9800 Martel Road Lenoir City, TN 37772 www.ps-engineering.com PMA7000B Document P/N 200-780-0005 Revision 10, December 2012 Audio Selector Panel with Marker Beacon Receiver High-fidelity Stereo Intercom System Installation and Operation Manual FAA-Approved TSO C50c, C35d JAA-Approved JTSO C50c, 2C35d Patented under one or more of the following; No.
Table of Contents SECTION I GENERAL INFORMATION .................................................................................... 1-1 1.1 INTRODUCTION...................................................................................................................... 1-1 1.2 SCOPE ....................................................................................................................................... 1-1 1.4 APPROVAL BASIS - .................................................................
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.11 CELLULAR INTERFACE CHECKOUT ......................................................................................... 2-12 2.12 FINAL INSPECTION................................................................................................................... 2-12 SECTION III OPERATION ..........................................................................................................
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Section I GENERAL INFORMATION 1.1 INTRODUCTION The PMA7000B represents the next step in cockpit audio control and intercommunications utility. Using proprietary IntelliVox® design, this unit eliminates the requirements for intercom squelch adjustments. The unit is designed for outstanding ergonomics and visually defined mode annunciation and selection.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual level for the pilot and copilot, while the outer knob controls the passenger intercom volume. Intercom squelch is automatic. An “Alternate Intercom Mode” is incorporated in PMA7000B beginning with a serial number starting with “J”and above.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Audio Selector Specifications Audio selector panel input impedance: 510 Input Isolation: -60 dB (min.) Speaker Muting: -60 dB (min.) Speaker Output (into 4 ) with no clipping 3 Watts (min.) 14 VDC: 10 Watts (min.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Installation Kit Description 6-32 Lock Nut Cable Clamp #6-32 x ½” Flat head Phillips screw #6-32 Clip Nut Parts identification sheet Pilot’s Guide 1.7 Part Number 2 1 6 6 1 1 475-632-0004 625-001-0002 475-632-0012 475-630-0002 002-250-7028 202-070-0001. EQUIPMENT REQUIRED BUT NOT SUPPLIED a) b) c) d) e) f) g) h) 1.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Section II - Installation 2.1 GENERAL INFORMATION 2.1.1 SCOPE This section provides detailed installation and interconnection instructions for the PS Engineering PMA7000B-Series Audio Selector Panel/Intercom/ with internal Marker Beacon. Please read this manual carefully before beginning any installation to prevent damage and postinstallation problems.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual FHP 6-32 x ½" screws (475-632-0012). The audio selector panel must be supported at front and rear of the mounting tray. 2.3.4 Audio Panel Tray and Connector Assembly The unit connectors mate directly with the circuit boards in the PMA7000B. The connectors are a Molex crimp-type, and require the use of a Molex hand crimp tool, EDP P/N 11-01-0203, CR6115B (or equiv.).
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual NOTE: PS Engineering can make a custom wiring harness for the intercom. Call 1-800-ICS-AERO or see www.ps-engineering.com for details. 2.4.1 Noise Due to the variety and the high power of radio equipment often found in today's general aviation aircraft, there is a potential for both radiated and conducted noise interference.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.4.4 Power The PMA7000B-Series are compatible with both 14 and 28 Volt DC systems. A two (2) Amp circuit breaker is required for 14 VDC installations, and a three (3) Amp breaker for 28 VDC aircraft. Power and ground wires must be a twisted #18 AWG pair. Connect airframe power ground to J1 (bottom connector) Pin Z only. No dropping resistors are required. 2.4.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual inactive, and audio from Com 3 is presented to the headset. This allows a telephone-like audio interface. The COM 3 input and output are compatible with aviation radios. The COM 3 input and output are compatible with general aviation radios. However, if J2, Pin J is connected to aircraft ground (either directly or through a switch), the PMA7000B is forced into Com 3Duplex mode.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.4.11 Unswitched inputs J1, pins T, 17, U and X are unswitched, unmuted inputs. These inputs are presented to the pilot and copilot regardless of the audio configuration, and will always mute the entertainment inputs. These 510 Ω inputs can be used for altimeter DH audio, GPS waypoint audio, autopilot disconnect tones, or any other critical audio signal.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.4.16 Entertainment Input The PMA7000B has two INDEPENDENT music inputs. Entertainment input number 1 is J2 pins 15 (left channel) and 16 (right channel), WRT pin T, and is provided to the pilot and copilot. Entertainment number 2 is provided to the passengers at all times. Entertainment 1 and 2 must be connected together in order for all positions to hear the same music source.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Interface to the expansion unit is through J2, pins P (audio input from expansion unit), S (audio output to expansion unit) and C (9 VDC expansion power). 2.5 Marker Beacon Installation The marker beacon receiver is an option included in the PMA7000B. Non-marker (PMA7000) units can provide audio interface with the external receiver (see section 2.5.4). 2.5.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual Com 3 Volume Speaker Volume Marker Volume Marker GainHI Marker Gain LO Figure 2-3- PMA7000B Adjustments 2.7 Communications Antenna Installation Notes For best results while in Split Mode, it is recommended that the one VHF communications antenna is located on top of the aircraft while the other communications antenna is installed on the bottom.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual 2.9 Post Installation Checkout After wiring is complete, verify power is ONLY on pin 20 of the J1 (bottom connector), and airframe ground on bottom connector pin Z. Failure to do so will cause serious internal damage and void PS Engineering's warranty. 2.10 Unit Installation To install the PMA7000B, gently slide the unit into the mounting rack until the hold-down screw is engaged.
