9800 Martel Road Lenoir City, TN 37772 www.ps-engineering.com PM A 8000B T Document P/N 200-890-1702 Revision, New, April 2011 For use with PMA8000BT units serial number CBT1561 and above Audio Selector Panel with Marker Beacon Receiver High-fidelity Stereo Intercom System Installation and Operation Manual FAA- TSO C50c, C35d EASA ETSO C50c, 2C35d Patented under one or more of the following; No.
Table of Contents Section I – GENERAL INFORMATION 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 INTRODUCTION............................................................................................................................................. 1-1 SCOPE ............................................................................................................................................................... 1-1 EQUIPMENT DESCRIPTION...........................................................................
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above 2.12.6 FUNCTION BUTTON CHECKOUT .................................................................................................. 2-14 2.13 FINAL INSPECTION .......................................................................................................................................... 2-14 3.1 3.2 3.3 3.4 SCOPE ..................................
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above Section I – GENERAL INFORMATION 1.1 INTRODUCTION The PMA8000BT represents another evolutionary step in cockpit audio control and intercommunications utility. Using our patented IntelliVox® design, front panel utility jack, and pilot programmable configurations, this marks the next level of audio control.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above small volume knob controls the intercom level for the pilot and copilot, while the large knob controls the passenger intercom volume. Intercom squelch is automatic. A 3-light, 75 MHz Marker Beacon receiver is integrated in the PMA8000BT.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above Audio Selector Specifications 510 Audio selector panel input impedance: -60 dB (min.) Input Isolation: -60 dB (min.) Speaker Muting: Speaker Output (into 4 ) with no clipping 3 Watts (min.) 14 VDC: 10 Watts (min.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above 1.6 EQUIPMENT SUPPLIED 1 ea. of the following units: Model PMA8000BT Description PMA8000BT Audio Panel with Marker, Stereo Intercom, and Bluetooth connectivity Part Number 050-890-1702 PMA8000BT Installation Kit: 250-890-0000 Description 1.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above Section II - INSTALLATION 2.1 2.1.1 GENERAL INFORMATION SCOPE This section provides detailed installation and interconnection instructions for the PS Engineering PMA8000BT Audio Selector Panel/Intercom/ with internal Marker Beacon. Please read this manual carefully before beginning any installation to prevent damage and post-installation problems.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above 32 x ½" screws (475-632-0012). The audio selector panel must be supported at front and rear of the mounting tray. 2.3.4 Audio Panel Tray and Connector Assembly The rack connectors mate with two 44-pin connectors in the PMA8000BT. The connectors are a subminiature crimp-type, and require the use a hand crimp tool, from table below (or equiv.).
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above 2.4.1.1 Music Inputs and Noise PMA8000BT units utilize a differential input to help prevent noise from entering the music system. This feature is usually transparent to the installer; however, it is important that the appropriate music signal and ground connections are made directly to the dedicated music signal and ground inputs on the PMA8000BT.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above Some avionics do not provide a separate audio low, and may introduce additional electrical noise into the system. For best results, connect the audio low from the audio panel to the radio ground, using one conductor of the twisted-shielded cable. 2.4.5.1 Speaker Load The PMA8000BT contains one speaker amplifier.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above The front panel jack can be configured to act as a fifth unswitched input. When configured through the front panel function switches (see operational section), the audio input to this jack will be presented to the pilot and copilot headsets, and not muted. NOTE The front-mounted utility jack is intended for portable equipment that is advisory in nature.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above Cellular telephones installed in or carried aboard airplanes, balloons or any other type of aircraft must not be operated while such aircraft are airborne (not touching the ground). When any aircraft leaves the ground, all cellular telephones on board that aircraft must be turned off. PS Engineering, Inc.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above Jumper Off (no PA mode) Jumper On (PA mode enabled) Figure 2-3 Jumper Location 4. 5. Place the lid back on the unit, aligning holes. Install and tighten qty. 4 long thread screws into the lid, and one short screw on the rear (if installed). 2.4.12 PA Mute (J2, Pin 12) Pin 12 of J2 is a TTL logic output that is pulled low during PTT operation. 