Innovations for heating Flexible electrical heating Tracer Heater Systems · Heating Hose Systems · Manufacturing · Engineering Hillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 Waghäusel Tel.: 0 72 54 / 92 56-0 · Fax: 0 72 54 / 92 56-20 · E-Mail: info@hillesheim-gmbh.de www.hillesheim-gmbh.
Your contact persons Hillesheim GmbH Am Haltepunkt 12 D-68753 Waghäusel info@hillesheim-gmbh.de www.hillesheim-gmbh.de Phone: 0049 (0) 7254 / 9256-0 Fax: 0049 (0) 7254 / 9256-20 sales department Mr. Baumgart Mr. Trautwein Mr. Wolff direkt dialing -13 -14 -19 purchasing department Mrs. Fin -15 -16 Version 2.2008 engineering Mr.
Company Portrait Your partner for tailored electrical heat We have specialised in developing and manufacturing flexible electrical heating hoses and tracer heating systems. If you are looking for the technically and economically best solution you should take us into consideration. In close co-operation with the customer we advice and develop innovative heating concepts and special applications.
Providing heat Retaining heat II
1. General Pointer and Facts 2. Heating Hoses 3. Flexible Tracer Heaters 4. Surface Heating Elements 5. Special Developments 6.
Contents 1 General Pointer and Facts Description and construction of a Hillesheim heating hose. Examples and fields of applications. . . . . . . . . . . . Technical Data (rated power, tolerances) . . . . . . . . . Information about Hillesheim heating hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 .3 .4 .4 Fittings DKR . . . . RSL/RSS . . . . DKL/DKM/DKS DKJ . . . . BDN . . . . . . . . . . . . . . . . .
HMI – Mini heating hose . . . . . Heated sleeves. . . . . . . . . . Heating sleeve HIH . . . . . . . Isolating sleeve without heating HI Hot-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 °C . 200 °C . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .
General Pointer and Facts Heating Hoses General Pointer and Facts Flexible Tracer Heaters Surface heating elements Special Developments Temperature Controllers
General Pointer and Facts Description and construction of a Hillesheim heating hose Whenever media needs to be transported from a device or a system to some other part of the device or system, and the piping cannot be rigidly installed, flexible heated hose lines can be used for transportation purposes. In the majority of applications, it is a requirement to maintain the product temperature at a constant level, irrespective of the temperature fluctuations in the system or the ambient temperature.
General Pointer and Facts Examples and Fields of Application Foam installation wrapper foam, PUR-foam, 2K installations Transporting technology HGV, ship loading / unloading hoses Silo and level compensating hoses Instrumentation Exhaust gas measuring and analysing pipes Sample taking Smoke-gases General apparatus construction Filling and sealing installation Food processing Extruder Co-Extruder Conection technology Hotmelt-Installation Labeling machines Bookbinding and packaging installations Glue rob
General Pointer and Facts Technical Data Rated power watt/meter at 230 V ~ for standard-heating hoses Type DN 4 6 8 10 12 16 20 25 32 40 50 H 100 H 700 H 200 H 800 100 °C 80 100 120 140 160 200 260 330 380 440 550 200 °C 250 °C 100 120 140 160 200 260 330 380 440 550 660 H 900 450 °C 220 250 280 310 400 460 610 660 880 H 400 80 °C 55 60 70 85 outer-Ø with standard braiding 70 70 70 90 90 120 120 40 40 40 45 45 50 50 Special power and vol
Nominal size: The nominal size (inside diameter) is abbreviated as NW or (English) DN, and is determined by the flow quantity and/or the viscosity of the medium. Standard in PTFE (T1...T4) 4.... 50 mm, stainless steel (T5) from DN6. Larger dimensions are available on request (see also page 31 transfer - unload hoses). Hydraulic pressure hoses: The hydraulic pressure hose type is mainly determined by the same parameters as the nominal size. Added to this is the operational pressure.
