9800 Martel Road Lenoir City, TN 37772 www.ps-engineering.com PMA7000MS-CD Audio Panel with Compact Disc Option and PCD7100-R Remote Disc (CD and/or MP3) Player Document P/N 200-790-0010 Rev. 10, September 2005 Patented the following; No.
Table of Contents SECTION I GENERAL INFORMATION ...................................................................................... 1-1 1.1 INTRODUCTION ......................................................................................................................... 1-1 1.2 SCOPE............................................................................................................................................ 1-1 1.3 EQUIPMENT DESCRIPTION...................................................
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.11.1 2.11.2 2.11.3 REQUIRED TEST EQUIPMENT ..................................................................................... 2-11 OPERATIONAL CHECKOUT ......................................................................................... 2-11 RECEIVER SENSITIVITY .............................................................................................. 2-12 2.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Section I GENERAL INFORMATION 1.1 INTRODUCTION The PMA7000 with CD option represents the next step in cockpit audio control and intercommunications utility. Using proprietary IntelliVox® design, this unit eliminates the requirements for intercom squelch adjustments. The unit is designed for outstanding ergonomics and visually defined mode annunciation and selection.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual A six-station voice activated (VOX) intercom is included in the PMA7000CD. This system has PS Engineering’s exclusive IntelliVox® circuitry that eliminates manual adjustments. The system contains six separate VOX mic circuits, and only opens the microphone channel in use.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 1.5 SPECIFICATIONS TSO COMPLIANCE C35d, Class A C50c, Class A RTCA/DO-214 RTCA/DO-143 RTCA/DO-160C RTCA/DO-178B A1D1/CA(MN)XXXXXXBBBBTBKXX ENVIRONMENTAL Qualifications: Operating Temperature Range: -15º C to 55ºC Altitude: Up to 50,000 feet in an non-pressurized area DIMENSIONS: Height: 1.3 in. (3.3 cm) Width: 6.25 in. (16.9 cm) Depth: 6.8 in. (17.3 cm) WEIGHT (With Rack & Connectors): 1.5 lb. (0.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Compact Disc Player PCD7100-R, P/N 11959 TSO Compliance Environmental Compliance Operating Temperature Range:: Altitude: DIMENSIONS: WEIGHT (With Rack & Connectors): 1.6 C50c, Class A B1CABSRXXXXXXABBBBTMXXE2 -15º C to 55ºC Up to 25,000 feet in a non-pressurized area Height: 1.5 in. (3.8 cm) Width: 6.25 in. (15.9 cm) Depth: 7.8 in. (19.8 cm) 1.9 lb. (.54 kg) EQUIPMENT SUPPLIED 1 ea.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual b) c) d) e) f) g) h) i) 1.8 None Circuit Breaker: 1 ea; 2 amp PULL TYPE REQUIRED for PCD7100-R Speaker, 4 Ω Headphone Jacks (Stereo, as Required) Microphone Jacks (as Required) Headphones, 150 Ω (Stereo), up to 6 as required Microphones, up to 6 as required Marker Antenna (75 MHz, VSWR <1:1.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Section II - Installation 2.1 GENERAL INFORMATION 2.1.1 SCOPE This section provides detailed installation and interconnection instructions for the PS Engineering PMA7000CD-Series Audio Selector Panel/Intercom/MP3 Compact Disc System with internal Marker Beacon. With the exception of the internal marker beacon receiver, the PMA7000S-CD, and PMA7000MS-CD are identical.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.3.3 Audio Panel Mounting Rack Installation Remove the unit from the mounting tray by unscrewing the 3/32" hex-head screw that is in the center of the unit. Use caution to avoid hitting the photo-detector lens. Carefully slide the unit free of the tray. Set the unit aside in a safe location until needed.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.4 Remote Unit Connector The remote unit uses a 15-pin Sub-D solder type connector on the player. This attaches to the mounting tray as shown. The connector is passed into the tray through the notches provided in the opening. 475-013-0001 (2x) 470-440-0018 (2x) 425-016-0001 430-795-0020 Notches for connector 2.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual airframe that are detected by the audio system. Follow the wiring diagram very carefully to help ensure a minimum of ground loop potential. Use only Mil Spec shielded wires (MIL-C-275000, or better).Under no circumstances combine a microphone and headphone wiring into the same shielded bundle. Always use a 2- or 3-conductor, shield wire as shown on the installation wiring diagram.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.5.6 Audio Panel interface The PMA7000CD is designed to interface with standard aircraft avionics, and presents a 500Ω receiver impedance. For best results, a twisted-shielded cable is recommended from the avionics audio source to the audio panel, with the shield grounded at the audio panel end.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.5.9 "Swap" Mode When a momentary, normally open, push-button switch is connected between pin 10 on the top connector and aircraft ground, the user can switch between Com 1 and 2 by depressing this switch without having to turn the mic selector switch. This yoke-mounted switch eliminates the need to remove your hands from the yoke to change transceivers.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.5.16 Remote CD wiring The remote CD Player is powered from the avionics bus through a 2 A PULL TYPE Breaker. The PCD7100-R is interfaced to the PMA7000CD through a 6-conductor data cable and a 3conductor audio cable. These cables must conform to the MIL-C-27500. 2.5.16.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.5.18 Playback button Installation (J2, Pin 19- Options 1, ONLY) To activate the Recording System playback, a momentary push button switch is required. This switch can be located anywhere in cockpit convenient to the pilot's reach. The switch must be connected to pin 19 of J2 of the PMA7000CD, and ground 2.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.8 Communications Antenna Installation Notes For best results while in Split Mode, it is recommended that the one VHF communications antenna is located on top of the aircraft while the other communications antenna is installed on the bottom. Any antenna relocation must be accomplished in accordance with AC 43.13-2A, aircraft manufacturers’ recommendations and FAA-approved technical data.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.10 Post Installation Checkout After wiring is complete, verify power is ONLY on pin 20 of the J1 (bottom connector), and airframe ground on bottom connector pin Z. Failure to do so will cause serious internal damage and void PS Engineering's warranty. 2.
