Protege ZM System Guide PROTEGE ZM PORTABLE GAS SYSTEM 087-0048 Rev B
Protege ZM System Guide PROTEGE ZM PORTABLE GAS SYSTEM 087-0048 Rev B
© 2012 Scott Safety. SCOTT, the SCOTT SAFETY Logo, Protege, Proton, Scout, Freedom, Masterdock are registered and/or unregistered marks of Scott Technologies, Inc. or its affiliates. All rights reserved. No part of this documentation may be reproduced in any form or by any means or used to make any derivative work (such as translation, transformation, or adaptation) without written permission from Scott Safety.
087-0048 Rev B CONTENTS About This Guide Guide Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Guide Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii Related Product Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VI CONTENTS CHAPTER 5 Operation Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering Up the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Monitor LCD Alerts & Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
087-0048 Rev B LIST OF FIGURES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 SCOTT SAFETY Major Parts of the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Major Parts of the Test Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Major Parts of the IR Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 .
VIII LIST OF FIGURES 41 42 43 44 45 46 47 48 49 50 51 52 087-0048 REV B IR Connect Software Hibernation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IR Connect Software Hibernate... OK . . . . . . . . . . . . . . . . . . . . . . . . . . . . USB Pen Drive Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Station Software Test Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Station Software Browse For Folder . . . . . . . . . .
087-0048 Rev B LIST OF TABLES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 SCOTT SAFETY Scott Safety Documentation Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii Protege ZM System Guide Revision History . . . . . . . . . . . . . . . . . . . . . . . xiv Certifications and Approvals for Test Station . . . . . . . . . . . . . . . . . . . . . . . xv Certifications and Approvals for IR Connect . . . . . . . . . . . . . . . . . . . . . . . .
X LIST OF TABLES 087-0048 REV B SCOTT SAFETY
087-0048 Rev B ABOUT THIS GUIDE Guide Overview This guide describes the steps required to use the Protege ZM Portable Gas Monitor and optional system products. This document is for gas detection personnel to manage their gas monitoring device. This document contains information on installation, configuration, operation, maintenance and troubleshooting. This user guide assumes a basic knowledge of gas detection procedures.
XII ABOUT THIS GUIDE Guide Conventions The following visual elements are used throughout this guide, where applicable: Warning: This icon and text indicate a potentially hazardous situation, which, if not avoided, could result in death or injury. Caution: This icon and text indicates a potentially dangerous procedure. Instructions contained in the warning must be followed. Failure to do so may result in damage to the device.
Related Product Documentation Related Product Documentation xiii Table 1 lists the Scott Safety Family documentation set. 33339 Table 1 Scott Safety Documentation Set DOCUMENT NAME PURPOSE Protege ZM User Guide Provides information on operation and maintenance on the Protege ZM monitor.
XIV ABOUT THIS GUIDE Revision History Table 2 shows the revision history for this guide, providing a description of the changes. Table 2 Protege ZM System Guide Revision History REVISION CHANGE A B • Initial release. • Maintenance chapter — Removed Test Station hardware symptom related to bump test failure. Added Test Station Software symptom “no memory stick” message. Removed PSI values related to Test Station Software Bump Test failure. • Specification appendix — Corrected USB memory size to 2GB.
Certifications and Approvals Certifications and Approvals xv Table 3 and Table 4 indicates the Test Station and IR Connect has been tested and complies with the following. Table 3 Certifications and Approvals for Test Station MARK EMC Directive Low Voltage Directive Table 4 Certifications and Approvals for IR Connect MARK EMC Directive The approvals for the Protege ZM Monitors are listed in the Protege ZM User Guide.
XVI ABOUT THIS GUIDE General Safety Information Ensure you adhere to the following for your safety. Warning: Read and follow the entire content of this guide prior to use. Failure to do so may result in serious injury or death. Warning: All individuals who have or will have responsibility for using or testing this product must read and understand the contents of this manual. The product will perform as designed only if used and tested in accordance with the manufacturer's instructions.
Warnings and Cautions – Monitor and Test Station Use and Care Warnings and Cautions – Monitor and Test Station Use and Care xvii Ensure you follow the applicable warnings and cautions indicated here. Warning: This equipment must be operated and serviced by qualified personnel only. Read and understand the guide completely before operating or servicing. Qualified personnel as defined according to local, county, state, federal and individual company standards.
XVIII ABOUT THIS GUIDE Warnings and Cautions – Sensor Use and Care Ensure you follow the applicable warnings and cautions indicated here. Warning: Extended exposure of the detector to high concentrations of toxic gases may result in degraded sensor performance. If an alarm occurs due to high concentration of toxic gases, exit to a safe area, bump test, recalibrate if necessary or, if needed, call us.
