AC & DC Motors & Drives YOUR SOURCE FOR AC & DC MOTOR CONTROL
YOUR SOURCE Your source for AC & DC MOTOR CONTROL F or over 50 years Minarik Corporation has lead the industry with state-of-the-art manufactured solutions for DC motor control 5 Hp and below. To better service our growing customer base we have expanded our product offering by the addition of AC motors and controls, Brushless DC motors and controls, and gearheads. Minarik has a global distributor network that is supported by factory-trained engineers, sales reps and customer service personnel.
Contents Contents 2 3 4 5 6 7 8 9 10 11 12 13 B 14 15 16 17 18 19 20 21 22 23 24 C 25-26 27 28 29 30 31 32-33 34-35 36 D 37 38-40 G SCR DRIVES MM23000C Series MM23000D Series M1 Series 67 68 69 70 71 72 NEW M2 Series PCM20000A Series MM Series MM-PCM Series H I J MM31000 Series MM20000 Series M2 Series Patriot Series MM23400C Series PCM23400A Series 73-82 5 83-86 PWM DRIVES NEW MMXL Series XL Series XP Series XP-SL Series DC500 Series DC to DC Series XP-DC Series LV Series 18 PCMXP Seri
A SCR DRIVES 1/20 to 2 Hp SCR DC FEATURES & BENEFITS n MM footprint: An extremely compact size in an industry standard mounting footprint. n Speed range and regulation: 1% regulation over 60:1 speed range. n User adjustable calibration pots: IR compensation, min speed, max speed, current limit, acceleration and deceleration. n Diagnostic LED: LED for current limit status. n Stopping Modes: Coast to minimum speed with inhibit terminals (N.O.
1/20 to 2 Hp SCR DC Chassis NEMA1 NEMA4X SCR DRIVES FEATURES & BENEFITS n Speed or torque control: Choose operating mode using jumper pins. n MM footprint for chassis unit: An extremely compact size in an industry standard mounting footprint. n Speed range and regulation: 1% regulation over 60:1 speed range. n User adjustable calibration pots: IR compensation, min speed, max speed, torque, accel and decel. n Diagnostics: LEDs for power and current limit status.
A SCR DRIVES 1/15 to 1 Hp SCR DC FEATURES & BENEFITS n Compact size: Gold extruded chassis with “MM” mounting hole locations with only a 4.30" x 2.64" footprint. n Speed range and regulation: 1% regulation over 60:1 speed range. n User adjustable calibration pots: IR compensation, max speed, min speed, acceleration, deceleration and torque. n Stopping modes: The user can coast the motor to a stop (N.O.). n Spade terminals: Easy to use, lower cost and able to fit in a smaller package.
1/15 to 1 Hp Dual SCR Chassis SCR DRIVES FEATURES & BENEFITS n Ability to control two different DC motors at once: Jumper selectable independent or speed ratio mode. n MM footprint: An extremely compact chassis in an industry standard mounting footprint. n Speed range and regulation: 1% over 60:1 speed range.
A SCR DRIVES 1/20 to 2 Hp SCR DC FEATURES & BENEFITS n n n Isolated inputs: Accepts floating or grounded speed reference signals of 0-10VDC or 4-20mA. 3% linearity through 50:1 speed range (60:1 for PCM23001A). 1% linearity through 30:1 speed range. Speed range and regulation: 1-2% regulation over 50:1 (60:1 for PCM23001A) speed range. User adjustable calibration pots: IR compensation, min speed, max speed, current limit, and signal input adjust (for external signal input only).
1/20 to 5 Hp Isolated SCR DC SCR DRIVES FEATURES & BENEFITS n n n n n Isolated inputs: Accepts floating or grounded signals of 0-10VDC or 4-20mA for controlling the speed of the motor. Burr-Brown isolation provides .01% linearity. Speed range and regulation: 1% regulation over 60:1 speed range. 0.1% regulation over 80:1 speed range with the addition of a tachometer for feedback.
A SCR DRIVES 1/50 to 2 Hp Isolated SCR DC FEATURES & BENEFITS n n n n n n MM footprint: An extremely compact size in an industry standard mounting footprint. Isolated inputs: Accepts floating or grounded signals of 0-10VDC or 4-20mA for controlling the speed of the motor. Burr-Brown isolation provides .01% linearity. Speed range and regulation: 2% regulation over 60:1 speed range.
1/50 to 1/4 Hp SCR DC SCR DRIVES FEATURES & BENEFITS n Low Cost: Designed for OEMs. n Speed range and regulation: 3% regulation over 20:1 speed range. n User adjustable calibration pots: IR compensation, min speed and max speed. n Removable terminal barrier: Greatly reduces miswiring; easy installation. n Optional premounted speed potentiometer: Reduces wiring time and makes a compact package. M M 3 1 0 0 0 S e r i e s S p e c i f i c a t i o n s Input Voltage (VAC) Output Voltage (VDC) Max.
A SCR DRIVES 1/20 to 2 Hp SCR DC NEMA 1 FEATURES & BENEFITS n NEMA 1 enclosure: Protects against accidental contact and falling objects. n Speed range and regulation: 1% regulation over 60:1 speed range. 3% for models MM21151C & MM21251C. n User adjustable calibration pots: IR compensation, min speed, max speed, current limit, acceleration & deceleration. n Non regen reversing: Forward/reverse switch on cover of models MM21251C & MM23201C.
1/8 to 2 Hp SCR DC NEMA 4X n NEMA 4X enclosure: Plastic enclosure protects against outer corrosive material and incidental contact. n Speed range and regulation: 1% regulation over 60:1 speed range. n n User adjustable calibration pots: IR compensation, minimum speed, maximum speed, torque limit, acceleration, and deceleration. The MC10-PCM unit also has signal min and signal max pots. Diagnostic LEDs: LEDs for power and current limit status.
A SCR DRIVES 1/20 to 2 Hp SCR DC NEMA 4X FEATURES & BENEFITS n NEMA 4X enclosure: Protects against outer corrosive material and incidental contact. n Speed range and regulation: 1% regulation over 60:1 speed range. n n n User adjustable calibration pots: IR compensation, min speed, max speed, current limit, acceleration and deceleration. Diagnostic: LED for Power On light on front of enclosure.
1/20 to 2 Hp Isolated SCR DC NEMA 4X SCR DRIVES FEATURES & BENEFITS n n n n NEMA 4X enclosure: Protects against outer corrosive material and incidental contact. Isolated inputs: Accepts floating or grounded signals of 0-10VDC or 4-20mA for controlling the speed of the motor. 3% linearity, through 60:1 speed range, 1% through 30:1 speed range. Speed range and regulation: 1% regulation over 60:1 speed range.
1/20 to 2 Hp PWM DC PWM DRIVES B FEATURES & BENEFITS n MM footprint: An extremely compact size in an industry standard mounting footprint. n Speed range and regulation: 1% regulation over 100:1 speed range. n User adjustable calibration pots : IR compensation, min speed, max speed, current limit, acceleration and deceleration. n Diagnostic LEDs: LEDs for power and current limit status.
1/20 to 3 Hp PWM DC FEATURES & BENEFITS PWM DRIVES Speed range and regulation: 1% regulation over 100:1 speed range. n User adjustable calibration pots: IR compensation, min speed, max speed, current limit, acceleration, deceleration and jog (XL3300A only). n n Diagnostic LEDs: LEDs for power and current limit status. n Inhibit terminals for stopping: Allows users to remotely coast the drive to a stop.
1/20 to 1 Hp PWM DC PWM DRIVES B FEATURES & BENEFITS n MM footprint: An extremely compact size in an industry standard mounting footprint. n Low cost: Designed for OEM applications. n Speed range and regulation: 1% regulation over 80:1 speed range. n User adjustable calibration pots: IR compensation, max speed, current limit and acceleration/deceleration. n Stopping modes: Decelerate to a stop (N.O.) or add dynamic braking switch and resistor.
