9800 Martel Road Lenoir City, TN 37772 www.ps-engineering.com PM A 8000D Document P/N 200-890-0304 Rev. 6, Oct. 2014 For units with serial number BD1023 and above. Audio Selector Panel with Marker Beacon Receiver High-fidelity Stereo Intercom Designed specifically for Dual Audio Panel Configurations System Installation and Operation Manual FAA- TSO C50c, C35d EASA ETSO C50c, 2C35d Patented under one or more of the following; No.
Table of Contents Section I – GENERAL INFORMATION............................................. 1-1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 INTRODUCTION............................................................................................................................................. 1-1 SCOPE ............................................................................................................................................................... 1-1 EQUIPMENT DESCRIPTION...........................
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.12 OPERATIONAL CHECKOUT ............................................................................................................................... 2-14 2.12.1 REQUIRED TEST EQUIPMENT........................................................................................ 2-14 2.12.2 AUDIO PANEL TEST ......................................................................................................
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Section I – GENERAL INFORMATION 1.1 INTRODUCTION The PMA8000D represents another evolutionary step in cockpit audio control and intercommunications utility. Using our patented IntelliVox® design, front panel utility jack, and pilot programmable configurations, this marks the next level of audio control. The unit is designed for outstanding ergonomics and visually defined mode annunciation and selection.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Warning: Use of non-aviation approved cellular telephone equipment may be prohibited by FCC regulation. PS Engineering is not responsible for unauthorized airborne use of cellular telephones. For airborne use, the PMA8000D must be interfaced with an approved system.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual 1.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual External Lamp Output: 7.5 (±4 VDC unloaded, at maximum brightness) VDC positive when active, max. current 125 mA Active high (4.5 ± 1.0VDC) MM Sense: 1.6 EQUIPMENT SUPPLIED One ship set includes 2 ea. of the following units: Model PMA8000D Description Stereo Audio Selector Panel with Marker Beacon includes utility jack, Bluetooth® interface and Internal Recorder System.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual PMA8000D Bluetooth™ Radio approval: FCC ID: QOQWT32AE Industry Canada ID: 5123A-BGTWT32AE CE EMC Directive 89/336/EEC as amended by Directives 92/31/EEC and 93/68/EEC 200-890-0304 Page 1-5 Rev. 6, Oct.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Section II - INSTALLATION 2.1 2.1.1 GENERAL INFORMATION SCOPE This section provides detailed installation and interconnection instructions for the PS Engineering PMA8000D Audio Selector Panel/Intercom/ with internal Marker Beacon. Please read this manual carefully before beginning any installation to prevent damage and post-installation problems.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual tray using six #6-32 clip nuts (475-630-0002), and six FHP #6-32 x ½" screws (475-632-0012). The audio selector panel must be supported at front and rear of the mounting tray. 2.3.4 Audio Panel Tray and Connector Assembly The rack back plate mates with two 44-pin connectors in each PMA8000D. The connectors are a subminiature crimp-type, and require the use a hand crimp tool, from table below (or equiv.).
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual The shields can be daisy-chained together, and then connected to the ground lugs mounted on the back plate shown in Appendix B. Radiated signals can be a factor when low level microphone signals are "bundled" with current carrying power wires. Keep these cables physically separated.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual If an external dimmer control is not used, a constant back light illumination can be established for nighttime viewing. Pin 6 or 7 (depending on system voltage) must be tied to power (J2, pin 8 or 9) for the back lighting system to work. The photocell mounted in the unit face will automatically adjust the intensity of the push-button annunciator LEDs. 2.4.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual The pilot’s Bluetooth device is presented to the pilot’s audio panel (PMA8000D Pilot) only. Music and telephone is not shared. The copilot’s Bluetooth device is presented to the copilot’s audio panel (PMA8000D Copilot), and provided music for the copilot and any passengers that may be connected to an intercom expansion unit. The copilots cellular telephone can also be shared with the pilot. See § 3.4. 2.4.8.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Long shaft screws Figure 2-1 Screw Locations 2. Short shaft screw (if present) Move the blue jumper located in the back corner near the sub-D connectors on both pins of J4. See Figure #2-3. Jumper Off (no PA mode) Jumper On (PA mode enabled) Figure 2-2 Jumper cation 4. 