Warnings and Cautions – Battery Use and Care Warnings and Cautions – Battery Use and Care xix Ensure you follow the applicable warnings and cautions indicated here. Caution: No attempt should be made to alter or repair the monitor. Caution: Do not attempt to replace the monitor’s battery. It is not replaceable. Caution: Discard monitor as soon as the battery indicator shows fully discharged battery.
XX ABOUT THIS GUIDE 087-0048 REV B SCOTT SAFETY
087-0048 Chapter 1 Rev B QUICK REFERENCE Chapter Overview This chapter covers the following topic: • SCOTT SAFETY Typical Quick Reference 087-0048 REV B
2 CHAPTER 1: QUICK REFERENCE Typical Quick Reference Powering the Monitor This section provides a brief amount of information for a typical quick reference. Warning: This is not a substitute for the User Guide. All individuals who have or will have responsibility of using or servicing the device must read and understand the contents of the User Guide prior to operation. Failure to do so may result in serious injury or death. This section describes the power up sequence. See Table 5.
Typical Quick Reference 3 Table 6 Monitor Alarms and Descriptions (continued) LCD REASON LED Detector Life 8 slow flashes Countdown per minute Alarm* Bump Test Due** Note: LCD toggles between BUP & reading. BEEPS VIBRATION 8 slow beeps per minute 8 slow vibrations per minute Emits alternating flashes (left and right) every 5 seconds * When the battery life remaining clock displays 0 hours the detector operates for 8 hours before deactivating.
4 CHAPTER 1: QUICK REFERENCE 087-0048 REV B SCOTT SAFETY
087-0048 Chapter 2 Rev B INTRODUCTION Chapter Overview This chapter covers the following topic: • SCOTT SAFETY Monitor Overview and Optional System Products 087-0048 REV B
6 CHAPTER 2: INTRODUCTION Monitor Overview and Optional System Products The Protege ZM is a portable clip-on one (1) gas disposable monitor that is operated with a single button and has a two (2) year life span (typical). Comes with a non-field replaceable lithium-ion battery, filter and sensor already installed and ready for use. Gas indication displays via a direct reading backlit LCD, multiple bright LEDs, a loud audible alarm and a vibratory alarm.
Monitor Overview and Optional System Products • 7 The Protege IR Connect is available for configuring a single monitor, or multiple monitors in conjunction with the Test Station. It features, a USB Cable, Power and Communication LEDs. It allows you to quickly configure operating and alarm parameters for up to four (4) monitor’s housed in the Test Station using the Protege ZM IR Connect Software. The monitor ships preconfigured and ready for operation using the factory default settings.
8 CHAPTER 2: INTRODUCTION Table 8 Major Parts of the Monitor (continued) REFERENCE NUMBER ITEM 8 Operation Button 9 Alligator Clip (back) Figure 2 shows the major parts of the Test Station. Figure 2 Major Parts of the Test Station 9 1 8 1 1 7 1 6 5 2 4 3 Table 9 lists the major parts of the Test Station.
Monitor Overview and Optional System Products 9 Table 9 Major Parts of the Test Station REFERENCE NUMBER PORTABLE TEST STATION STATIONARY TEST STATION 1 Test LEDs (Unit 1 - Unit 4) Same location 2 Calibration Gas Bottle (Intake) Intake Port located on back panel 3 Exhaust Vent Located on the back panel 4 AC/DC Charger Port Located on the back panel 5 Power LED Same location 6 Pressure Gage Not Applicable 7 Bump Test and Calibration Buttons Same location 8 USB Pen Drive and its Metal
10 CHAPTER 2: INTRODUCTION 087-0048 REV B SCOTT SAFETY
087-0048 Chapter 3 Rev B INSTALLATION Chapter Overview This chapter covers the following topics: • • SCOTT SAFETY Planning for Installation Installation Checklist 087-0048 REV B
12 CHAPTER 3: INSTALLATION Planning for Installation Verifying Items Shipped This section provides the pre-installation items. This section provides a list of the items that typically ship with the monitor. Ensure you have all items, if not See “Technical Service” on page 86.
Planning for Installation 13 Both the IR Connect and Test Station Software can be downloaded from our Web site: • https://www.scottsafety.com/en/us/Pages/Softwaredownloads.aspx Download the IR Connect Software and Test Station Software from our web site. Click SAVE on the File Download Dialog Box. Next, click SAVE on the Save As Dialog Box, once location is determined. Next, click OPEN FOLDER on Download Complete Dialog Box once download complete. Next, Open the .zip file. Next, Extract both the setup.