1/100 to 1/4 Hp PWM DC n Speed range and regulation: 1% regulation over 30:1 speed range. n User adjustable calibration pots: IR compensation, min speed, max speed and current limit. n Diagnostic LEDs: LEDs for power and current limit status. n PWM DRIVES FEATURES & BENEFITS 11 pin connector block on -SL models: Same terminal block that was used on earlier “SL” drives. (Pin layout may vary).
N E W PWM DRIVES B 500A PWM DC FEATURES & BENEFITS n Designed for battery-powered vehicles: Industrial or recreational. n PC programmable parameters: Speed limit, current limit, throttle high and low voltages, braking amount. n Diagnostic: Fault detection with flashing LED signalization. n n Safety features: Protection from high-speed runaway, rollaway, overheating and main contactor arcing. Under-voltage control, low power direction switching, and back-up alarm signals.
1/4 to 3 Hp Low Voltage PWM DC FEATURES & BENEFITS Low voltage motor operation: Designed for 12, 24, 36 and 48 VDC motors. n Speed range and regulation: 1% regulation over 80:1 speed range. n User adjustable calibration pots: IR compensation, max speed, min speed, acceleration and current limit. All are independent and non-interactive. n Diagnostic LEDs: Power. n Stopping modes: The user can coast the motor to a stop (N.O.) using inhibit circuitry.
B PWM DRIVES 1/50 to 2 Hp Low Voltage PWM DC FEATURES & BENEFITS n MM footprint: An extremely compact size in an industry standard mounting footprint. n Speed range and regulation: 1% regulation over 80:1 speed range. n User adjustable calibration pots: IR compensation, max speed, current limit and acceleration/deceleration. n Stopping modes: Decelerate to zero speed by adding a N.O. switch to the pot circuit, or add a dynamic braking switch and resistor.
1/500 to 1/50 Hp PWM DC Low Voltage PWM DRIVES FEATURES & BENEFITS n Low voltage motor operation: Designed for 12 and 24VDC motors. n Speed range and regulation: 1% speed regulation over 100:1 speed range. n User adjustable calibration pots: IR compensation, min speed, max speed and torque. n Stopping modes: Deceleration to zero through the pot circuit, or external dynamic braking can be added. n Spade terminals: Easy to use, lower cost and able to fit in a smaller package.
B PWM DRIVES 1/20 to 1 Hp Isolated PWM DC FEATURES & BENEFITS n n n n MM footprint: An extremely compact size in an industry standard mounting footprint. Isolated inputs: Accepts floating or grounded speed setpoint signals of 0-10VDC. Isolation transformer provides 1% linearity. Speed range and regulation: 1% regulation over 80:1 speed range. User adjustable calibration pots: IR compensation, max speed, min speed, current limit and signal adjust (external reference mode).
1/100 to 1/4 Hp PWM DC NEMA 1 n NEMA 1 enclosure: Protects against accidental contact and falling objects. n Speed range and regulation: 1% regulation over 80:1 speed range. n User adjustable calibration pots: IR compensation, max speed, current limit and min speed. n Stopping modes: Decelerate to zero speed with speed pot (with built-in switch) set to “off”. n Diagnostic LEDs: LED for Power On light on front of enclosure.
1/20 to 2 Hp PWM DC NEMA 4X PWM DRIVES B FEATURES & BENEFITS n NEMA 4X enclosure: Protects against external corrosive material and incidental contact. n Speed range and regulation: 1% regulation over 100:1 speed range. n User adjustable calibration pots: IR compensation, min speed, max speed, current limit, acceleration and deceleration. n Diagnostic LEDs: LED for Power On light on front of enclosure. n Stopping modes: Coast to a stop with Power On/Off switch or via inhibit terminals (N.O.).
1/20 to 2 Hp SCR DC Regen FEATURES & BENEFITS n n n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the addition of a tachometer for feedback. User adjustable calibration pots: IR compensation, forward torque, reverse torque, tachometer, min speed, max speed, forward acceleration, reverse acceleration and deadband. Stopping modes: User can decelerate (N.O.), regeneratively brake (N.O.) or coast the motor to a stop (N.O.).
2 to 5 Hp Isolated SCR DC Regen n n n n n Isolated inputs: Accepts floating or grounded signals of -250 to +250 VDC, -25 to +25 VDC, 1-5mA, 4-20mA or 1050mA. Burr-Brown isolation has .01% linearity. 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless reversing on-the-fly! Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the addition of a tachometer. Armature or tachometer mode is switch selectable.
W E N 1/8 to 2 Hp SCR DC Regen FEATURES & BENEFITS MM footprint: Extremely compact size with an industry standard mounting footprint. n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless, reversing on-the-fly! REGENERATIVE DRIVES n Speed range and regulation: 2% regulation over 50:1 speed range. 0.5% over 60:1 speed range with the addition of a tachometer for feedback.
1/20 to 2 Hp SCR DC Regen C REGENERATIVE DRIVES FEATURES & BENEFITS n MM footprint: Extremely compact size with an industry standard mounting footprint. n 4Q reversing: Regenerative/4 Quadrant drives have the ability to perform quick, contactorless reversing on-the-fly! n Speed range and regulation: 1% regulation over 50:1 speed range.
1/20 to 2 Hp SCR DC Regen FEATURES & BENEFITS MM footprint: Extremely compact size with an industry standard mounting footprint. n 4Q reversing: Regenerative/4 Quadrant drives have the ability to perform quick, contactorless reversing on-the-fly! n n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the addition of a tachometer for feedback.
1/20 to 2 Hp SCR DC Regen C REGENERATIVE DRIVES FEATURES & BENEFITS n Low cost regenerative drive: Designed for OEM applications. n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless reversing on-the-fly! n Speed range and regulation: 1% regulation over 60:1 speed range. n User adjustable calibration pots: IR compensation, maximum speed, acceleration/deceleration, forward torque and reverse torque. n Stopping modes: User can decelerate (N.O.
1/8 to 1/2 Hp Half Wave SCR DC Regen FEATURES & BENEFITS 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless reversing on-the-fly! n MM footprint (RG25U only): An extremely compact size in an industry standard mounting footprint. n Speed range and regulation: 3% regulation over 50:1 speed range. n User adjustable calibration pots: IR compensation, max speed, forward torque, reverse torque and deadband. n Stopping modes: Regenerative braking (N.O.).
1/20 to 1.5 Hp PWM DC Regen C REGENERATIVE DRIVES FEATURES & BENEFITS 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless reversing on-the-fly! n n n Speed range and regulation: 1% regulation over 100:1 speed range. 0.1% regulation over 100:1 speed range with the addition of a tachometer for feedback. Armature or tachometer mode is switch selectable.
1/20 to 1.5 Hp PWM DC Regen FEATURES & BENEFITS 2Q operation: Unidirectional operation with reverse torque capability for braking or combating over-hauling loads. n Speed range and regulation: 1% regulation over 100:1 speed range. n User adjustable calibration pots: IR compensation, min speed, max speed, accel, decel, forward current limit, and brake current limit. n Diagnostic LEDs: LEDs for power, motoring, and regen (torque or braking). n Stopping modes: User can decelerate (N.O.
1/20 to 2 Hp SCR DC Regen NEMA 4X C REGENERATIVE DRIVES FEATURES & BENEFITS n NEMA 4X enclosure: Rugged metal enclosure protects against dirt, water and corrosive agents. n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick contactorless reversing on-the-fly! n n n n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the addition of a tachometer for feedback. Armature or tachometer mode is switch selectable.