2.4.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above NOTE The intercom harness can be custom made by PS Engineering, Inc. Simply call the factory or www.psengineering.com to obtain a wire harness work sheet. The harness will be made to your specifications and fully functionally tested. Harness can be ordered with jack, or without the intercom jacks installed, for easier wire routing through the aircraft. 2.5.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above is ONLY active in CREW mode, and then provided only to the passengers. The externally switched passenger SoftMute™ control becomes active in CREW. If the single-source mode is activated through the function keys, the front panel jack (and music 1) is connected to all intercom positions, regardless of the intercom mode.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above Shorter Screw (if installed) Front of unit NOTE: If top cover is removed for ANY reason, you MUST replace the cover screws with the proper length, otherwise damage will result. Figure 2-4- PMA8000BT Adjustments, top cover Speaker Volume- Turn adjustment clockwise to increase cabin speaker output.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above 2.8 Communications Antenna Installation Notes For best results while in Split Mode, it is recommended that the one VHF communications antenna is located on top of the aircraft while the other communications antenna is installed on the bottom. Any antenna relocation must be accomplished in accordance with AC 43.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above 2.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above 2.10 Wiring Checkout After wiring is complete, verify power is ONLY on pins 8 and 9 of the J2 and airframe ground on connector pins 10 and 11. Failure to do so will cause serious internal damage and void PS Engineering's warranty. 2.11 Unit Installation To install the PMA8000BT, gently slide the unit into the mounting rack until the hold-down screw is engaged.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above 16. Verify that the audio selector panel system does not adversely affect any other aircraft system by systematically switching the unit on and off, while monitoring the other avionics and electrical equipment on the aircraft. 2.12.3 Marker Checkout 1. Connect a ramp generator at the antenna end of the marker coax.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual for units with serial number CBT1561 and above Complete documentation that may be required, such as a logbook entry, weight and balance computation and FAA Form 337. Sample text for FAA Form 337, and instructions for continuing airworthiness can be found in Appendix F. Return completed warranty registration application to PS Engineering, or complete online at www.ps-engineering.com.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Section III OPERATION 3.1 SCOPE This section provides detailed operating instructions for the PS Engineering PMA8000BT, Audio Selector Panel/Marker Beacon Receiver/Intercom Systems. Please read it carefully before using the equipment so that you can take full advantage of its capabilities. This section is divided into sections covering the basic operating areas of the PMA8000BT systems.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual copilot it transmitting, and the pilot presses his PTT, the pilot’s microphone will be heard over the selected com transmitter. In TEL mode, the pilot microphone and headphones are connected to the cell phone. The pilot PTT will switch the pilot mic to the selected com transceiver, and allow continued aircraft communications to continue. (See Section 3.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Booth." Only the pilot will hear the telephone, and only he will be heard. He will also have access to Com 1 or 2, and will transmit on that radio using the PTT. All selected audio is provided to the pilot. NOTE Because the cell-phone uses an intercom circuit, all stations on that circuit will lose intercom capability when the cell phone is in use. 3.4.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual 3.7 3.7.1 Intercom Operation IntelliVox® VOX-Squelch No adjustment of the IntelliVox® squelch control is necessary. There is no field adjustment. Through three individual signal processors, the ambient noise appearing in all six microphones is constantly being sampled. Non-voice signals are blocked. When someone speaks, only their microphone circuit opens, placing their voice on the intercom.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual 3.7.3 Intercom Modes (8) The “ICS” pushbutton switch on the left side of the panel provides the selection of the three intercom modes. The description of the intercom mode function is valid only when the unit is not in the "Split" mode. Then, the pilot and copilot intercom is controlled with the Mute button.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual ♫ Music Intercom Radio Annunciation LED Muted Muted “Mute on” on Mute Off ♫ ♫ “Mute off” off Radio ♫ Muted “Radio mute” off Muted ♫ “Intercom mute” off Mute Intercom The passenger’s intercom also has a SoftMute™ circuit. If the passengers hear the radio, or talk on the intercom, the music will mute.