14 CHAPTER 3: INSTALLATION Installation Checklist This section provides the installation requirements. Table 11 lists the individual items. Table 11 Installation Checklist ITEM DETAILS .NET Framework for Test See “Installing .NET Framework Software” on page 14. Station (If prompted) IR Connect Software and See “Installing the IR Connect Software” on page 16. IR Connect Test Station Software and Test Station Installing .NET Framework Software See “Installing the Test Station Software” on page 20.
Installation Checklist 15 Figure 5 .NET Framework Software Installation (2 of 4) 3 The Installation Progress Dialog Box appears. See Figure 6. Figure 6 .NET Framework Software Installation (3 of 4) 4 The Installation is Complete Dialog Box appears. Click FINISH. See Figure 7.
16 CHAPTER 3: INSTALLATION Figure 7 .NET Framework Software Installation (4 of 4) 5 Double click on the Test Station desktop Shortcut to launch the application. Installing the IR Connect Software This section describes the installation of the IR Connect Software.
Installation Checklist 17 3 For Windows 7 OS, navigate to SYSTEM AND SECURITY using the control panel and select CHANGE USER ACCOUNT CONTROL SETTINGS. Move the Selector to the NEVER NOTIFY (lowest level position). Then hit the OK button and next reboot your PC. Figure 8 Windows Vista OS Only 4 Download the IR Connect Software from our web site. Click SAVE on the File Download Dialog Box. Next, click SAVE on the Save As Dialog Box, once location is determined.
18 CHAPTER 3: INSTALLATION Figure 9 IR Connect Software Installation (1 of 4) 7 When prompted, select components to install. See Figure 10. Figure 10 IR Connect Software Installation (2 of 4) 8 If desired, select a custom location to install the IR Connect Software or use the default location. Click INSTALL to proceed. See Figure 11.
Installation Checklist 19 Figure 11 IR Connect Software Installation (3 of 4) 9 When prompted, click FINISH to complete the installation. See Figure 12. Figure 12 IR Connect Software Installation (4 of 4) 10 Figure 13 shows the screen once you have successfully installed the software and clicked on the IR Connect Software icon.
20 CHAPTER 3: INSTALLATION Figure 13 IR Connect Software Successful Installation Installing the Test Station Software This section describes the installation of the Test Station Software.
Installation Checklist 21 For Windows Vista, perform step 2 prior to beginning installation. For Windows 7 proceed to step 3. For Windows XP proceed to step 4. 1 Prior to installing a higher version of the software, ensure the lower version is removed. To remove lower version, select Start > Control Panel > Add or Remove Programs > Scott Safety Test Station Un-install > Remove.
22 CHAPTER 3: INSTALLATION The “Just me” option prevents running the application in a Shared PC situation by another user. Figure 15 Test Station Software Installation (1 of 3) 6 The Installing Test Station Dialog Box appears showing progress. See Figure 16. Figure 16 Test Station Software Installation (2 of 3) 7 The Installation Complete Dialog Box appears. Click CLOSE. See Figure 17.
Installation Checklist 23 Figure 17 Test Station Software Installation (3 of 3) 8 Double click on the Test Station desktop Shortcut to launch the application.
24 CHAPTER 3: INSTALLATION 087-0048 REV B SCOTT SAFETY
087-0048 Chapter 4 Rev B CONFIGURATION AND SETUP Chapter Overview This chapter covers the following topic: • • • • • • • SCOTT SAFETY Connecting the Monitor to a PC Configuring the IR Connect Software Parameters Writing and Reading Files Connecting the IR Connect to the Test Station Configuring the Test Station Software Parameters Using the USB Pen Drive to Read Default Settings with the Test Station Software Using the USB Pen Drive to Write Default Settings with the Test Station Software 087-0048
26 CHAPTER 4: CONFIGURATION AND SETUP Connecting the Monitor to a PC This section describes connecting the monitor to a PC. The purpose of this hardware configuration is to configure one monitor at a time. Required items: This assumes you have already installed the IR Connect Software. • • • • The monitor The IR Connect and its USB Cable A PC IR Connect Software installed 1 Plug the USB Cable into the PC USB port and the other end into the IR Connect.
Connecting the Monitor to a PC 27 Figure 19 IR Connect Software Successful Read Device After communications are established between the IR Connect and the Monitor, the parameters my be configured and a WRITE DEVICE performed. See “Configuring the IR Connect Software Parameters” on page 28.
28 CHAPTER 4: CONFIGURATION AND SETUP Configuring the IR Connect Software Parameters This section describes configuring the IR Connect Software parameters. The various parameters are shown in Figure 20 (after installed and confirmed communications between the IR Connect and the Monitor per a READ DEVICE performed during installation) and detailed in Table 12. These parameters allow you to program the individual Monitor to met your needs.