PS Engineering PMA7000CD- Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 13. Verify proper operation of all receiver sources by selecting them using the appropriate button. The button illuminates to show which source is in use. 14. Push the SPR button. Verify that all selected audio is heard in the cockpit speaker. Verify that the audio mutes when the mic is keyed. 15. Verify that the appropriate LED in the lower right side blinks when either push to talk is keyed. 16.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Section III OPERATION GENERAL INFORMATION 3.1 SCOPE This section provides detailed operating instructions for the PS Engineering PMA7000CD Audio Selector Panel/Intercom Systems. Please read it carefully before using the equipment so that you can take full advantage of its capabilities.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual The PMA7000CD-Series has an automatic selector mode. Audio from the selected transceiver is automatically heard in the headsets and speaker (if selected). You can check this function by switching from COM 1 to COM 2 and watch the selected audio light on the selector change from COM 1 to COM 2.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual 3.4.2 Key “Click” The PMA7000CD is equipped with a “click” function that provides an aural feedback to the user in addition to the tactile button push. This sound can be enabled or disabled by simultaneously holding the COM 1 and COM 2 buttons in for at least 5 seconds. Any person hearing the radios will also hear the key click.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual For optimum microphone performance, PS Engineering recommends installation of a Microphone Muff Kit from Oregon Aero (1-800-888-6910). This will not only optimize VOX performance, but will improve the overall clarity of all your communications.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual CREW (Down Position): Pilot and copilot are connected on one intercom channel and have exclusive access to the aircraft radios. They may also listen to Entertainment 1. Passengers can continue to communicate with themselves without interrupting the Crew and also may listen to Entertainment 2.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Table 3-2 Intercom Modes Mode Isolate Pilot Hears A/C Radios Pilot Sidetone (during radio transmission) Entertainment 1 is Muted Copilot Hears Copilot and passenger intercom Entertainment #1 Passenger Hears Passenger and Copilot intercom Entertainment #2 Telephone “Phone Booth” mode Pilot has exclusive use of the telephone.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual 3.8 Compact Disc Operation The two push buttons at the far right of the PMA7000CD Option CD control the compact disk operation. Inserting the disc into the remote player unit (PCD7100-R, part number 11959) will automatically begin play. The lower button (play/pause/advance) is used to play the disc from stop, pause play, and advance the track.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual 3.10 Internal Recorder System (Optional) The Intercom Recording System (referred to here as the IRS) is a digital recording system allowing automatic storage and playback of aircraft radio traffic. Operating as a continuous loop recorder, (first message received will be the last heard), the recorder has one minute of recording time or up to 16 messages.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Section IV- Warranty and Service 4.1 Warranty In order for the factory warranty to be valid, the installations in a certified aircraft must be accomplished by an FAA-(or other ICAO agency) certified avionics shop and authorized PS Engineering dealer.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Appendix A – MP3 Creation 5.1 Creating MP3s from an Audio CD 1. 2. 3. 4. 5. 6. 7. Start MusicMatch JukeBox.(www.musicmatch.com) Press the recorder button, which is the small red dot located in the top right corner. This will open the recorder window located at the bottom of the screen. Insert an audio CD into the CD drive.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Appendix B – PMA 7000CD Installation Drawing Cutout size for front mount installation 1.315 in (33.4 mm) 6.31in (160.3 mm) 6.65 in (167 mm) Side View 0.60 in (15.25 mm) 1.31 in (33.27 mm) CG 0.35 in (8.9 mm) 3.00 in (76.2 mm) 5.25 in (133.4 mm) 0.8 in (20.3 mm) 6.28 in (159.5 mm) Rear View Weight: 1.5 lb with tray and connectors ( .