5. Lo- Place the lid back on the unit, aligning holes. Install and tighten qty.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.4.11 Miscellaneous Logic Output (J2, Pin 18) Pin 18 of the J2 connector is pulled to ground whenever the AUX button is depressed. This serves as a control line for external devices that the pilot wishes to control. 2.4.12 Marker High Sensitivity (J2 Pin 13) The PMA8000D defaults to LOW marker sensitivity of 1000µVolts.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual NOTE: Entertainment input #2 is NOT connected to the primary (pilot’s) audio panel. PMA8000D (050-890-0304) has wireless connectivity to stream music from a paired Bluetooth device. This stream is distributed as Music 1. Refer to §3.11.3 for more information. NO TE Use the lo w level o utp ut o f any ad d itio nal enter tainmen t d evice to co nnect to the a ud io p anel.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Press the Mute switch to activate the four Karaoke modes (disabling crew SoftMute™). Turning down the entertainment volume allows the pilot to place the entertainment into the background while having the radios in the foreground and eliminates the constant interruption of the music while still keeping the radios a priority.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Figure 2-3 Audio Panel Configuration with Expansion 2.6 2.6.1 Marker Beacon Installation Marker Antenna Installation A marker beacon antenna, appropriate to the type and speed of the aircraft, is required (not included). Refer to aircraft and antenna manufacturer's installation instructions, as well as AC43.13-2B (or later revision), Chapter 3, for information on proper antenna installation techniques.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Shorter Screw (If present) Front of unit NOTE: If top cover is removed for ANY reason, you MUST replace the cover screws with the proper length, otherwise damage will result. Figure 2-4- PMA8000D Adjustments, top cover Speaker Volume- Turn adjustment clockwise to increase cabin speaker output. Marker Beacon Volume, turn adjustment counterclockwise to increase marker beacon audio level.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.8 Communications Antenna Installation Notes For best results while in Split Mode, it is recommended that the one VHF communications antenna is located on top of the aircraft while the other communications antenna is installed on the bottom. Any antenna relocation must be accomplished in accordance with AC 43.13-2B, aircraft manufacturers’ recommendations and FAA-approved technical data.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.10 Wiring Checkout After wiring is complete, verify power is ONLY on pins 8 and 9 of the J2 and airframe ground on connector pins 10 and 11. Failure to do so will cause serious internal damage and void PS Engineering's warranty. 2.11 Unit Installation To install the PMA8000D, gently slide the unit into the mounting rack until the hold-down screw is engaged.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual 17. Verify that the audio selector panel system does not adversely affect any other aircraft system by systematically switching the unit on and off, while monitoring the other avionics and electrical equipment on the aircraft. 2.12.3 Marker Checkout 1. Connect a ramp generator at the antenna end of the marker coax.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Copilot’s Audio Panel Button COM 3 XMT AUX MUTE Announcement 1 Alternate Intercom Function Monitor On Music one all headsets SPR Chime; music increases Announcement 2 Standard Intercom Function Monitor Off Alternate Music Distribution Chime, music decreases Announcement 3 Standard Music Distribution See operation section for information. Incoming audio on selected com will stop the audio. 2.12.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Section III OPERATION 3.1 SCOPE This section provides detailed operating instructions for the PS Engineering PMA8000D, Audio Selector Panel/Marker Beacon Receiver/Intercom Systems. Please read it carefully before using the equipment so that you can take full advantage of its capabilities. This section is divided into sections covering the basic operating areas of the PMA8000D systems.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual The PMA8000D “remembers” the receiver selection, so that when switching transmitters from COM 1 to COM 2, if COM 2 or COM 3 audio was previously selected, COM 1 audio will continue to be heard. This eliminates the pilot having to switch COM 1 audio back on, after changing transmitters. When switching from COM 1 to COM 2 or COM 3 while that COM was not previously selected, COM 1 audio will be switched off.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Warning: United States FCC Regulations contained in 47 CFR § 22.925 contain prohibition on airborne operation of cellular telephones. “Cellular telephones installed in or carried aboard airplanes, balloons or any other type of aircraft must not be operated while such aircraft are airborne (not touching the ground).