Configuring the IR Connect Software Parameters 29 Table 12 IR Connect Software Parameters ITEM DETAILS High Alarm/Low Alarm Set Points Allows adjusting the low/high alarm set point from the factory defaults. • For H2S: Default low/high =10/15PPM Range =1 to 100 PPM • For CO: Default low/high =35/200PPM Range =1 to 300PPM • For O2: Default low/high=19.5/23.5% Volume Range=1 to 30% Volume Note: Ensure the set alarm limits do not exceed the local or site guidelines.
30 CHAPTER 4: CONFIGURATION AND SETUP After making changes, click on WRITE DEVICE. If a successful write, a Green Bar appears at the bottom. See Figure 21. Figure 21 IR Connect Software Successful Write Device Warning: After making changes to High/Low Alarm parameters and performing a WRITE DEVICE command, perform a READ DEVICE command to verify changes. This ensures desired changes have been stored in memory. Over range WRITES are not stored in memory.
Writing and Reading Files Writing and Reading Files 31 This section describes writing and reading file functions using the IR Connect Software. These functions are used when you want to save a particular configuration (WRITE FILE) or load a particular saved configuration (READ FILE). These commands (WRITE and READ FILE) are made to a PC, not to a Monitor. 1 Click WRITE FILE to save a particular configuration. See Figure 22.
32 CHAPTER 4: CONFIGURATION AND SETUP Figure 23 IR Connect Software Save Configuration File 3 This writes (saves) the shown configuration parameters to a PC, not to a Monitor. These configuration parameters may be loaded by performing a READ FILE function. 4 Click READ FILE to load a particular configuration. See Figure 24. Figure 24 IR Connect Software Read File 5 Next, the Open Configuration Dialog Box appears. Click on the previously saved (WRITE FILE) name and click OPEN. See Figure 25.
Writing and Reading Files 33 Figure 25 IR Connect Software Open Configuration File 6 This reads (loads) the particular configuration parameters that were saved to memory for that Monitor.
34 CHAPTER 4: CONFIGURATION AND SETUP Connecting the IR Connect to the Test Station This section describes connecting the IR Connect to the Test Station to use the Test Station Software. The purpose of this hardware configuration is to configure multiple monitors at a time. Required items: This assumes you have already installed the Test Station Software.
Connecting the IR Connect to the Test Station 35 Figure 27 Test Station Software Read SCOTT SAFETY 087-0048 REV B
36 CHAPTER 4: CONFIGURATION AND SETUP Configuring the Test Station Software Parameters This section describes configurating the Test Station Software parameters. The Test Station Software consists of the following three (3) Tabs: • • Test Station — Allows changes to Test Station parameters • Logs — Allows retrieving Test Records, Event Logs and Inventory Files. See “Maintenance” on page 55. Protege ZM — Allows various changes to each sensor type.
Configuring the Test Station Software Parameters 37 Table 13 Test Station Software Parameters ITEM DETAILS Location User adjustable text field that is logged with each test. Used to assign a unique name to the Test Station. This appears on the test log file. For example, “Tailer 57 Test Station”. Number Event Logs Specifies the number of consecutive monitor event logs to store and to transfer from monitor to Test Station.
38 CHAPTER 4: CONFIGURATION AND SETUP Warning: Avoid setting the High Alarm parameter to a value that is lower than the Low Alarm parameter or vise vera. Also, avoid setting either or both High and Low Alarms parameters to zero. Failure to follow these instructions may result in serious injury or death. Figure 29 Test Station Software Protege ZM Tab Screen Table 14 Test Station Protege ZM Tab Parameters 087-0048 REV B ITEM DETAILS User ID Used to assign a unique electronic user ID.
Configuring the Test Station Software Parameters 39 Table 14 Test Station Protege ZM Tab Parameters (continued) ITEM DETAILS High Alarm/Low Alarm Set Points Allows adjusting the low/high alarm set point from the factory defaults. • For H2S: Default low/high =10/15PPM Range =1 to 100 PPM • For CO: Default low/high =35/100PPM Range =1 to 300PPM • For O2: Default low/high=19.5/23.5% Volume Range=1 to 30% Volume Note: Ensure the set alarm limit do not exceed the local or site guidelines.
40 CHAPTER 4: CONFIGURATION AND SETUP Using the USB Pen Drive to Read Default Settings with the Test Station Software This section describes using the USB Pen Drive with the Test Station Software to READ the defaults. 1 Insert the USB Pen Drive into your PC’s USB port. After hardware is found the Drive Dialog Box appears.Close the Drive Dialog Box. 2 Open the Test Station Software. 3 Ensure the USB DISK is selected and click READ.