1/20 to 2 Hp SCR DC Regen NEMA 4X FEATURES & BENEFITS NEMA 4X enclosure: Rugged metal enclosure protects against dirt, water and corrosive agents. n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless, reversing on-the-fly! n n n n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the addition of a tachometer for feedback. Armature or tachometer mode is switch selectable.
1/20 to 2 Hp SCR DC Regen NEMA 1 C REGENERATIVE DRIVES FEATURES & BENEFITS n NEMA 1 enclosure: Metal enclosure for indoor use protects against dirt, dust and bodily contact. n 4Q reversing: Regenerative/4 quadrant drives have the ability to perform quick, contactorless reversing-on-the-fly! n n n n Speed range and regulation: 1% regulation over 50:1 speed range. 0.1% regulation over 60:1 speed range with the addition of a tachometer for feedback.
DC Motors Descriptions There are many DC motors that utilize variations of both styles. “Commutation” constantly changes the position of the rotor field in relation to the stator field to maintain the maximum amount of available force or torque that the motor can produce. To improve performance and reduce size, replace the wound field with permanent magnets. Another key advantage to the permanent magnet style, which has a constant magnetic field, is the linear relationship between speed and torque.
D DC MOTORS Non-Geared DC Motors FEATURES & BENEFITS n Low profile space-saving design. n Large oversized brushes assure longer life. n Heavy-duty, stamped steel, bolt-on base (removable). n Permanently lubricated double shielded ball bearings. n Capable of dynamic braking for faster stops. n Permanent magnet brush DC motors. n Framed motors designed to operate with SCR or PWM drives powered by 115 VAC or 230 VAC input. Select the motor which best matches your performance needs.
In-Line DC Gearmotors n Precision machined die cast aluminum. n Oil filled, sealed and gasketed gear boxes. n Hardened steel shaft. n Permanent magnet brushed DC motors, TENV. n DC MOTORS FEATURES & BENEFITS Framed motors designed to operate with SCR or PWM drives powered by 115 VAC or 230 VAC input. Select the motor which best matches your performance needs. Then check the compatibility of that motor with your Minarik drive on pages 43-44.
D DC MOTORS Right Angle DC Gearmotors FEATURES & BENEFITS n Precision machined die cast aluminum n Hardened steel, forged bronze worm gear n Hardened steel shaft n Motor base mount any style n n Framed motors designed to operate with SCR or PWM drives powered by 115 VAC or 230 VAC input Permanent magnet brush DC motors, TENV Select the motor which best matches your performance needs. Then check the compatibility of that motor with your Minarik drive on page 42.
Non-Geared DC Motors Compatibility Chart 90 - 130 MM10-115AC-PCM MM03-230AC-PCM MM10-230AC-PCM MM21151C MM21251C MM23001C MM23002D MM23102D MM23402D MM23101C MM23201C MM23401C MM301U MM501U MMRG30U MMRG40U MMRGD03-D230AC MMRGD10-D230AC MMXL05-D240AC MMXL10-D240AC NRG02-D240AC NRG02-D240AC-2Q NRG05-D240-2Q NRG05-D240AC-4Q NRG10-115AC-2Q NRG10-115AC-4Q PCM21000A PCM23001A PCMXP05-115AC PCMXP10-115AC RG500A RG500UA RG60U, RG60U-T RGT300U RGT400U XL3025A XL3050A XL3200A XL3300A XP05-115AC XP10-115AC XP32-12/24
Right Angle DC Gearmotors Compatibility Chart MMXL05-D240AC NRG02-D240AC-2Q NRG02-D240AC-4Q NRG05-D240AC-2Q NRG05-D240AC-4Q X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
In-Line DC Gearmotors Compatibility Chart Voltage DC 1/8 510-09-007 507-01-106 507-01-107 507-01-108 507-01-109 507-01-110 510-09-013 510-09-015 510-09-017 510-09-018 510-09-020 510-09-021 510-09-022 X X X X X X X X X X X X X X X X X X X X X X X X 510-09-006 X X 510-09-005 X X 510-09-004 X X 510-09-003 X X 510-09-016 X X 510-09-019 X X 510-09-011 X X 510-09-014 X X 510-09-009 X X 510-09-002 X X 507-01-131 X X 507-01-132 X X 507-01-130 X 507-01-129 X 507
In-Line DC Gearmotors Compatibility Chart Voltage DC 90 - 130 MM23401C MM23411C MM301U MM311U MMRG30U MMRG31U MMRGD03-D230AC MMRGD10-D230AC MMXL02-D240AC MMXL05-D240AC NRG02-D240AC-2Q NRG02-D240AC-4Q NRG05-D240AC-2Q NRG05-D240AC-4Q NRG10-115AC-2Q NRG10-115AC-4Q PCM21000A PCM21010A PCM23001A PCM23401A PCM23411A PCMXP02-115AC PCMXP05-115AC RG500A RG500UA RG501A RG510A RG510UA, RG511A RG510A RG60U, RG60U-T RGT300U RGT310U XL3025A XL3050A XL3200A XL3300A XP02-115AC XP02-115AC-Q XP05-115AC XP01-115AC-SL XP03-1
DC Gearmotors Dimensional Drawings Dimensions DIMENSIONAL DRAWINGS 1/15 Hp 507-02-128, 135, 136, 138, 139, 140 1/20 Hp 507-01-105 Model Number 507-01-127 507-01-128 507-01-129 507-01-130 507-01-131 507-01-132 A B 7.38 7.38 7.38 7.38 7.38 7.38 6.48 6.48 6.48 6.48 6.48 6.48 1/20 Hp 507-01-127, 128, 129, 130, 131, 132 All dimensions in inches [millimeters] Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.
DC Gearmotors Dimensional Drawings E DIMENSIONAL DRAWINGS Dimensions Model Number 507-01-106 10.4 507-01-107 10.4 507-01-108 10.4 507-01-109 10.4 507-01-110 10.4 Model Number 46 A 1/8 Hp 507-01-106, 107, 108, 109, 110 A 507-02-002 9.36 507-02-003 9.36 507-02-125 9.36 507-02-126 9.36 1/8 Hp 507-02-002, 003, 125, 126 Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.
DC Gearmotors Dimensional Drawings Dimensions DIMENSIONAL DRAWINGS .900 Ref Model Number CONDUIT BOX DIMENSIONS (IN.) FRAME CONDUIT DIA. BOX P/N XW AB H L 2.38 221-0997 2.50 3.00 1.80 2.14 3.00 221-0993 2.63 3.47 1.90 3.13 3.11 221-0993 2.63 3.47 1.90 3.13 510-09-001 510-09-002 510-18-002 510-09-003 510-18-003 510-09-004 510-09-005 510-09-006 510-09-007 510-18-007 510-09-008 510-18-008 P X XL Inches XH 2.38 3.00 3.11 3.00 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.11 3.25 3.25 3.
DC Gearmotors Dimensional Drawings E DIMENSIONAL DRAWINGS Dimensions Model Number XL XH Inches 510-09-021 11.31 9.31 510-18-021 11.31 9.31 510-09-022 11.31 9.31 510-18-023 13.31 11.31 510-09-025 13.31 11.31 510-18-025 13.31 11.31 510-18-027 13.31 11.31 510-09-029 13.31 11.31 510-09-031 13.31 11.31 510-09-032 13.31 11.31 Model Number A B 48 Model Number XL XH Inches 510-09-033 14.40 12.90 510-09-035 14.40 12.90 510-09-037 14.40 12.90 510-09-038 14.40 12.
AC Drives and Delta-Wave Motors M RPM = (120 x Hz)/Poles The stator field rotates at a speed determined by the frequency and number of poles. The rotor always turns at a lower speed than the stator fields; if the rotor turned at a synchronous speed, there would be no change in flux linkage, no induced current, and no torque. The small difference in speed that produces flux cutting and motor action is called the slip. motor control through zero speed.