General Pointer and Facts Fittings DKR* Universal conical nipple, union nut inch (BSP) *2 DN (NW) G = inch thread 4 G 1/8"-28 G 1/4"-19 6 G 1/4"-19 8 G 3/8"-19 10 G 3/8"-19 G 1/2"-14 12 G / "-14 G 5/8"-14 16 G 3/4"-14 20 G 1"-11 25 G 1"-11 G 11/4"-11 32 G 1 / "-11 G 11/2"-11 40 G 11/2"-11 1 2 1 4 RSL/RSS Pipe connection light / heavy Duty series for cutting ring DN (NW) RSL L (mm) 4 25 6 8 RSS d (mm) L (mm) d (mm) 6 27 8 25 8 29 10 26 10 29 12 10 26 12 29
General Pointer and Facts Fittings DKJ* Nipple with 74°-conus JIC, union nut UNF-thread DN (NW) 4 7 16 G = Thread / “ -20 UNF 6 1 2 8 1 2 8 9 16 8 5 8 / “ -20 UNF / “ -20 UNF / “ -18 UNF / “ -18 UNF 10 9 16 10 3 4 12 3 4 16 7 8 / “ -18 UNF / “ -16 UNF / “ -16 UNF / “ -14 UNF 20 1 / “ -12 UNF 25 15/16“ -12 UNF 32 15/8“ -12 UNF 40 17/8“ -12 UNF 1 16 BDN* Flanged nut flat packing, union nut metric / inch DN (NW) 6 8 10 10 12 16 20 25 32 40 G = inch / thread G 1/4" G 3/8" G 3/8"
General Pointer and Facts Pressure Hoses T1 Smooth PTFE hose with one braided layer of stainless steel wire, (1.4301) max. working temperature 250°C hose size *working pressure bar min. bending radius mm 4 275 50 6 240 75 8 200 100 10 175 120 12 150 135 16 135 160 20 100 200 25 80 250 T2 Smooth PTFE hose with two braided layers of stainless steel wire, (1.4301) max. working temperature 250°C hose size) *working pressure bar min.
General Pointer and Facts External Protective Hoses Polyamide-standard protective braid material: PA 6, Polyamide temperature stability +150 °C * Very flexible, deliverable in different colours Metal protective braid material: galvanized steeel or Stainless steel temperature stability +300 °C to +500 °C * Very flexible, very good protection against abrasion PA-corrugated hose material: PA 6 (polyamide) temperature stability +90 °C * Very flexible, recommendable for roboters, non-crush, flame
General Pointer and Facts End Caps Hard cap Tear- and twist safeguard The hard cap is firmly bonded with the basic hose. Consequently, there is no tearing or twisting of the cap due to heat expansion or strong movements of the heating hose. Bending safeguard Through the hard cap, the bending point of the basic hose is moved well behind the fitting and thus the critical transition between the hose and fitting is neutralised by the hard cap and the time between ho overhauls of the basic hose is increased.
General Pointer and Facts Connection Cable Exit Hard cap Soft cap bent up forward hose sided or frontal Standard and dard ace back trace forward hose sided or frontal Standard nda ard trace back combined 11
General Pointer and Facts Order Form Industrial heating hoses Heating hose Sensor External jacket Fittings 1 2 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 = Polyamide standard protective braid 1 = Stainless steel braid 2 = Galvanized steel braid 3 = PA-corrugated hose 4 = Metal corugated hose 5 = Textitel glass braiding 6 = PU-corrugated hose 7 = Silicone-outer skin 0 1 2 3 4 5 6 7 8 9 = = = = = = = = H H H H H H H H 100 200 400 500 600 700 800 900 = = = = = = = = = = Fe-CuNi Fe-CuNi + limiter PT 100 PT
Analytical heating hoses Heating hose Sensor External jacket Fittings 3 = H 300 0 1 2 3 4 5 6 7 8 9 0 = Polyamide standard protective braid 1 = Stainless steel braid 2 = Galvanized steel braid 3 = PA-corrugated hose 4 = Metal corugated hose 5 = Textitel glass braiding 6 = PU-corrugated hose 7 = Silicone-outer skin 0 6 A B C = = = = = = = = = = Fe-CuNi Fe-CuNi + limiter PT 100 PT 100 + limiter NiCr-Ni NiCr-Ni + limiter limiter without sensor Controller HTI PT 100 + 2.