Using the USB Pen Drive to Write Default Settings with the Test Station Software Using the USB Pen Drive to Write Default Settings with the Test Station Software 41 This section describes using the USB Pen Drive with the Test Station Software to WRITE the settings. 1 Insert the USB Pen Drive into your PC’s USB port. After hardware is found the Drive Dialog Box appears.Close the Drive Dialog Box. 2 Open the Test Station Software. 3 Ensure the USB DISK is selected and click WRITE.
42 CHAPTER 4: CONFIGURATION AND SETUP 087-0048 REV B SCOTT SAFETY
087-0048 Chapter 5 Rev B OPERATION Chapter Overview This chapter covers the following topics: • • SCOTT SAFETY Operating the Monitor Operating the Test Station 087-0048 REV B
44 CHAPTER 5: OPERATION Operating the Monitor This section describes the operational modes of the monitor. Warning: If the monitor fails to respond properly upon start up, or if calibration is out of date, do not use the device until it has been properly calibrated. Failure to do so could result in death or injury. Additionally, when the monitor’s LCD is blank and it does not respond it means the two year life has expired.
Operating the Monitor 45 Table 15 Monitor LCD Items and Descriptions (continued) REFERENCE NUMBER DESCRIPTION Powering Up the Monitor 5 Battery Indicator Icon (Used During Real-Time Gas Reading) 6 Instrument Life Remaining or Real Time Gas Reading Data 7 High and Low Alarm Set Point Icons 1/7 Alarm Condition Icons 6/8 Instrument Life Remaining Icons 9 Infrared Data Transfer Icon 10/11 Months/Days/Hours Since Last Maximum Exposure 6/11 Instrument Life Remaining Indicator Data and Icon Thi
46 CHAPTER 5: OPERATION Monitor LCD Alerts & Alarms This section describes various alerts and alarms.Table 17 lists the details.
Operating the Test Station Operating the Test Station 47 This section describes the operational modes of the Test Station. Figure 33 shows the LEDs. Figure 33 Test Station LED Indicators 3 4 1 2 Test Station LEDs and Buttons 2 2 This section describes LEDs and Buttons of the Test Station.Table 18 lists the details.
48 CHAPTER 5: OPERATION Powering Up the Test Station This section describes the power up sequence. Table 19 details the sequence. The power supply adaptor functions as the main power disconnect. Table 19 Test Station Power-Up Sequence ACTION RESULTS Press the Bump Test button. The Test Station starts and runs through a self-test.
087-0048 Chapter 6 Rev B MAINTENANCE Chapter Overview This chapter covers the following topics: • • • • SCOTT SAFETY Testing the Monitor Maintenance Error Codes Troubleshooting 087-0048 REV B
50 CHAPTER 6: MAINTENANCE Testing the Monitor This section covers calibration of the monitor. Warning: Operating a device that has exceeded its calibration date can cause false readings of detected gases. Readings obtained while monitor is out of calibration are invalid and could lead to death or injury. Scott Safety recognizes the potential of the monitor as a life saving device when operated and maintained correctly.
Testing the Monitor 51 Figure 34 Bump Test - Calibration Adapter Attached 5 Verify monitor responds to target gas and activates the visual, audible, and vibrating alarms. 6 Turn off gas cylinder and remove Calibration Adapter. Warning: If the monitor fails to activate all alarms within one (1) minute, the monitor must be taken out of service and tagged. Failure to do so could lead to death or injury.
52 CHAPTER 6: MAINTENANCE 7 After Bump Test, the Power LED lites Green and all Unit LEDs lite Red, then all Unit LEDs turn off. 8 Remove bumped monitors. 9 Verify monitor responds to target gas and activates the visual, audible, and vibrating alarms. 10 Test Station automatically powers down. Warning: If the monitor fails to activate all alarms within one (1) minute, the monitor must be taken out of service and tagged. Failure to do so could lead to death or injury.
Testing the Monitor 53 Figure 35 Sensor Calibration Dialog Box 3 Select the concentration value of the Span Gas (PPM or %). 4 Select CALIBRATION. The monitor’s LCD displays CAL. Next, the Dialog Box displays Zero Calibration... OK, Apply Span Gas (Gas type)... xx ppm or %, and SPAN Calibration... and a Status Bar starts. See Figure 36. Do not apply gas prior to the display of the “Zero Calibration... OK” message.
54 CHAPTER 6: MAINTENANCE Figure 36 Sensor Calibration In Process 5 Remove the monitor from the IR Connect in order to apply gas to the monitor. 6 Apply Calibration Gas to the monitor using Tygon Tubing, Calibration Adapter, and Regulator prior to the Status Bar timing out. 7 When the monitor’s calibration is successful, all LED’s flash, it beeps, vibrates and the LCD reflects the reading.