N E W 1/2 to 1.5HP Isolated PWM AC Chassis F AC DRIVES & MOTORS FEATURES & BENEFITS n Compact size: Chassis unit is small and easy to mount. n Isolated inputs: Accepts floating or grounded signals 0-10VDC, 0-5VDC or 4-20mA. n Control a variety of motors: 3-phase induction motors, single-phase permanent split capacitor (PSC), shaded pole and synchronous motors.
W E N 1/6 to 1HP Isolated PWM AC NEMA 4X FEATURES & BENEFITS NEMA 4X: Aluminum, compact, easy to mount. Choose gray or USDA rated white epoxy. n Isolated inputs: Accepts floating or grounded signals 0-10VDC, 0-5VDC or 4-20mA. n Control a variety of motors: 3-phase induction motors, single-phase permanent split capacitor (PSC), shaded pole and synchronous motors.
N E W 1/6 to 1 HP Isolated PWM AC NEMA 4X FEATURES & BENEFITS n NEMA 4X enclosure: Compact, easy to mount, black plastic enclosure. n Isolated inputs: Accepts floating or grounded signals 0-10VDC, 0-5VDC or 4-20mA. n F AC DRIVES & MOTORS n Control a variety of motors: 3-phase induction motors, single-phase permanent split capacitor (PSC), shaded pole and synchronous motors.
1/16 to 1 HP PWM AC Chassis FEATURES & BENEFITS Compact size: (4.30” x 3.70”) Easy to mount in small spaces with industry standard mounting hole pattern. n “D” models can double the output: Enables the use of a 230 VAC motor with a 115 VAC power supply. n Use with a variety of motors: Can be used with 3-phase induction and single-phase permanent split capacitor, shaded pole and synchronous motors. Quickly and easily change trimmer pot ranges for 1/4 to 1 hp motors.
1/15 to 1 Hp PWM AC FEATURES & BENEFITS F AC DRIVES & MOTORS n AC motors: Use with 3Ø induction motors as well as 1Ø AC motors such as a permanent split capacitor, shaded pole, AC synchronous and AC stepping. n Reversing: Accomplished via solid-state devices and is as simple as closing a contact. n Speed range and regulation: 2% regulation of base speed. 100:1 speed range.
1/4 to 3 Hp PWM AC IP20 FEATURES & BENEFITS n n Isolation: Inputs and outputs are isolated and allow any speed reference signal to be accepted. Programmable: Programmed via the front keypad, hand-held EPM programmer, or PC using the Techlink software available on our website www.minarikdrives.com Reversing: Solid-state devices make reversing as simple as closing a contact. n Display: 3-digit seven segment display for programming, status, and diagnostics.
1/4 to 25 Hp Isolated PWM AC IP20 FEATURES & BENEFITS n F AC DRIVES & MOTORS n Isolation: Inputs and outputs are isolated and allow any speed reference signal to be accepted. Programmable: Programmed using the front keypad, remote keypad, hand-held EPM programmer, Modbus, or through your PC using the Techlink software available on our website ww.minarikcorp.com n Reversing: Solid-state devices make reversing as simple as closing a contact.
ACM100 & AC200 Series Specifications ACM100 Series Specifications Models Input Phase 120 120 120 120 208/240 208/240 208/240 208/240 208/240 208/240 208/240 208/240 208/240 208/240 208/240 208/240 208/240 400/480 400/480 400/480 400/480 400/480 400/480 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3 3 3 Output Voltage (VAC) HP Rating 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-200/230 0-400/4
ACM100 & AC200 Series Specifications ACM100 & AC200 Dimensions F AC DRIVES & MOTORS D H W 58 Size Height Width Depth A1 5.75 (146) 2.88 (73) 3.76 (96) A2 5.75 (146) 2.88 (73) 4.56 (116) A3 5.75 (146) 2.88 (73) 5.56 (141) A5 5.75 (146) 2.88 (73) 3.26 (83) A6 5.75 (146) 2.88 (73) 3.63 (92) A7 5.75 (146) 2.88 (73) 5.56 (141) A8 5.75 (146) 2.88 (73) 3.94 (100) A9 5.75 (146) 2.88 (73) 4.74 (120) A10 5.75 (146) 2.88 (73) 5.74 (146) B1 5.75 (146) 3.76 (96) 5.
1/4 to 60 hp Isolated PWM AC NEMA 1,4, 12 or 4X FEATURES & BENEFITS n Programmable: Can be programmed using the front keypad, remote keypad, Modbus, or through your PC using the Techlink software available on our website www.minarikdrives.com Reversing: Solid-state devices make reversing as simple as closing a contact. n Display: 16 character backlit LCD display for programming, status, and diagnostics.
AC300 & AC400 Series Specification A C 3 0 0 & F AC DRIVES & MOTORS Hp Input Voltage Phase Output Amps A C 4 0 0 NEMA1 Model S e r i e s R a t i n g s H x W x D (inches) & D i m e n s i o n s NEMA 4 & 12 Model NEMA 4X Model H x W x D (inches) 1/4 (.20kW) 240/120 1Ø 1.4 AC(*)21S-0.2 7.50 x 4.70 x 3.33 AC(*)31S-0.2 AC351S-0.2 7.88 x 6.12 x 3.63 1/2 (.4kW) 240/120 240 240/200 1Ø 1Ø 3Ø 2.2 2.2 2.2/2.5 AC(*)21S-0.4 AC(*)22S-0.4 AC(*)22T-0.4 7.50 x 6.12 x 3.63 7.50 x 4.70 x 3.63 7.
1/15 to 1/2 Hp AC 3-phase Motors AC DRIVES & MOTORS FEATURES & BENEFITS n Geared versions have rugged aluminum die cast housings. n Precision machined gearing, hardened for maximum load capacities. n Oversized bearings for overhung load capacity and longer life. n High-carbon alloy output shaft. n Double-lip, heavy-duty industrial oil seals. n 1/2 Hp units wound for either 115 or 230 VAC 3-phase input.
1/15th Hp 115VAC or 230VAC TENV AC 3-phase Motors Z SERIES FEATURES & BENEFITS n 3-phase Induction Motor n 1/15th Hp Compatible with Minarik’s VFD, VFD-PCM, MAC & AC Series drives F AC DRIVES & MOTORS n n Totally enclosed non-ventilated (TENV) n Geared and non-geared versions n Non-geared versions come with foot mount Specifications TENV • 115 or 230v • Three Phase • 1.0 Service Factor F.L. Amps VAC DIMENSIONS Ratio to 1 Input HP Output RPM 506-21-001 115 12 1/15 140 28 1.10 180 3.
1/15th Hp 115VAC or 230VAC TENV VAC AC 3-phase Motors D SERIES FEATURES & BENEFITS 3-phase Induction Motor n 1/15th Hp n Compatible with Minarik’s VFD, VFD-PCM,MAC & AC Series drives n Totally enclosed non-ventilated (TENV) n Hardened spur gearhead models n Non-Geared versions come with footmount AC DRIVES & MOTORS n Specifications TENV • 115 or 230v • Three Phase • 1.0 Service Factor Output RPM F.L. Torque (In.-Lb.) F.L. Amps VAC Overhung Load (Lb.) 1/15 150 25 0.
1/6th Hp TENV AC 3-phase Motors D SERIES FEATURES & BENEFITS n 3-phase Induction Motor n 1/6th Hp F AC DRIVES & MOTORS n Compatible with Minarik’s VFD, VFD-PCM, MAC & AC Series drives n Totally enclosed non-ventilated (TENV) n Geared and non-geared versions n Non-geared version comes with footmount Specifications TENV • 115 or 230v • Three Phase • 1.0 Service Factor Input Voltage (VAC) Ratio to 1 506-21-007 115 506-21-008 115 506-21-009 506-23-007 Model Number F.L. Torque (In.-Lb.) F.
