sync, which is defined as horizontal sync (HD) and vertical sync (VD). The phase-locked loop jitter is designed to be the minimum (< 5ns) in this category using the latest PLL chip. The wide capture range enables the camera to operate at an extended temperature range (optional) of -35°C to 65°C. HD and VD input is TTL level and the input impedance is 75Ω. 3.2.
Page 13 TM-75/76 External Signals 4 TM-75/76 External Signals This section explains how the external signals (HD and VD) and shutter trigger signal (TRIG) must be fed in External sync (HD, VD sync) and Reset-Restart operation. 4.1 External HD When external HD is supplied to pin #6 of the 12-pin connector, the TM-75/76 automatically switches the clock to phase-lock to the external clock via HD PLL (phase lock loop). The PLL detects the leading edge of external HD and Phase compare with the internal HD.
Page 14 TM-75/76 External Signals For External HD, VD sync mode or Reset-Restart mode selection, please refer to Section 3.1.1, “Mode Selection,” on page 8. Mode switch F2 must be set to ON for R-R mode and keep it OFF for normal HD, VD external sync mode. FIGURE 5. HD and Reset-Restart (VD) Relationship EXT.
Page 15 TM-75/76 External Signals 4.5 Trigger Pulse for Pulse-Width Shutter Control In pulse width shutter control mode, the leading edge and trailing edge of TRIG must be synchronized with external HD. The duration must be longer than 1H. If TRIG does not meet these conditions, the exposure time may vary depending on the trigger position in one field to another field. FIGURE 7. Proper Pulse Width Control EXT. HD TRIG FIGURE 8. Improper Pulse Timing for Width Control EXT.
Page 16 Operation Mode 5 Operation Mode 5.1 No Shutter Cyclic (Continuous Sync) Operation In Cyclic operation mode, the camera generates its own synchronization signal by itself. It continuously (cyclically) transfers photo charge at every VD (Vreset) in internal or external HD, VD sync mode. Since no discharge occurs, the one full frame (1/30 sec or 1/25 sec) is the exposure time for both fields in frame accumulation mode.
Page 17 Operation Mode FIGURE 10. Field Mode Integration FIELD 1 1 FIELD 2 Line 1 2 Line 1 3 Line 2 4 Line 2 5 Line 3 6 Line 3 7 Line 4 262 262 5.2.2 Continuous Shutter In this shutter mode, the camera generates its own sync signal and continuously (cyclically) carries out the internal shutter operation set by rotary switch. The discharge and transfer repeats in every field at a predefined shutter speed.
Page 18 Operation Mode 5.3 Snapshot Reset-Restart Shutter (Donpisha Shutter) In this mode the shutter trigger pulse (TRIG) should be 150 nsec (two pixel clock) or wider. Snapshot mode is similar to Pulse Position mode. However the leading edge of TRIG pulse in snapshot mode immediately produces discharge pulse without delay (means Donpisha= no delay) and starts exposure, which enables very high speed shutter up to over 1/1,000,000 sec (1 µsec exposure). It can, in theory, go to a 70 nsec exposure time.
Page 19 Operation Mode 5.4 Pulse Position Reset-Restart Shutter The shutter trigger pulse (TRIG) is required to be wider than 1H (>70 µsec) for this operation. Like continuous shutter mode, the last discharge pulse occurs as external shutter control. The position is determined at 1H after the detection of the TRIG pulse edge. The transfer (read out) occurs at 9.5H (14.5H for the TM-76) from reset-restart VD leading edge. The minimum exposure time is 0.5H (34.4 µsec).
Page 20 Operation Mode FIGURE 15. Position Shutter Even Field Timing HD EVEN FIELD RELATION SHIP VD (Internal) Shortest exposure time example: 8H (EIA), 13H (CCIR) EXT. TRIG INTERNAL TRIG Exposure Time: = (9.5 H - 0H) - 8H = 0.5H (EIA) = (14.5H-0H) - 13H = 0.5H (CCIR) DISCHARGE Min. Exposure (1/2H) 9,5H (EIA), 14.5H (CCIR) TRANSFER 5.5 Pulse Width Control Reset-Restart Shutter The shutter Trigger (TRIG) pulse is required to be wider than 1H (70µsec). The minimum exposure time in this mode is 2.
Page 21 Operation Mode FIGURE 17.
Page 22 Troubleshooting 6 Troubleshooting 6.1 Problems and Solutions Following are troubleshooting tips for common problems. In general, problems can easily be solved by following these instructions. If the following remedies fail to offer a solution to your problems, please contact a PULNiX representative. 6.1.1 Symptom: No Video Remedies: Check that the following are properly connected and operational.