General Pointer and Facts Choices Terminal technology for type H 300 Series Analytical heating hoses for type H 300 A + B + C Terminal caps of silicone. 3 m connection cable. Order number H 300 B-Si Terminal caps of polyurethane with terminal block in hard cap. Available as a self-assembly set. Order number H 300 B-Ki Terminal with heavy-gauge KV screw union at the end. Order number H 300 B-KVEi Terminal with moveable heavy-gauge KV screw union.
General Pointer and Facts Choices Inner core (respectively pipes) for H 300 Series Analytical heating hoses PFA- 200 °C or PTFE core with 1 mm wall thickness DN (NW) Min. bending radius / mm** Pressure / bar* 250 °C 4 6 8 10 12 200 250 300 350 400 18 13 10 8 6 Vakuum 8 mbar VA/VA-Stainless steel 350 °C core with 1 mm wall thickness (1.4571) DN (NW) Min.
General Pointer and Facts Installation Recommendations Modelled after DIN 20066: 2002-10 False Right Pulling on the ends of rolled hoses causes them to build up a torsion stress and can subject them to bending radii smaller than permissible. Hoses are not to be twisted. Remedy: Unroll the ring of hose rather than pulling it off. Hose lines should be installed in such a manner that they are free of tensile stress in all operational states; similarly, jamming stress (i.e.
General Pointer and Facts Installation Recommendations False Right Avoid twisting the hose when connecting it to moving parts, particularly when motion and bending take place in the same plane. This can be achieved through proper installation or structural precautions (e.g. turning knuckle). ød ≈ 1,5 ø d in rm r min The danger of kinking is particularly great for handheld devices. Remedy: Depending on the operating position, introduce an elbow fitting or kink protection (e.g.
General Pointer and Facts Installation Recommendations False Right Heat build-up will occur if heating hoses are routed through a closed channel or shaft. Remedy: hoses may not touch one another. Furthermore, sufficient ventilation is to be provided. If, for example, powder-like substances, adhesives or other thermally insulating materials accumulate on heating hoses, then overheating will occur at these locations. Remedy: eliminate the cause with regular cleaning to remove such materials.
General Pointer and Facts Protection grade / Protection class Protection grades for electrical equipment according to EN 60529 Protection grades against solid foreign objects, marked first index First Index Short description Definition 0 Non-protected – 1 Protected against solid foreign objects of 50 mm diameter and greater Protected against solid foreign objects of 12,5 mm diameter and greater Protected against solid foreign objects of 2,5 mm diameter and greater Protected against solid foreign obj
General Pointer and Facts Notes 20
General Pointer and Facts Heating Hoses Heating Hoses Flexible Tracer Heaters Surface heating elements Special Developments Temperature Controllers
Industry Heating Hoses Series H 100 / H 700 H 200 / H 800 250 °C Standard heating hose Heating Hoses Applications: Heating or heat-loss free transport of: oil, grease, wax, resin, tar, paint, water, carbon dioxide, plastics, sealants, etc. Employable pressurised hoses of PTFE from DN 4 to 50 mm; pressure strain depending on nominal width up to 600 bar.
Industry Heating Hoses H 800 Special 250 °C Heating hose system for co-extrusion for the plastics industry Operating temperature: 250°C Rated voltage: 230 V AC/DC (other voltage 12 - 500 V) Rated power: for NW 8 for NW 10 for NW 12 for NW 16 Pressure hose: T3 PTFE, see page 8 Fittings: Stainless steel, 1.4305; 1.4571; 1.2316; the fitting is tapered and polished, so that no or very little material can be deposited on it.
Industry Heating Hoses Series H 900 600 °C Heating hose with stainless-steel pressure hose T 5 Heating Hoses Applications: Heating or heat-loss free transport of: oil, grease, wax, resin, tar, paint, water, carbon dioxide, plastics, sealants, etc. The pressure hose made of corrugated stainless steel, allows very high temperatures of up to 600°C. In addition it is diffusionproof. Operating temperature: max.