Maintenance Maintenance Self-Testing the Monitor 55 This section covers maintenance requirements. This section covers self-testing the monitor. Prior to daily use, the device prompts to perform a self-test. This process is a simple and effective way to ensure safe operation of the monitor. During the self-test, the audio, visual and vibration alarms are activated and the sensor is tested. Table 20 details a step by step process for performing the self-test.
56 CHAPTER 6: MAINTENANCE Table 20 Self-Test Steps (continued) LCD STEPS (If applicable) If the monitor has been exposed to gas exceeding the low alarm set point, a value appears with MAX next to it. This represents the peak value (highest) that the monitor has seen. After this screen, another appears displaying a value with (hours, days, or months), this represents the amount of time past since the peak reading.
Maintenance 57 Figure 37 Monitor Firmware Upgrade in Progress 3 Once a successful upgrade is complete, a Green Bar appears with “Download image... OK” at the bottom of the screen. See Figure 38.
58 CHAPTER 6: MAINTENANCE Saving the Event Log This section describes saving the Monitor’s event log using the IR Connect Software. By default the monitor stores the last twenty-five (25) alarm events. It stores events using a First In First Out (FIFO) method. That is, the twenty-six event replaces the first event and so on. This information may be downloaded to a PC using the IR Connect Software.
Maintenance 59 Figure 39 Monitor Save Event Log Data 3 Click SAVE on the Save Logging Data... Dialog Box, to save the .CSV file. The default directory is C:\Program Files\ScottSafety\IRConnect|EVENT. Hibernating the Monitor using the IR Connect Software This section describes hibernating the Monitor using the IR Connect Software. This operation preserves the battery when the monitor is not in service. This operation is only allowed on the CO and H2S monitors.
60 CHAPTER 6: MAINTENANCE Figure 40 IR Connect Software Save Event Log Data 2 After the event log is saved, proceed to hibernate the monitor. Press HIBERNATE. A screen appears asking you if you want to proceed. If you have already saved the event log, click YES. See Figure 41. Figure 41 IR Connect Software Hibernation 3 A successful hibernation displays a Hibernate... OK Green Bar. See Figure 42.
Maintenance 61 Figure 42 IR Connect Software Hibernate... OK Clearing a Bump Test Interval Alarm Alert This section describes clearing a Bump Test Interval Alarm Alert. When a monitor is due for a bump test, the monitor toggles between BUP and the reading. A bump test may be performed at anytime using the Test Station with a target gas. Or using the monitor and a target gas, press the front button down once. It displays numerous screens, then displays the word GAS while the TEST icon flashes.
62 CHAPTER 6: MAINTENANCE Use caution when accessing other folders as they contain files that can only be changed through the Test Station Software. Caution: Do not delete any files from the USB Pen Drive as the Test Station does not store this information internally outside of the USB. Retrieving Test Records Using the Test Station Software This section describes retrieving the Test Station’s test records using the Test Station Software.
Maintenance 63 Figure 45 Test Station Software Browse For Folder This file (ts-prozm.csv) follows a specific format so that it can later be parsed into a database or Excel format for further manipulation and storage. You can access the .CSV file containing the test results. There are multiple lines in every test report. See Table 21 for line by line details.
64 CHAPTER 6: MAINTENANCE Table 21 Test Record Line by Line Details (continued) LINE FIELD DESCRIPTION Second line Bay Num 1,2,3,4 these correspond with the matching Unit numbers on the test station These are unique Detector to each monitor Serial and appear for each test Result Monitor or Monitor with Hibernation mode.
Maintenance Retrieving Event Logs Using the Test Station Software 65 This section describes retrieving the Monitor’s event log using the Test Station Software. Event logs are listed by serial number. The event log retrieved are up to the last twenty five (25) most recent events. Past events can be located by accessing the USB pen drive. 1 Select either IR or USB Disk and then click READ, depending on the location of the USB Pen Drive. 2 All available monitors are listed by serial numbers.
66 CHAPTER 6: MAINTENANCE Retrieving Inventory File Using the Test Station Software This section describes retrieving the Monitor’s inventory file using the Test Station Software. The inventory file allows you to keep better track of your monitors. The Test Station Software can generate an inventory file that is listed by serial number, unit ID and gas type. 1 While in the Logs Tab, right click and then select SET INVENTORY FILENAME. See Figure 47.
Maintenance Figure 48 67 Test Station Firmware Upgrade in Progress 3 Once a successful upgrade is complete, a Green Bar appears with “Done!” at the bottom of the screen. See Figure 49.