Page 23 Troubleshooting 6.2 Troubleshooting Flowchart 1. No Power Start DC12V exists at pin#2 of 12-pin connector? NO Power supply or power cable problem YES DC-DC outputs at power board exist? NO Power board failure. Any short circuit or damaged components? YES End Start 2.
Page 24 Troubleshooting 6.3 Troubleshooting Flowchart 2 3.
Page 25 Troubleshooting 6.4 Information and Support Resources For further information and support: Phone: (408) 747-0300 (800) 445-5444 (800) 3-PULNIX (24-hour message access) Fax: (408) 747-0660 E-mail: imaging@pulnix.com Mail: PULNiX America Inc. Sales Department 1330 Orleans Drive Sunnyvale, CA 94089 ATTN: Video Applications Web Site: www.pulnix.
Page 26 Appendix 7 Appendix 7.1 Specifications 7.1.1 Product Specifications TABLE 3. TM-75/76 Product Specifications Table Model Imager Pixels TM-75(EIA) TM-76(CCIR) 1/2" Interline transfer CCD, HAD type 768(H) x 494 (V) 752 (H) x 582 (V) Cell size 8.4µm x 9.8µm 8.6µm x 8.3µm Scanning 525 lines EIA 625 lines CCIR Internal/External auto switch Internal/External auto switch fH=15.734 KHz ±5%, fH=15.625 KHz ±5%, fV=59.94 Hz ±5% fV=50.00 Hz ±5% 14.318 MHz 14.
Page 27 Appendix 7.1.2 Physical Dimensions FIGURE 18. Physical Dimensions ø27.5 (ø1.08) GAIN AGC MGC 29.0 (1.14) POWER VIDEO 44.0 (1.73) 18.17 (0.715) EFFECTIVE IMAGE AREA 1"–32 UNC 91.1 (3.59) 7.4 (0.29) 71.0 (2.80) 56.0 (2.20) 12.4 (0.49) 4X M3 2X 26.0 (1.02) 25.0 (0.98) 32.2 (1.27) 25.0 (0.98) 4X M2 7.1.3 C-Mount Specifications The TM-75/76 lens mount is standard C-mount. 7.1.3 (a) Front End Detail FIGURE 19. Front End Detail Image plane 18.17 (0.
Page 28 Appendix 7.1.3 (b) C-Mount Custom Options There are two custom options available, as follows: • CS-Mount Front End FIGURE 20. Combination With “CS-Mount” Camera CS-Mount Lens Focal Point 5mm Extension Ring C-Mount Lens 5 12.5 17.526 Flange Surface of C-Mount The flange-back length of the CS-Mount is 12.5mm versus 17.526 of the C-Mount. The shorter flangeback length of the CS-Mount allows room for the stripe filter incorporated in the color camera.
Page 29 Appendix 7.2 Spectral Response FIGURE 21. Spectral Response 1.0 0.9 0.8 0.7 Relative Sensitivity 0.6 0.5 0.4 0.3 0.2 0.
Page 30 Appendix 7.2.1 Timing FIGURE 22. TM-75 Timing Chart TM-75 Timing 6.36usec HD 91 819 Blank Active pixels Dummy O.B B39 B40 758 759 760 761 762 763 764 765 766 768 B1 B2 B3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 D1 B1 B2 CCD 768 3 B1 B2 22 B39 B40 77 D22 40 O.B 142 Active Image Area CCD Signal Composite Video H BLANK 154 70 H SYNC 4.89 usec 21 Active Image Area 756 63 910 (63.56 usec) 1 H (Horizontal Line) HD 9H 10 8 6 4 2 B6 B5 B4 B3 B2 B1 491 493.
Page 31 Appendix FIGURE 23. TM-76 Timing Chart TM-76 Timing 6.36usec HD 91 817 Blank Dummy B39 B40 743 744 745 746 747 748 749 750 751 752 B1 B2 B3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 D1 B1 B2 CCD 752 3 B1 B2 22 B39 B40 91 D22 40 Active pixels O.B O.B 156 Active Image Area CCD Signal Composite Video H BLANK Active Image Area 167 741 70 H SYNC 4.89 usec 21 76 908 (64.
Page 32 Appendix TM-75/76 High-Resolution CCD Camera
Imaging Products PULNiX America, Inc. 1330 Orleans Drive Sunnyvale, CA 94089 Tel: 408-747-0300 Tel: 800-445-5444 Fax: 408-747-0660 Email: imaging@pulnix.com www.pulnix.com 69-0088 Rev.