Industry Heating Hoses Series H 400 80 °C Heated twin-hose Heating Hoses Applications: Polyurethane foam processing, epoxy resin systems, paint spraying systems, dual-component casting systems. By heating two separate pressure hoses, cooling down of the components during transportation from the machine to the working position is prevented, and thus their failure to react together in an optimum manner.
Industry Heating Hoses Series H 500 Type A Type B 100 °C Heating hose with internal heating Heating Hoses Ap Applications: Low-viscosity and gaseous media such as water, oil, lye, acid or air. Low The heating as well as the temperature sensors inside the hose have Th direct media contact. An optimum heat transfer is thus ensured. dir The external diameter is very low due to this design. Th No thermal insulation is required up to a usage temperature of 60°C. 60 Operating temperature: O max.
Industry Heating Hoses H 600 65 °C / 120 °C / 200 °C Heating hose with explosion approved heating conductors Operating temperature: max.
Industry Heating Hoses HDM 95 / 200 95 °C / 200 °C Double-jacket heating hose Double-ja Heating Hoses Applications: Explosion end endangered areas. The HDM hose can be used as a HEATABLE ELEMENT, as a COOLABLE ELEMEN ELEMENT and as a SAFETY ELEMENT. To use u the HD HDM heating hoses, you need a temperature stabilizer that tha at operates with circulated steam, water or heat carrier oil.
Industry Heating Hoses HDM 60 / 62 60 °C / 200 °C HDM 60 / 62 heat transfer hose Operating temperature: 60 °C / 200 °C Materialpressure hose: PTFE, DN 8 to 50 see page 8 Fitting Material hose: see page 6 – 7 Heat transfer hose: HDM 60: PUR 6 mm Ø 60 °C HDM 62: PTFE 6 mm Ø 200 °C Single or double ended temperature regulation lines extending 1.
Industry Heating Hoses Series HR 900 °C Heated pipe systems Heating Hoses Applications: Filters, valves, measuring gass distributor, cold zones and tanks Heated pipe systems are manufactured in consultation with the user and are specifically attuned or supplied for the particular application. Pre-formed pipes can be furnished. They are heated and insulated as straight pipe systems or in various shapes.
Industry Heating Hoses Series HE 90 °C Transfer/unload hose Heating Hoses HE heating hose has been especially developed to maintain the temperature of the most diverse types of media, such as chemicals, solvents, oils, greases, and even abrasive materials. For example, this heated hose can be used for loading and unloading lorries and ships. The peculiarity of this HE type heating hose is its heating element, which is coiled around its inner core.
Industry Heating Hoses Series HL 40 / 80 80 °C Compact foodstuffs hose with integrated heating and optional electronic control Heating Hoses The Series HL foodstuffs hose is another innovation and stands out because of its compact build. The heating element is wound onto the inner liner of the NBR hose and is thus vulcanised in the inner core. There is practically no more difference to an unheated hose either optically or in technical application terms.
Industry Heating Hoses Series HW 19/25 60 °C Heated water-hose Water supply and drainage in winter or cold environments. Heating Hoses Applications: Living and working containers, site installations, mining operations, refugee camps, military operations, stalls and caravans used by traders at Christmas fairs, mining industry, Catering. The special, flexible heating conductor was wound onto the inner liner of the NR/SBR hose and is vulcanised into the core.
Analytical Heating Hoses Series H 300 600 °C Analytical heating hose with RSL fitting and PTFE basic hose P Heating Hoses A Applications: Maintaining the temperature of engine exhaust gases, CO2 measM urements, industrial waste gases, blast furnace waste gases, air u measurements, environmental measurements, etc. m This heated sampling pipe prevents condensate from being disT ccharged or the temperature from dropping below the dew point, so that no gas components are discharged or lost.