68 CHAPTER 6: MAINTENANCE Maintaining the Test Station Refer to Table 22 for maintenance of the Test Station. Table 22 Test Station Maintenance ITEMS Inspect the Test Station before and after each use to ensure all components are in operating order and undamaged. Ensure the Gas Cylinder has adequate gas for testing purposes. Inspect each Sensor Cavity to ensure that each opening is free and clear of debris. Inspect the AC Power module and ensure it is undamaged.
Troubleshooting Troubleshooting 69 Refer to Table 24 for troubleshooting assistance. Prior to replacing any items of the Test Station, ensure that an adequate supply of power is provided either via the battery or the AC line. This is a basic troubleshooting matrix which identifies the most likely items and as such is not an exhaustive matrix.
70 CHAPTER 6: MAINTENANCE Table 24 Troubleshooting Matrix (continued) ITEM SYMPTOM/CAUSE Test Station Bump Test failed Software SOLUTION • Ensure the IR Connect is communicating with the Test Station. • Ensure the Sensor Cavities and Audible Alarm Cavities are clear of dirt or debris. • Ensure the Calibration Gas level is correct. • Ensure the Test Station is not placed directly in bright sunlight. • Re-try the Monitor. If the Monitor fails three (3) times, please contact us.
Troubleshooting 71 Table 24 Troubleshooting Matrix (continued) ITEM SYMPTOM/CAUSE SOLUTION • Verify connection. • Replace Lithium Rechargeable Battery, item #6 in Figure 50. Bump or Calibration • Verify connection and function. Push Button loss of • Replace applicable Push Button Switch, item #35 in function or shows Figure 51, and in Figure 52.
72 CHAPTER 6: MAINTENANCE Table 24 Troubleshooting Matrix (continued) ITEM SYMPTOM/CAUSE SOLUTION Test Station Gas leak or damaged • Tighten Tygon tubing on Barb. Hardware Tygon tubing or • Replace Tubing/Barb Kit, item #1 in Figure 50. (Continued) Tygon tubing not staying on barbs Top panel Screws misplaced or stripped • Replace applicable screws, item #25 in both Figure 51 and Figure 52. If damaged or lost • Replace Pry Out Plug, item#57 (Stationary) in Figure 52. • Replace Cable Ties.
73 Troubleshooting Figure 51 25 Test Station Exploded View Portable 25 26 27 28 36 35 33 29 30 29 34 32 31 SCOTT SAFETY 087-0048 REV B
74 CHAPTER 6: MAINTENANCE Figure 52 Test Station Exploded View Stationary 25 26 25 57 27 28 35 55 32 34 56 087-0048 REV B SCOTT SAFETY
Troubleshooting 75 Table 25 provides a list of Field Replaceable Units.
76 CHAPTER 6: MAINTENANCE Table 25 Field Replaceable Units (FRUs) (continued) REFERENCE NUMBER Item #25 in ITEM DESCRIPTION PART NUMBER Screws/Hardware Kit 8000002 USB Cover Bracket 073-0362 USB Shroud Block 073-0361 IR PCB Shroud Block 073-0359 Calibration Bottle Mount Kit 8000005 Figure 51& in Figure 52 Item #26 in Figure 51& in Figure 52 Item #27 in Figure 51& in Figure 52 Item #28 in Figure 51& in Figure 52 Item #29 in Figure 51 Item #30 (Portable) in Regulator/Solenoid (Portabl
Troubleshooting 77 Table 25 Field Replaceable Units (FRUs) (continued) REFERENCE NUMBER Item #34 in ITEM DESCRIPTION PART NUMBER Power Jack with Connector 093-0591 Push Button Switch (Bump and Calibration) 093-0587 Gauge 077-1394 Item #55 (Stationary) in Figure 52 Solenoid (Stationary) 096-3470-2 Item #56 (Stationary) in Figure 52 Case Stationary 074-0568 Item#57 Stationary) in Pry Out Plug 6/6 Nylon (Stationary) 074-0570 N/A Cable Tie Kit 8000004 N/A AC Power Adapter (12VDC, 18W)
78 CHAPTER 6: MAINTENANCE 087-0048 REV B SCOTT SAFETY
087-0048 Appendix A Rev B SPECIFICATIONS Appendix Overview This appendix covers the following topic: • SCOTT SAFETY Specifications 087-0048 REV B
80 APPENDIX A: SPECIFICATIONS Specifications Table 26 lists the monitor’s specifications. Table 27 lists the IR Connect specifications. Table 28 lists the Test Station specifications.
Specifications 81 Table 27 IR Connect Specifications IR CONNECT SPECIFICATIONS Range 2.0 to 16.0” (50 to 406mm) Power USB (5V) Operating System Compatible with MS Windows XP, Vista and Windows 7 Reporting Event logs from the monitor and Firmware upgrades to the monitor Readings & Configurations Alarm set points to the monitor Dimensions 3.8Hx2.5Wx1.1”D (95Hx63Wx28mmD) Weight 2.