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual heard over the speaker. During Public Address, the Mute and SPR buttons will flash. To exit PA mode, push Mute and SPR again. This feature is reset at power cycles. 3.6 Marker Beacon Operation (9) The Marker Beacon Receiver uses visual and audio indicators to alert you when the aircraft passes over a 75 MHz transmitter.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Manufacturer Bose Model Mic Muff™ Part Number Dynamic Electret M87 Dynamic H10-30 H10-20, H10-40 H10-13.4 All 90010 90015 90020 90010 90015 90015 90015 Peltor 7003 7004 90010 90015 Pilot 11-20 & 11-90 90015 David Clark Lightspeed Sennheiser Telex 90015 Airman 750, Echelon AIR3000 90015 90010 Table 3-1 Mic Muff ™ Part Numbers 3.7.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Passenger Positions Pilot Selected Radios Copilot Selected Radios Pilot Intercom Copilot Intercom Passenger Intercom Copilot Music 1* Copilot Music 2* ISO No No No No Yes No Yes ALL No Yes Yes Yes Yes Yes Yes CRW No No No No Yes No Yes Alternate Intercom Mode See §3.10.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual both, depending on the “Mute” mode selected. When that conversation stops, the music returns to the previous level comfortably, over a second or so. The mute mode functions are controlled through sequential pushes of the Mute button, and include annunciations of the mode selected. Mode 1 - music will mute with either intercom or radio - MUTE button is lit. Voice annunciation is "mute on.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual jack automatically becomes a Priority Advisory input, and is heard in the crew headphones. NOTE The front jack is no substitute for the certified installation of alerts such as the GPS waypoint or autopilot tones. These still must be hard wired into the back by your installer. The front jack input will be muted by radio or intercom unless music is actively playing in the rear connector.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Press again, and you will hear “Standard Music Distribution.” In this mode, Music 2 becomes active, and will always be presented to the passengers on the intercom. Music 1 is only available to the pilot and copilot. The intercom mode switch doesn’t have any affect on the music distribution.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual 3.11 Smart Function Keys (SFK) With Virtual Tech Support, the configuration process is self-directed. SFK annunciations are heard by the pilot and copilot positions only. SFK annunciations will be heard by the copilot, even when the audio panel is in pilot isolate mode. These annunciations will be stopped by any audio received on the com radio selected for transmitting.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual There are three special functions. Function Button “A” is related to the front panel utility jack (J) and tells the audio panel to treat the jack either as music, or as what we call an unswitched, priority audio source. Function Buttons “B” and “C” control how music is distributed in your airplane. There are multiple music sources available to the PMA8000D.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Hold button on power up Pairing Code COM 3 0000 (default) NAV 1 1234 NAV 2 1111 3.12.2 Power on announcement If the Intercom or Music Distribution is changed from the factory default, the configuration will be played when the unit is powered up. To defeat this announcement, press the COM 3 XMT and AUX buttons for more than two seconds. The feature can be enabled again using the same sequence. 3.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Section IV – Warranty and Service 4.1 Warranty In order for the factory warranty to be valid, the installations in a certified aircraft must be accomplished by an FAA-(or other ICAO agency) certified avionics shop and authorized PS Engineering dealer.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix A – PMA8000D Installation Drawings J2 J1 Screw 4-40 x 1/4" 475-440-0001 (x2) 15 30 44 1 15 30 1 16 31 44 16 31 Viewed from Back Ground Lug 475-009-0001 (x2) Back plate assy 475-440-0001 (x2) Screw w/washer 475-009-0001 ground lug (x2) Ground lug detail Rear plate detail (not to scale) 6.31in 1.28in 1.28 in 0.96in 0.36in 0.37in 3.87in 5.53in 6.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix B –PMA8000D Radio Interconnect Com #1 Com #2 Com #3 NAV 1 NAV 2 ADF DME AUX UNSW 1 UNSW 2 UNSW 3 NOTES 15, 16, 17. 18 UNSW 4 J1 9 10 11 12 13 14 15 30 3 4 5 6 NOTE 16 PMA8000D J2 Conn.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix C – PMA8000D Audio Interconnect J2 J2 NOTE 5 31 16 1 Pilot Phones (R) Pilot Phones (L) Pilot Phones Lo NOTE 5 Copilot's Panel Pilot's Panel PMA8000D J2 CONNECTOR (Sub-D 44-pin male on tray) 31 16 1 Copilot Phones (R) Copilot PhonesJack Copilot Phones (L) Copilot Phones Lo Pilot PhonesJack 44 43 44 43 Speaker Hi Speaker Lo Speaker Hi Cockpit Speaker Speaker Lo Cockpit Speaker J1
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual INTERCONNECT NOTES: 1. All wiring must conform to MIL STD 22750 or 27500. 2. All wiring must be #24 AWG or larger, unless otherwise noted. 3. Pins 8 and 9 connected through a 5 A breaker Power and Ground to be #18 AWG or larger. For best results, power and ground wires should be twisted together for greater noise immunity. 4.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix D – Instructions for FAA Form 337 and continuing airworthiness 8.1 Instructions for FAA Form 337, Audio Panels One method of airworthiness approval is through an FAA Form 337, Major Repair and Alteration (Airframe, Powerplant, Propeller, or Appliance) In the case of the PMA8000D, you may use the following text as a guide.
PS Engineering PMA8000D Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix E – RTCA DO160D Environmental Qualification Form Audio Selector Panel/Intercom/Marker Beacon Receiver Part Number: 050-890-( ) FAA TSO Number: C50c, C35d Manufacturer: PS Engineering Incorporated 9800 Martel Road Conditions Temperature and Altitude Low Temperature High Temperature In-flight Loss of Cooling Altitude Decompression Overpressure Temperature variation Humidity Shock Operational Crash Sa