1/2 Hp TEFC AC 3-phase Motors F SERIES FEATURES & BENEFITS 3-phase Induction Motor n Dual voltage windings for either 115 VAC or 230 VAC use n 1/2 Hp n Compatible with Minarik’s VFD, VFD-PCM, MAC & AC drives n Totally enclosed fan cooled (TEFC) n Footmount and conduit box standard AC DRIVES & MOTORS n Specifications TEFC • Three Phase • Fractional HP • 115/230V Model Number F.L. Torque (In.-Lb.) F.L. Amps 115VAC Overhung Load (Lb.
In-Line and Right Angle AC Gearmotors Compatibility Chart Voltage AC 506-21-002 506-21-003 506-21-004 506-21-005 506-21-006 506-21-007 506-21-008 506-21-009 506-23-001 506-23-002 506-23-003 506-23-004 506-23-005 506-23-006 506-23-007 506-23-008 506-23-009 506-25-001 506-25-002 1/2 MAC05-D240AC X X X X X X X X X X X X X X X X X X X X MAC05-D240AC-PCM X X X X X X X X X X X X X X X X X X X X AC111S-0.2 AC211S-0.
Brushless Technology Some common BLDC advantages include: n B Depending on the application these self commutating motors may cause electrical noise and are susceptible to brush and commutator maintenance or a finite life expectancy. Users who cannot tolerate this motor maintenance have sometimes opted for AC motors which are brushless, small, and inexpensive. However, AC systems have typically been limited by a narrow speed range, poor torque output at low speeds, and large expensive drives.
Low Voltage PWM Brushless DC G BRUSHLESS DC DRIVES FEATURES & BENEFITS n Low voltage: Designed specifically for low voltage brushless motors (24 - 40 VDC). n Reversing: A low voltage, dry contact switch closure on the terminal will reverse the motor “on the fly”. n Speed regulation: 3% regulation of base speed. n User adjustable calibration pots: Minimum and maximum speed. n Diagnostic LEDs: LEDs for Power and Current limit. n Quick connect terminal block: Quick and easy wire terminations.
1/2 to 2 Hp PWM Brushless DC FEATURES & BENEFITS Reversing: Simple switch wired to terminal block allows you to quickly change directions. n Speed range and regulation: .1% speed regulation over 80:1 speed range. n User adjustable calibration pots: IR compensation, max speed, min speed, current limit, acceleration and deceleration. n Diagnostic LEDs: LEDs for power, fault, torque limit and bus limit. n Stopping modes: The user can brake (N.C.), decelerate (N.O.), or coast the motor to a stop (N.C.
1/2 to 2 Hp PWM Brushless DC 4 Quadrant FEATURES & BENEFITS n n Speed range and regulation: .1% speed regulation over 80:1 speed range in voltage or velocity mode. .05% over 100:1 speed range in tachometer mode. User adjustable calibration pots: IR compensation, forward max speed, reverse max speed, min speed, acceleration, deceleration, reverse current limit, forward current limit, zero offset, gain and tachometer. n Diagnostic LEDs: LEDs for Power and Fault.
1/2 to 2 Hp Isolated PWM Brushless DC 4-Quadrant FEATURES & BENEFITS n Current mode operation only: Designed for use with front-end servo controllers only. n 4Q reversing: Regenerative or 4 quadrant drives have the ability to perform quick, contactorless reversing on-the-fly! n Isolated inputs: Accepts floating or grounded signals either 0- ± 10VDC or a 22-25kHz PWM signal. n User adjustable calibration pot: Current limit. n Diagnostic LEDs: LEDs for Power and fault.
Low Voltage PWM Brushless DC G BRUSHLESS DC DRIVES FEATURES & BENEFITS n MM footprint: Extremely compact size with an industry standard mounting footprint. n Reversing: Simple switch wired to terminal block allows you to quickly change direction. n Speed range and regulation: 0.1% speed regulation over 80:1 speed range. n User adjustable calibration pots: Min speed, max speed, current limit and gain. n Diagnostic LEDs: LEDs for power and fault. n Stopping Modes: Brake to a stop (N.C.
Brushless DC Servo Motors FEATURES & BENEFITS n n n Precision balanced rotors and precision bearings for quiet operation. Precision machined dimensions. Samarium Cobalt or Neodymium Iron Boron high-energy rare earth permanent magnets. Low rotor inertias. n Keyed shaft. n TENV, IP65 rating. n IP64 shaft rating. n Class F insulation. n Metric frame sizes 55, 70, 92 and 115 mm. n Nema frame sizes 23, 34, and 42. n Integral Hall-effect sensors.
55mm and Nema 23 Low Voltage Brushless Servo Motors H BRUSHLESS SERVO MOTORS FEATURES & BENEFITS n Compatible with Minarik LVBL and MMBOSS drives. n Samarium Cobalt permanent magnets. n Insulation Class F. n IP65, TENV enclosure. n IP64, shaft rating. n Keyed shaft. n 55mm frame size. n Nema 23 mounting with “N” suffix. n Flying leads. B O S S M o t o r S p e c i f i c a t i o n s * Model No. Max Terminal Voltage (VDC) Max Speed No Load (RPM) 530-XX-210(N) 64 8000 6.3 1.6 10.
55/92 mm and Nema 23/34 Brushless Servo Motors H FEATURES & BENEFITS Compatible with BOSS04 brushless drives. n Samarium Cobalt permanent magnets. n Insulation Class F. n IP65, TENV enclosure. n IP64, shaft rating. n Keyed shaft. n 55mm (2XX) and 92mm (3XX) frame sizes. n Nema 23 (on 55mm) or Nema 34 (on 92mm) with “N” suffix. n Flying leads. B O S S M o t o r S p e c i f i c a t i o n s * Model No.
92 mm and Nema 34 Brushless Servo Motors FEATURES & BENEFITS n n n n n n n H BRUSHLESS SERVO MOTORS n n n Compatible with BOSS04 brushless drives. Samarium Cobalt permanent magnets. Insulation Class F. IP65, TENV enclosure. IP64, shaft rating. Keyed shaft. 92mm frame sizes. Nema 34 mountings with “N” suffix. Flying leads. Thermal sensors. B O S S M o t o r S p e c i f i c a t i o n s * Model No. Max Terminal Voltage (VDC) Max No Load Speed (RPM) 530-XX-332(N) 380 6000 53 13.3 12.2 2.4 10.
92 mm and Nema 34 Brushless Servo Motors FEATURES & BENEFITS Compatible with BOSS08 brushless drives. n Samarium Cobalt permanent magnets. n Insulation Class F. n IP65, TENV enclosure. n IP64, shaft rating. n Keyed shaft. n 92mm frame sizes. n Nema 34 mounting with “N” suffix. n Flying leads. n Thermal sensors. B o s s º Model No. M o t o r S p e c i f i c a t i o n s Max Max Current Torque Cont. Torque Terminal Mechanical with Peak Cont. Peak Cont. Res. Ind. Therm.
115 mm and Nema 42 Brushless Servo Motors FEATURES & BENEFITS n n n n n H BRUSHLESS SERVO MOTORS n n n n n Compatible with BOSS08 brushless drives. Neodymium Iron Boron permanent magnets. Insulation Class F. IP65, TENV enclosure. IP64, shaft rating. Keyed shaft. 115mm frame sizes. Nema 42 mountings with “N” suffix. Flying leads. Thermal sensors. B O S S M o t o r S p e c i f i c a t i o n s * Model No. Max Terminal Voltage (VDC) 530-XX-412(N) 260 6000 94 33 30 8.8 1.29 6.9 .0025 28.4 .