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual PCD7100-R Installation Drawing 6.28 Tray Viewed from Rear Slots for connector insertion 6.61 0.95 0.35 Tray Viewed from Side 5.25 0.32 Unit Weight 2.0 lbs.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Appendix C Bottom Connector Interconnect 9 Com 1 Audio Hi Communications Transceiver #1 Com 1 Lo Com 1 Mic Audio Hi Com 1 Mic Key Com 1 Spr Load Com 1 Spr Load Com 1 SPR Load See Note 8 10 Com 2 Audio Hi See Note 10 See Note 16 See Note 17 Communications Transceiver #2 Com 2 Lo Com 2 Mic Audio Hi Com 2 Mic Key Com 2 SPR Load Com 2 Spr Load Com 2 Spr Loa
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Appendix D Top Connector Interconnect PMA7000M-S Opt. CD J2 TOP CONNECTOR 1 Notes: 12 11 N 4 D Notes 2, 4 5 E 6 F 7 H A Note 1, Note 10 J 20 21 Y X W Z Copilot PTT 1 6 8 15 7 PCD7100-R 14 J1 13 11-33 VDC Avionics Bus 4 3 11 9 16 15 T 14 13 R C S P R 1 2 & 15 Note 9 Expansion Unit 3 p/n 11606 14 18 ________ PA Active 10 Swap 1.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Appendix E- Instructions for FAA Form 337 and continuing airworthiness 9.1 Instructions for FAA Form 337, Audio Panels One method of airworthiness approval is through an FAA Form 337, Major Repair and Alteration (Airframe, Powerplant, Propeller, or Appliance) In the case of the PMA7000CD, you may use the following text as a guide.
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Appendix F RTCA DO160C (EUROCAE ED-14) Environmental Qualification Form Audio Selector Panel/Intercom/Marker Beacon Receiver Part Number: 7000S; 7000M-S FAA TSO Number: C50c, C35d Class A, JTSO 2C35d and JTSO C50c Manufacturer: PS Engineering Incorporated 9800 Martel Road Conditions Temperature and Altitude Low Temperature High Temperature In-flight Loss of Cooling
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Intercom/CD Player Part Number: 11955 FAA TSO Number: C50c JAR JTSO C50c Manufacturer: PS Engineering Incorporated 9800 Martel Road Conditions Temperature and Altitude Low Temperature High Temperature In-flight Loss of Cooling Altitude Decompression Overpressure Temperature variation Humidity Shock Operational Crash Safety Vibration Explosion Waterproofness Fluids
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Cross reference for Bendix/King KMA26 KMA26 PMA7000B P261 Bottom 1 20 2 KMA26 Function Function P262 Bottom Aircraft Power 1 N/C Z Power Ground 2 16 Music 1 L Hi 3 F 28 V Lighting 3 15 Music 1 R Hi 4 9 Com 1 Audio Hi 4 5 10 Com 2 Audio Hi 5 6 J Com 3 Audio Hi 6 7 12 Nav 1 Audio Hi 7 8 13 Nav 2 Audio Hi 8 N/C 9 S ADF Au
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual 35 D 36 J 14 V Lights 35 13 Music 2 Right Hi Com 3 Hot Mic Enable 36 N/C Pass ICS Key N/C Pass ICS Key 37 P Com 1 Mic Audio Hi 37 38 R Com 1 Mic Key 38 6 Pass 3 Mic Aud Hi 39 H Com 2 Mic Audio Hi 39 7 Pass 4 Mic Aud Hi 40 V Com 2 Mic Key 40 41 K Com 3 Mic Audio Hi 41 11 Pass 3 Phones R Hi 42 15 Com 3 Mic Key 42 11 Pass 4
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual Cross-reference for GMA340 GMA34 0 PMA7000B J1 J2 J1 1 2 3 Function Mkr Ant Mkr Ant Lo Com 3 Audio in 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Com 3 Lo Com 3 Mic Audio Com 3 Mic Key ADF Audio In ADF Audio Lo Com 1 Audio Com 1 Audio Lo Com 1 Mic Com 1 Mic Key Com 2 Audio Com 2 Audio Lo Com 2 Mic MASQ Nav 1 Audio Nav 1 Audio L
PS Engineering PMA7000CD Audio Selector Panel and Intercom System With PCD7100-R Remote Compact Disc Player Installation and Operator’s Manual 44 Unswitched 2 Audio 200-790-0010 17 44 Appendix G Speaker Output W September 2005