82 APPENDIX A: SPECIFICATIONS Table 28 Test Station Specifications (continued) TEST STATION (PORTABLE & STATIONARY) SPECIFICATIONS Gases Available H2S, CO and O2 Calibration Gas Bottle Compatible with 34L or 103L bottles Unit Compatibility Works with monitors with and without Hibernate mode. Portable/Stationary Case Industrial grade carrying case (easy open double throw latches, O-ring seal, pressure equalization valve) Dimensions Portable 19.75Lx15.5Wx7.5”D (501Lx394Wx191mmD) Stationary 19.
087-0048 Appendix B Rev B SENSOR INFORMATION Appendix Overview This appendix covers the following topic: • SCOTT SAFETY Gas Interferences 087-0048 REV B
84 APPENDIX B: SENSOR INFORMATION Gas Interferences There are known gas interferences to a limited number of chemical compounds. Scott Safety attempts to identify possible gas interferences to which gas sensors may be exposed; however, not all chemical compounds that presently exist have been tested. Table 29 provides known toxic gas interferences. Table 29 does not show, nor should it be implied, that no additional interferences may occur. These selectivity ratios are used as guides only.
087-0048 Appendix C Rev B SUPPORT Appendix Overview This appendix covers the following topics: • • • SCOTT SAFETY Technical Service Parts List Warranty Statement 087-0048 REV B
86 APPENDIX C: SUPPORT Technical Service Congratulations on your purchase of a Scott Safety product. It is designed to provide you with reliable trouble-free service. Contact us, if you have technical questions, need support, or if you need to return a product. When returning a product, contact Technical Support to obtain a Return Material Authorization (RMA) number prior to shipping for service repairs.
Technical Service 87 Russia 5 floor, 1 Timiriazevskaya str. Moscow, 125422 Russia Telephone: +7 (495) 661-14-29 E-Mail: scott.sales.russia@tycoint.com Germany Telephone: 0180 1111 136 Fax: 0180 111 135 E-Mail: scott.sales.ger@tycoint.com France Telephone: 08 21 23 02 38 Fax: 08 21 23 02 37 E-Mail: scott.sales.france@tycoint.com UAE Telephone: +971 (02) 445 2793 Fax: +971 (02) 445 2794 E-Mail: scott.sales.emirates@tycoint.
88 APPENDIX C: SUPPORT Parts List Table 30 provides a parts list.
Parts List 89 Table 30 Applicable Parts List (continued) CATEGORY IR Connect ITEM DESCRIPTION PART NUMBER IR Connect 093-0588 IR Connect USB Cable Note: For proper fit, use Scott provided USB cable. 093-0589 Manual Protege ZM Gas Detector CD 096-3474 Gas Cylinders & Regulator H2S Single Gas Cylinder 25ppm, 34L 077-0272 bottle, (500PSI) CO Single Gas Cylinder 100ppm, 103L bottle, (1000PSI) 077-0246 O2 Single Gas Cylinder 16%, 103L bottle, (1000PSI) 077-0039 Regulator, 0.
90 APPENDIX C: SUPPORT Warranty Statement Scott Safety (SCOTT) warrants the Protege ZM PORTABLE GAS DETECTION MONITOR PRODUCTS (THE PRODUCTS) to be free from defects in workmanship and materials under normal use and service for a period of two (2) years beginning upon the date of activation for all Protégé ZM Oxygen Monitors and All Other Protégé ZM Monitors for three (3) years from date of activation or 24 months of operational life, whichever occurs first.
087-0048 Rev B INDEX F Symbols .
92 INDEX IR Connect to a PC Connecting 26 IR Connect to a PC & Test Station Connecting 34 L LCD Indicators 47 Monitor 44 LEDs & Buttons Test Station 47 M Major Parts IR Connect 9 Monitor 7 Test Station 8 Monitor Alerts & Alarms Descriptions 46 Available Options 6 Firmware Upgrade 57 Hibernating 46 LCD 44 Major Parts 7 Power-Up Sequence 45 Specifications 80 O Open Configuration File IR Connect Software 33 P Parameters IR Connect Software 29 Test Station Software 37 Parts List 88 Power-Up Sequence Monit
INDEX 93 Windows Vista 17, 21 Write USB Disk 41 Write Device IR Connect Software 30 Write File IR Connect Software 31 SCOTT SAFETY 087-0048 REV B
94 INDEX 087-0048 REV B SCOTT SAFETY
Monroe Corporate Center P.O. Box 569 Monroe, NC 28111 Telephone: 800-247-7257 FAX: (704) 291-8330 Web: www.scottsafety.