115 mm and Nema 42 Brushless Servo Motors FEATURES & BENEFITS Compatible with BOSS15 brushless drives. n Neodymium Iron Boron permanent magnets. n Insulation Class F. n IP65, TENV enclosure. n IP64, shaft rating. n Keyed shaft. n 115mm frame sizes. n Nema 42 mounting with “N” suffix. n Flying leads. n Thermal sensors. B O S S Model No. Max Terminal Voltage (VDC) 530-XX-412(N) º Max Speed No Load (RPM) M o t o r S p e c i f i c a t i o n s * Cont. Torque with Minarik Therm.
Brushless Motors Speed Torque Curves Torque loss or torque rippling may occur when running in velocity mode at speeds under 300 RPM.
Brushless Motors Speed Torque Curves Torque loss or torque rippling may occur when running in velocity mode at speeds under 300 RPM.
Brushless Motors Speed Torque Curves Torque loss or torque rippling may occur when running in velocity mode at speeds under 300 RPM. Cogging may also occur at speeds less than 300 RPM H BRUSHLESS SERVO MOTORS Continuous TQ Peak TQ 530-XX-426 with BOSS08 @ 230VAC Continuous TQ Peak TQ 530-XX-430 with BOSS08 @ 230VAC Continuous TQ Peak TQ 530-XX-442 with BOSS15 @ 115VAC 82 Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.
Planetary Gearheads Minarik's Gator Series Gearheads T Planetary gearheads take the speed and torque developed at the motor’s output shaft pinion (sun gear) and effectively divides it into three orbiting planetary gears. These planet gears react off of two different gear engagements; the rotating sun gear on one side and the stationary ring gear that surrounds the entire assembly on the other side.
17/23 Frame Planetary Gearheads WEIGHT Ratios 4:1 to 10:1= 1.1 lbs Ratios 16:1 to 100:1= 1.76 lbs INPUT RPM RANGE 0 to 5000 RPM TEMPERATURE RANGE -20 to 250 F° PEAK TORQUE 15% above continuous rating BACKLASH Ratios 4:1 to 10:1 Standard = 6 arc-minutes Low backlash unit = 3 arcminutes (add -L to part #) Ratios 16:1 to 100:1 Standard = 10 arc-minutes Low backlash unit = 7 arcminutes (add -L to part #) GEARHEADS 17 Gator Planetary Gearheads Part Number I Ratio Cont. output Cont. output Cont.
34/42 Frame Planetary Gearheads WEIGHT Ratios 4:1 to 10:1= 5.94 lbs Ratios 16:1 to 100:1= 9.68 lbs INPUT RPM RANGE 0 to 5000 RPM TEMPERATURE RANGE -20 to 250 F° PEAK TORQUE 15% above continuous rating BACKLASH Ratios 4:1 to 10:1 Standard = 6 arc-minutes Low backlash unit = 3 arcminutes (add -L to part #) Ratios 16:1 to 100:1 Standard = 10 arc-minutes Low backlash unit = 7 arcminutes (add -L to part #) 34 Gator Planetary Gearheads Ratio Cont. output Cont. output Cont.
Dimensional Drawings Planetary Gearheads Input Shaft Dia: .2" "A" 17 FRAME Description Dim "A" Single Stage (4:1 to 10:1) 2.869±.015 GEARHEADS Double Stage (16:1 to 100:1) 3.738±.015 I Input Shaft Dia: .25" 23 FRAME Description Dim "A" Single Stage (4:1 to 10:1) 3.146±.015 Double Stage (16:1 to 100:1) 4.249±.015 Gator Series 34 FRAME Input Shaft Dia: .5" Description Dim "A" Single Stage (4:1 to 10:1) 4.063±.015 Double Stage (16:1 to 100:1) 5.431±.015 42 FRAME Input Shaft Dia: .63" 1.001 /.
Digital Controls FEATURES & BENEFITS n Excellent Speed Regulation: 0.05% speed regulation of set speed provides for tight control throughout a 200:1 speed range. Pushbutton Programming: Three front panel pushbuttons provide quick and easy programming. n 4-Digit LED Display: Red 0.5 inch (13 mm) wide digits for good visibility. n Programmable Decimal Point: Makes specific application readouts easy.
Digital Controls FEATURES & BENEFITS n ACCESSORIES n Four Operating Modes: Displays 1) speed of application or multiple of it 2) time in process indicating duration of application 3) the inverse speed (i.e., minutes per revolution) 4) number of counts received from feedback device. Selectable Feedback Devices: Accepts magnetic pickup, hall effect, inductive proximity sensor or encoder input. n +5 VDC (50mA) or +12 VDC (25mA) power supply: Provided to power feedback device.
Encoder Feedback Devices PK Series Specifications Electrical Input Voltage . . . . . . . . . . . . . .5VDC . . . . . . . . . . . . . . . . . . . . . .12VDC . . . . . . . . . . . . . . .15VDC Current . . . . . . . . . . . . . .12 Milliamperes . . . . . . . . . . . . . . .12 Milliamperes . . . . . . . . .12 Milliamperes Regulation . . . . . . . . . . . .±10%. . . . . . . . . . . . . . . . . . . . . .±10%. . . . . . . . . . . . . . . .±10% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Accessories Isolation Card (Open Chassis) ACCESSORIES The PCM4 card is a compact and cost-effective solution for process control applications. Powered by 115 or 230 VAC, the PCM4 uses Burr Brown® Technology to isolate and condition incoming DC voltage signals from process controllers, motors, transducers, microprocessors or any signal. Typically, the output of the PCM4 connects to the input of a motor drive; hence, incompatible devices safely couple to yield a higher level of automation.
Accessories DESCRIPTION STOCK NO. TECHNICAL DATA MODEL USAGE Speed Dial and Knob 110-0038 Dial 1.75" W X 1/5" w/0.375 hole All chassis drives 140-0009 Knob 4.40" X 3.00" X 0.70" aluminum MM chassis controls 223-0159 Heat Sink 4.40" X 3.00" X 0.70" aluminum MM chassis controls 223-0174 Heat Sink 7.78" X 6.00" X 0.89" aluminum NEMA 1 cased controls RG chassis controls Heat Sink Heat Sink 223-0269 Heatsink 6.90" X 5.25" X 1.00" aluminum MAC controls 223-0271 Heat Sink 9.78" X 6.
Accessories STOCK NO.
AC Series Accessories STOCK NO. DESCRIPTION TECHNICAL DATA MODEL USAGE Dynamic Braking Dynamic braking resistor module 1/4 - 1/2 Hp, 208 to 230 VAC motor voltage AC100 & 200 series Dynamic braking resistor module 1 - 1.
AC Series Accessories DESCRIPTION TECHNICAL DATA MODEL USAGE 844-400 CE Filter 10A, 1 Phase AC100 & AC200 series 844-401 CE Filter 20A, 1 Phase AC100 & AC200 series 844-402 CE Filter 8A, 3 Phase AC100 & AC200 series 844-403 CE Filter 10A, 3 Phase AC100 & AC200 series 844-404 CE Filter 20A, 3 Phase AC100 & AC200 series Remote keypad w/ gasket 8 foot connecting cable, NEMA 4X rated AC100 series 840-004 Remote keypad w/ gasket 8 foot connecting cable, NEMA 4X rated AC200 series 8
Gearmotor Accessories Sub-FHP Gearmotor “L” Mounting Bracket For Gearmotors A 221-0991* Z Series 3.75 4.50 3.935 3.00 2.25 1.50 2.645 1.50 1.875 3.75 221-0992** E Series 4.50 6.00 5.520 4.00 3.10 2.20 3.625 1.50 2.500 5.00 B C DIMENSIONS (Inches) D1 D2 D3 X Dimensions Part Number BA F E * Maximum radial load no greater than 50 lbs. ** Maximum radial load no greater than 200 lbs.