PS Engineering PMA7000B Series Audio Selector Panel and Intercom System Installation and Operator’s Manual pilot has radio transmit capability in Com3 duplex mode, on the selected Com ( 1 or 2). However, he will have Com 3 capability if the copilot hook switch is grounded. 13. Verify proper operation of all receiver sources by selecting them using the appropriate button. The button illuminates to show which source is in use. 14. Push the SPR button.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Section III OPERATION GENERAL INFORMATION 3.1 SCOPE This section provides detailed operating instructions for the PS Engineering PMA7000B, Audio Selector Panel/Intercom Systems. Please read it carefully before using the equipment so that you can take full advantage of its capabilities. This section is divided into four sections covering the basic operating areas of the PMA7000B systems.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual When switching from COM 1 to COM 2 while Com 2 has NOT been selected, Com 1 audio will be switched off. In essence, switching the mic selector will not effect the selection of Com receiver audio. When the duplex enable, or TELEPHONE mode is implemented during installation, Com 3 becomes the “TEL” position.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Note: Due to the nature of VHF communications signals, and the size constraints in general aviation aircraft, it is probable that there will be some bleed-over in the Split mode, particularly on adjacent frequencies. PS Engineering makes no warranty about the suitability of Split Mode in all aircraft conditions. Note: Split Mode does not turn off other (Nav, ADF, etc.) selected audio to pilot.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Table 3-1 Mic Muff ™ Part Numbers Manufacturer Bose David Clark Lightspeed Model Dynamic Electret M87 Dynamic H10-30 H10-20, H10-40 H10-13.4 15K & 20K Peltor 7003 7004 90010 90015 Pilot 11-20 & 11-90 90015 Sennheiser Telex 3.6.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Anytime the PMA7000B is in either the COM 1/COM 2, COM 2/COM 1 ("Split Mode"), the pilot and copilot intercom is controlled with the ICS button. The passengers will maintain intercommunications, but never hear aircraft radios. 3.6.3.1 Alternate Intercom Mode If an external switch is installed, the PMA7000B can be placed into “Alternate Intercom Mode.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Table 3-2 Intercom Modes Mode Isolate Pilot Hears A/C Radios Pilot Sidetone (during radio transmission) Entertainment 1 is Muted Copilot Hears Copilot and passenger intercom Entertainment #1 Passenger Hears Passenger and Copilot intercom Entertainment #2 All Pilot Copilot A/C Radio Passengers Entertainment #1 Copilot Pilot A/C Radio Passengers Entertainment #1 Passengers Pilot Copilot A/C Radio Entert
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual The Amber lamp, labeled "M," is the Middle Marker lamp and is coupled with a 1300 Hertz tone. It is keyed alternately with short 'dot' and long 'dash' bursts at 95 combinations per minute. The White lamp, labeled "I," is the Inner marker and has a 3000 Hertz 'dot' tone. The lamp and tone will be keyed at a rate of six times per second.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Section IV- Warranty and Service 4.1 Warranty In order for the factory warranty to be valid, the installations in a certified aircraft must be accomplished by an FAA-(or other ICAO agency) certified avionics shop and authorized PS Engineering dealer.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix A External PTT Hook Up Part of the installation includes the installation of PTT (Push To Talk) switches that allow the use of your aircraft radio for communications transmissions. There are three possible configurations ; you must select the case that best fits your installation. NOTE: Only the person who presses their PTT switch will be heard over the radio.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix B – PMA 7000B Installation Drawing 1.315 in (33.4 mm) Cutout size for front mount installation 6.31in (160.3 mm) 6.65 in (167 mm) Side View 0.60 in (15.25 mm) 1.31 in (33.27 mm) CG 0.35 in (8.9 mm) 3.00 in (76.2 mm) 5.25 in (133.4 mm) 0.8 in (20.3 mm) 6.28 in (159.5 mm) Rear View Weight: 1.5 lb with tray and connectors ( .