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual NOTE Because the cell phone uses an intercom circuit, all stations on that circuit will lose intercom capability when the cell phone is in use. Intercom conversations will still be present if the cell phone provides sidetone, or if the audio panel is modified for telephone sidetone. PS Engineering does not guarantee compatibility with personal cellular telephones. Visit www.ps-engineering.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual 3.11 Smart Function Keys (SFK) With Virtual Tech Support, the configuration process is self-directed. SFK annunciations are heard by the pilot and copilot positions only. SFK annunciations will be heard by the copilot, even when the audio panel is in pilot isolate mode. These annunciations will be stopped by any audio received on the com radio selected for transmit.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual allowing the crew to focus on the radio. The passengers will still be able to talk to each other. Pressing TEL button again switches the intercom back to “Standard Intercom Function.” Alternate Intercom mode is announced at power up, unless the power on announcement has been defeated. 3.11.2 Monitor (B) Pressing Monitor (AUX) will activate or deactivate the COM radio monitor function.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual If the passengers always want to hear the source in Music 1, input through the rear connector, regardless of the intercom mode (ISO/ALL/CRW), select “Music 1 all headsets.” If the passengers want to hear the music input through the front panel jack, the audio pane MUST be in Alternate Music Distribution, and the intercom must be in the ALL or ISO mode.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual is 0000, if needed. Once the PMA8000BT has been “paired” with your Bluetooth device, the TEL distribution will act as described in § 3.4. You can answer a call by pushing the TEL button while it is ringing. Calls can be answered from the telephone handset or the audio panel. You can disconnect from either the handset or the audio panel.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual press and hold the Nav 1 button (Speed dial #1) or the Nav 2 button (speed dial #2) for one second, or until the phone activates, 3.12.4 Bluetooth music control The PMA8000BT can control some Bluetooth music devices. When the music is playing, press and hold the “Function” button (TEL), and push the desired music function button.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual 200-890-1702 Page 3-13 New, April 2011
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Section IV – Warranty and Service 4.1 Warranty In order for the factory warranty to be valid, the installations in a certified aircraft must be accomplished by an FAA-(or other ICAO agency) certified avionics shop and authorized PS Engineering dealer.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix A – External PTT Hook Up Part of the installation includes the installation of PTT (Push To Talk) switches that allow the use of your aircraft radio for communications transmissions. There are three possible configurations; you must select the case that best fits your installation. NOTE: Only the person who presses their PTT switch will be heard over the radio.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix B – PMA8000 Installation Drawings Ground Lug 475-440-0001 (x2) J2 1 15 30 16 31 44 J1 Back plate assy 1 15 30 475-440-0001 (x2) Screw w/washer 16 31 44 475-009-0001 ground lug (x2) Viewed from Back Ground Lug Ground lug detail Rear plate detail (not to scale) 6.31in 1.28in 1.28 in 0.96in 0.36in 0.37in 3.87in 5.53in 6.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix C – J1 Connector Interconnect Com 1 Audio Hi Communications Transceiver #1 Com 1 Lo Com 1 Mic Audio Hi Com 1 Mic Key 13 14 15 30 27 28 3 4 5 Com 2 Audio Hi Communications Transceiver #2 See Note 4 Com 2 SPR Load Com 2 Lo Com 2 Mic Audio Hi Com 2 Mic Key Com 2 Spr Load Com 2 Spr Load TEL Audio Hi Telephone VHF Nav 1 See Note 6, 10 & 11 VHF Nav 2 TEL Audio Lo TEL Mic Audio Hi DME Receiver
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix D – J2 Connector Interconnect PMA8000B J2 CONNECTOR 31 (Sub-D 44-pin male on tray) Pilot Phones (R) 16 1 Pilot Phones Lo 4 3 2 Copilot Phones (R) Unswitched Input #4 Hi 15 Unswitched Audio Lo Note 13 Pass. Mic Hi Pass. 1 Mic Jack Pass. Mic Lo Pass. Mic Hi Pass. 2 Mic Jack Pass. Mic Lo Pass. Mic Hi Pass. 3 Mic Jack Pass. Mic Lo Pass. Mic Hi Pass. 4 Mic Jack Pass.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix E – Instructions for FAA Form 337 and continuing airworthiness 9.1 Instructions for FAA Form 337, Audio Panels One method of airworthiness approval is through an FAA Form 337, Major Repair and Alteration (Airframe, Powerplant, Propeller, or Appliance) In the case of the PMA8000BT, you may use the following text as a guide.
PS Engineering PMA8000BT Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix F – RTCA DO160D Environmental Qualification Form Audio Selector Panel/Intercom/Marker Beacon Receiver Part Number: 050-890-( ) FAA TSO Number: C50c, C35d Manufacturer: PS Engineering Incorporated 9800 Martel Road Conditions Temperature and Altitude Low Temperature High Temperature In-flight Loss of Cooling Altitude Decompression Overpressure Temperature variation Humidity Shock Operational Crash S