Single & Four Quadrant Drives C1XP, C4XL, MM, MMXL, XP, XL REFERENCE SINGLE QUADRANT DRIVES K Wiring Diagrams FOUR QUADRANT DRIVES 96 C1RG,NRG, RG Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.
Brushless & AC Drives BRUSHLESS DRIVES BOSS 1Q, BOSS 4Q, LVBL REFERENCE K Wiring Diagrams 3-PHASE AC DRIVES MAC Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.
Single Quadrant, Isolated Drives REFERENCE S I N G L E Q U A D R A N T , I S O L A T E D D R I V E S MM311U/MM301U/MM501U K MM311U/MM301U/MM501U MM501U Wiring Diagrams SINGLE QUADRANT, ISOLATED DRIVES PCM21000A, PCM22000A, PCM230001A 98 PCM21000A, PCM220000A, PCM230001A PCM23001A Signal input modes Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.
Isolation Devices ISOLATION DEVICES PCM4 PCM4 Speed ratio application REFERENCE PCM4 Isolation module K PCM4 Speed pot connection Wiring Diagrams ISOLATION CARDS PCM OPTION CARDS Input voltage is pre-selected on 200-0417 and 2000418. Select 115 or 230 on 200-0416 PCM Option Card 200-0416, 200-0417, 200-0418 PCM Option Card Polarity reversal switch connection Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.
Jog Circuit, RG Series XL & MM CONTROLS REFERENCE JOG CIRCUIT Jog circuit for any XL or MM control K Wiring Diagrams RG SERIES FORWARD-REVERSE SWITCH INDEPENDENT ADJUSTABLE SPEEDS FWD-STOP-REV SWITCH INDEPENDENT FORWARD & REVERSE SPEEDS WITH A FWD-STOP-REV SWITCH 100 Call us toll free 1•800•MINARIK or download manuals at www.minarikdrives.
DC Drives Overview Regenerative drives have the ability to turn the mechanical energy required to brake a DC brushed motor back into electrical energy. They do this by electrically reversing or braking DC brushed motors at a user-defined rate. Therefore, there are no mechanical relays or resistors to wire or wear out. By being able to control torque in the opposite direction of speed, Regenerative drives can control overhauling loads caused by gravity or inertia.
Speed Range The same concept holds true at minimum speed. The drive may be capable of running a motor, with “cogging,” at 1 RPM. However, if the motor stalls when loaded, the drive speed range cannot be used at the lower end since the drive allowed the motor to stall. REFERENCE S K peed range is usually defined as the ratio of maximum system speed to the minimum system speed. For example, if the maximum speed is 1,750 RPM, and the speed range is 100:1, the minimum speed will be 17.5 RPM.
I Regulation Current Limit I Efficiency REGULATION We define the regulation speed of a DC brush-type motor as the drive‘s ability to hold a desired set speed as the load seen by the motor changes. We illustrate this below using the speed/torque curve of a DC motor controlled by DC drives. The horizontal line represents “perfect speed regulation” for a given motor. The motor speed does not change, not even 1 RPM, even though the motor experiences an increasingly heavier load.
Deadband I Speed I Accel/decel ADJUSTABLE ACCELERATION & DECELERATION REFERENCE DEADBAND K Some Minarik regenerative drives contain the deadband feature for applications requiring the ability to adjust the time that elapses between current reversals. Adjustments to the deadband trimpot will alter the degree to which a motor resists changes in shaft position at zero speed. It performs this function by applying a small AC voltage to the motor armature.
Dynamic Braking I Inhibit DYNAMIC BRAKING Motor Amps Recommended Brake Resistor RBrake Watts Less then 2 1Ω 1W 2A-3A 5Ω 5W 3A-5A 10Ω 10W 5A-10A 20Ω 20W 10A-17A 40Ω 50W INHIBIT Depending on the application, users may want to ramp their motor down slowly (decelerate), while others may need to stop more quickly. For rapid or frequent motor stopping capability, most applications require regenerative drives. However, typical Minarik drives contain inhibit circuitry.
Isolation REFERENCE M K otor windings are simply coils of wire separated by insulating material. Only the base and outside of the motor is touching “earth ground.” The drives use one of the wires coming from these motor coils as “common”. Common is the point in the control circuit from which all other internal voltages are referenced. This part of the motor coil is the drive’s zero reference. Common and earth ground are at a high voltage potential from each other, typically equal to the line voltage.
Form Factor F orm factor is a figure that indicates how much the current departs from pure DC. Mathematically, form factor is the quotient of RMS current and average (AVG) current.: RMS Current (AC) Maximum Output Voltage (115 VAC Input) AVG Current (DC) An unfiltered SCR drive output is not a fully rectified sine wave at maximum speed. Form factors of approximately 1.37 are typical for an unfiltered SCR drive operating at full speed. At lower speeds, the form factor of the armature output increases.
Torque 2. Acceleration/Deceleration Torque REFERENCE W K hen sizing a motor, torque is the most critical element to know. Once you know the motor requirement, sizing the drive is easy. The torque required from the motor is linearly proportional to the torque required to move the load. There are two simple methods for calculating torque: 1.
Inertia Worksheet for Braking & Reversing Applications 1. LEADSCREW MECHANICAL SYSTEM B. 1. 2. 3. 4. Reflected Load Inertia Load Weight (W Load) Leadscrew Pitch (P) Efficiency (E) Load Inertia (J Load) Calculation = (W Load ÷ (E x P2) x (1 ÷ (2 x PI))2 C. Total Inertia 1.
Conversion Factors & NEMA Ratings ENCLOSURE STANDARDS for Nonhazardous Locations Unit Symbol ampere A electrical current farad F electrical capacitance henry H inductance meter m length second s time Standard NEMA (IEC)* volt V electrical potential difference NEMA 1 (IP10) 8 watt W power NEMA 3 (IP54) 8 8 4 4 4 form factor ff rms current ÷ avg current NEMA 4 (IP56) 8 8 4 4 4 4 4 4 4 NEMA 4X (IP56) 8 8 4 4 4 4 4 4 4 NEMA 12 (IP52) 8 4 4 4 4 4 NEMA 13 (IP54) 8 4 4 4
Conversion Factors FORCE* LENGTH* B A mm mm cm 10 m 1000 in 25.4 ft 304.8 cm m in ft 0.1 0.001 0.0393701 0.00328084 A - 0.01 0.393701 100 - 39.3701 0.0328084 3.28084 2.54 0.0254 - 0.083333 30.48 0.3048 12 - B g kg oz lbs N g 0.001 0.035274 0.00220462 0.0098 kg 100 35.274 2.20462 9.807 oz 28.3495 0.0283495 0.0625 0.278 lbs 453.592 0.45392 16 4.448 N 101.97 0.102 3.597 0.