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix C Bottom Connector Interconnect 9 Com 1 Audio Hi Communications Transceiver #1 Com 1 Mic Audio Hi Com 1 Mic Key P R Com 1 Spr Load Com 1 Spr Load 19 L Com 1 SPR Load See Note 8 10 Com 2 Audio Hi Communications Transceiver #2 Com 2 Lo H V 16 M J Com 2 Mic Audio Hi Com 2 Mic Key Com 2 Spr Load Com 2 Spr Load Com 2 SPR Load Com 3 Audio Hi Communications Transceiver #3 Com 3 Lo Com 3 M
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix D Top Connector Interconnect PMA7000B J2 TOP CONNECTOR 1 12 11 N 4 D 5 E Notes 2, 4 6 F Notes: 1. Pin A is pulled low when AUX is active 2. All shields should be grounded at audio panel only other end remains floating. 3. Reserved 4. All phone and mic jacks must be floating from ground. 5. This is connected to Apollo CNX80 for audio prioritization. 6.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix E- Instructions for FAA Form 337 and continuing airworthiness 9.1 Instructions for FAA Form 337, Audio Panels One method of airworthiness approval is through an FAA Form 337, Major Repair and Alteration (Airframe, Powerplant, Propeller, or Appliance) In the case of the PMA7000B, you may use the following text as a guide.
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Appendix F RTCA DO160C (EUROCAE ED-14) Environmental Qualification Form Audio Selector Panel/Intercom/Marker Beacon Receiver 9Part Number: 7000( ) FAA TSO Number: C50c, C35d Class A, JTSO 2C35d and JTSO C50c Manufacturer: PS Engineering Incorporated 9800 Martel Road Conditions Temperature and Altitude Low Temperature High Temperature In-flight Loss of Cooling Altitude Decompression Overpressure Temperature v
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Cross reference for Bendix/King KMA26 KMA26 PMA7000B P261 Bottom Top KMA26 Function PMA7000B P262 Bottom N/C Top Function 1 20 Aircraft Power 1 2 Z Power Ground 2 16 Music 1 L Hi 3 F 28 V Lighting 3 15 Music 1 R Hi 4 9 Com 1 Audio Hi 4 5 10 Com 2 Audio Hi 5 6 J Com 3 Audio Hi 6 7 12 Nav 1 Audio Hi 7 8 13 Nav 2 Audio Hi 8 N/C 9 S ADF Audio Hi 9 3 10 6 DME Aud
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual P261 Bottom Top 35 D 36 Function 14 V Lights P262 Bottom 35 Top 13 Function Music 2 Right Hi J Com 3 Hot Mic Enable 36 N/C Pass ICS Key N/C Pass ICS Key 37 P Com 1 Mic Audio Hi 37 38 R Com 1 Mic Key 38 6 Pass 3 Mic Aud Hi 39 H Com 2 Mic Audio Hi 39 7 Pass 4 Mic Aud Hi 40 V Com 2 Mic Key 40 41 K Com 3 Mic Audio Hi 41 11 Pass 3 Phones R Hi 42 15 Com 3 Mic Key 42 11
PS Engineering PMA7000B Audio Selector Panel and Intercom System Installation and Operator’s Manual Cross-reference for GMA340 GMA340 J1 Function 1 Mkr Ant 2 Mkr Ant Lo 3 Com 3 Audio in 4 Com 3 Lo 5 Com 3 Mic Audio 6 Com 3 Mic Key 7 ADF Audio In 8 ADF Audio Lo 9 Com 1 Audio 10 Com 1 Audio Lo 11 Com 1 Mic 12 Com 1 Mic Key 13 Com 2 Audio 14 Com 2 Audio Lo 15 Com 2 Mic 16 MASQ 17 Nav 1 Audio 18 Nav 1 Audio Lo 19 Nav 2 Audio 20 Nav 2 Audio Lo 21 DME Audio 22 DME Audio Lo 23 Com 3 Spkr Load 24 Com 3 Spkr Load 2