Agency Approvals PART NUMBER UL PAGE # CUL CSA CE Y Y Y Y Y Y Y Y Y Y Y P N N N N Y Y Y Y Y Y Y N N N N Y N N Y Y Y Y Y Y N N N N N N N N N N N N N Y Y Y Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N Y Y Y Y Y Y N N N N N N N N N Y N N Y N N N Y Y Y N Y Y Y Y N Y N Y Y Y Y N N N N N N N N N N N N Y Y Y Y Y Y Y Y Y Y N N Y Y Y Y Y Y N Y Y Y Y N N N N Y N N Y N N N Y Y Y Y Y Y Y Y Y Y Y N N N N N N Y Y Y Y Y Y Y Y Y Y REFERENCE ® K MM23011C MM23001C MM23012D MM23112D MM23212D MM23412D MM23002D MM2310
Agency Approvals PART NUMBER PAGE # UL CUL CSA Y Y Y Y Y N N Y Y Y Y Y Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N Y N Y Y Y Y Y Y P P P Y Y Y Y Y Y Y Y Y Y N N Y Y N N N N N N N N N Y Y Y Y Y N N N Y Y Y Y Y N N N N N N N N Y Y Y Y N N Y Y Y Y Y Y Y Y N N N N N N N N N N N N N N N Y Y N N Y Y Y Y Y N N Y Y N N Y Y Y Y N N Y Y Y Y Y N N N N N N Y Y N Y N N N N N N N N N N N N N Y Y Y Y Y Y N N N Y N N N N N N CE ® 22 22 22 23 23 24 24 25 25 26 27 27 28 28 28 29 29 30 30 30 31 31 32 32 32 33 33 33
Acceleration to IR Compensation Acceleration/Deceleration The time rate of change in velocity; acceleration refers to an increase in velocity, while deceleration refers to a decrease in velocity. Generally expressed as radians/sec/sec. Boardmounted trimmer potentiometers let users adjust the time it takes for the motor to reach set speed. Actuator A device that converts various forms of energy, when given an input, to rotating or linear mechanical motion such as a motor.
IGBT to Watts board mounted trimmer potentiometer. Isolated Gate Bipolar Transistor gate (IGBT) A power transistor with a gate similar to the base of BJT. The difference is that the gate is electrically insulated from the collector-emitter circuit. This allows high voltages and currents to be conducted. Jogging This feature provides a means of momentarily moving the motor at a different speed (normally slower) from the normal operating speed. Operators access this function using a separate control input.
Cross Reference REFERENCE OLD MODELS K 11 6 AC75 AC100 AC200 BC90 BC90UD4 BC290 BC290UD4 BC2110UD4 BC2150UD4 BCT198UD4 BCT2150UD4 C80U C85U C280U C285U DLC120 DLC240 DLC300 DLC300-SPEC.0404 DLC400 DLC400-SPEC.
Cross Reference NEW MODELS RG400UA-PCM RG300UA SH12 SH12FB SH14 SH32 SH32FB SH33 SH52 SH52FB SH53 SH63 SH73 SH83 SH273 SH283 SH293 SL10U SL14 SL14P SL15U SL31UD1 SL31UD2 SL31UD3 SL31UD4 SL32 SL51UD1 SL51UD2 SL51UD3 SL51UD4 SL52 SL58 SL58U SL61 SL61UD1 SL61UD2 SL61UD3 SL61UD4 SL63 SLF38 SLF38UD4 SLF58 SLF58UD4 SLF61 SLF63 SLF67 SLF68 SLF68UD4 SLF69 SLF70 SLF88 SLF88XF SLF298 SLT18UD4 SLT38UD4 RG500UA-PCM RG500UA SL15 SL15 SL15 MM21251C MM21251C MM21251C MM21251C MM21251C MM21251C MM21251C No longer availab
Index REFERENCE PART # K 032-0020 032-0033 032-0043 032-0060 032-0062 032-0076 035-0006 035-0007 035-0008 050-0018 050-0019 050-0021 050-0024 050-0026 050-0074 080-0009 080-0027 080-0030 10EP1 110-0038 134-0046 140-0009 155-0074 155-0075 200-0364 200-0386A 200-0416 200-0417 200-0418 201-0024 201-0079 202-0001 202-0003 202-0005 202-0014 202-0056 202-0112 20VDK1 20VR1 20VV1 211-0001 211-0006 211-0010 211-0038 220-0048 220-0049 220-0051 221-0042 221-0991 221-0992 221-0993 221-0994 221-0996 221-0997 223-015
Index PART # In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared Motor In-line Geared
Index REFERENCE PART # K 120 6VSK1 6VV1 840-001 840-002 840-003 840-004 840-005 840-006 840-009 840-100 840-101 840-102 840-103 840-104 840-105 840-106 840-107 840-108 840-109 840-110 840-111 840-112 840-113 840-114 840-115 840-116 840-117 840-118 840-119 841-001 841-002 841-003 841-004 841-005 841-006 841-007 841-008 841-009 841-030 841-031 841-032 841-033 841-050 841-051 841-052 841-100 841-101 841-102 841-103 841-104 841-105 841-106 841-107 841-108 841-109 841-110 841-111 841-112 841-113 841-114 841
Index PART # Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC NEMA 1 Isolated PWM AC
Index REFERENCE PART # K 122 AC425T-15 AC425T-18.5 AC425T-2.2 AC425T-22 AC425T-3.7 AC425T-30 AC425T-37 AC425T-45 AC425T-5.5 AC431S-0.2 AC431S-0.4 AC431S-0.75 AC431S-1.1 AC432S-0.4 AC432S-0.75 AC432S-1.1 AC432S-1.5 AC432S-2.2 AC432T-0.4 AC432T-0.75 AC432T-1.1 AC432T-1.5 AC432T-11 AC432T-2.2 AC432T-3.7 AC432T-5.5 AC432T-7.5 AC434T-0.75 AC434T-1.5 AC434T-11 AC434T-15 AC434T-2.2 AC434T-3.7 AC434T-5.5 AC435T-0.75 AC435T-1.5 AC435T-11 AC435T-15 AC435T-2.2 AC435T-3.7 AC435T-5.5 AC442T-15 AC444T-18.
Index PART # DESCRIPTION PGS 3 10 3 3 10 3 3 12 3 12 3 7 7 9 9 9 9 7 72 28 28 28 28 28 28 29 29 29 29 14 14 14 14 14 14 33 32 33 32 33 32 6 6 6 6 13 13 90 22 22 22 89 89 31 34 25 25 35 34 25 25 35 31 26 RG60U RG60U-PCM RG60U-T RGT300U RGT300U-PCM RGT310U RGT310U-PCM RGT400U RGT400U-PCM RR2KP-U-DC24V SR3P-05C SR3P-06 VFD01-230AC VFD01-230AC-PCM VFD01-D230AC VFD01-D230AC-PCM VFD02-115AC VFD02-115AC-PCM VFD02-230AC VFD02-230AC-PCM VFD02-D230AC VFD02-D230AC-PCM VFD04-115AC VFD04-115AC-PCM VFD04-230AC VFD04-2
Drives Description Index DRIVE MODEL DESCRIPTION F E A T U R E S The & MM23000C B E N E FSeries I T Sare reliable, cost-effective MM23001C MM23002D M1 M2 PCM21000A MM501U MM03-115AC-PCM dual voltage SCR Open Chassis drives for 1/20 to 1 Hp DC motors. These drives are an excellent solution for controlling permanent magnet or shunt wound DC motors in variable speed applications.
Drives Description Index DRIVE MODEL DESCRIPTION RG5500U The RG5500U is a dual voltage, isolated four quadrant regenerative drive. This full featured drive has nine calibration posts, on board fusing and a terminal block. It can accept analog or current input reference signals and an analog tach for improved speed regulation. FEATURES & BENEFITS RG60U MMRG31U MMRGD03-D230AC RGT300U The RG60U is a compact, dual voltage, full-featured regen drive rated at 1hp (2hp with heatsink).
P r o d u c t Te c h n o l o g i e s YOUR SOURCE FOR AC & DC MOTOR CONTROL DC Drives: Motors: • R e g e n e ra t i ve • D C G e a re d • SCR • D C N o n - G e a re d • PWM • DC Brushless • Brushless • D C Pe r m a n e n t M a g n e t • Digital • AC 3 - p h a s e G e a re d • N E M A E n c l o s u re a n d • AC 3 - p h a s e N o n - G e a re d Chassis Models Gearheads: AC Drives: • 1 7 , 2 3 , 3 4 , 4 2 Fra m e • Pro g ra m m a b l e Planetary Gearheads • N E M A E n c l o s u re, I P 2 0