Analytical Heating Hoses Series H 300 A 600 °C Analytical heating hose with exchangeable inner cores, which protrude at the ends Operating temperature: 100°C / 200°C / 250°C / 450°C / 600°C Rated voltage: 230 V AC / DC (other voltage 12 - 500 V) Rated power: Watts / metre see page 4 Inner core: up to 250 °C PTFE or PFA- core over 250 °C stainless steel – core, see page 15 Core 100 mm protruding, without transition Heating: heating conducter, according DIN, moisture protected, with safety braid,
Analytical Heating Hoses Series H 300 B 180 °C Heating Hoses Automatically limiting analytical heating hose with firm PTFE inner core available in reels or by the metre Heating conductor for assembly in H 300 B: For self-assembly: The H 300 B heating hoses can be supplied by the metre in lengths up to 150 m, so that customer can specify the lengths of his heating hose “from the reel“ and can fit the end connections in situ using our H 300 B-K assembly set.
Analytical Heating Hoses Series H 300 C 250 °C Analytical heating hose with replaceable inner cores and screw fitting Operating temperature: max. 100°C, 200°C, 250°C Rated voltage: Rated power: 230 V AC / DC (other voltage 12 - 500 V) Watts / metre see page 4 Inner core: PFA- or PTFE – core, see page 15 Fittings: External jacket: RSL special fitting, 1.
Analytical Heating Hoses Series HAF 200 °C Heating hose with integrated filter Heating Hoses Analytical heating hose systems with integrated filter are a further development of the previously separate systems, heated hose and heated filter section. This version has been designed primarily for use with portable measuring equipment. For this purpose, special attention has been placed on a light and flexible design. The version shown is designed for this application.
Analytical Heating Hoses Series HMI 200 °C Mini heating hose Operating temperature: max.200°C Rated power: individually adaptable Application voltage: extra low and mains voltage Rated hose type: PTFE-cores, Silicone-Viton hoses, ca. pillary of high grade steel and copper, plastic hoses made of PA/PP/PE/PVC/... Outerl diameter: min.
Analytical Heating Hoses Heated sleeve 200 °C If you have an unheated fitting and need to keep your medium at the right temperature, then our HIH heating sleeve is the right solution. Heating Hoses Applications: Interconnection of heating hoses, connection of the heating hose to the system, feeders in the heating hose system, as an adapter between different fittings. Heating sleeve HIH H Operating temperature: O max.
General Pointer and Facts Heating Hoses Flexible Tracer Heaters Flexible Tracer Heaters Surface heating elements Special Developments Temperature Controllers
Heating Cords Type HST 250 °C Moisture-proof heating cords Flexible Tracer Heaters T HST is a PTFE insulated, inexpensive heating cord for heating The ssmall diameter pipes, surfaces, etc. The connecting cables are PTFE insulated. T The cord is moisture-proof and has a safety conductor. T Operating temperature: max. 250°C (integrally controlled) HTI Rated voltage: 230 V AC/DC (special voltage are possible) Min. bending radius: 10 mm Connecting cable: 1.
Heating Cords Type HS 450 °C Heating cord with tight winding radii Glass filament insulated heating cord. Very flexible, especially suitable for tight winding radii and concentrated power. The connecting cables are glass fibre insulated. max. 450°C Rated voltage: 230 V AC/DC Min. bending radius: 4 mm Connecting cable: 1.
Heating Cords Type HSQ 900 °C High temperature heating cord Hig Flexible Tracer Heaters Qua glass insulated heating cord for high temperatures. Very Quartz flex exible, especially suitable for tight winding radii and concentrated power. pow The connecting cables are glass fibre insulated. This heating cord has no safety earth and is not moisture-proof. Operating temperature: Op max. 900°C Rated voltage: Rat 230 V AC/DC Min. bending radius: Min 12 mm Connecting cable: Con 1.
Heating Cords Type EKL 200 °C Single-wire heating cord EKL for the -area The EKL single-wire PFA heating cord is a very flexible, fixed-resistance heating cord. So it can be used simply and effortlessly to heat pipes, pumps, valves or containers. It offers constant output per metre and ensures easy assembly even at low ambient temperatures, so it can be finished without problems on the construction site. It is highly mechanically and chemically resistant and is steam rinseproof.
Heating Tapes Heating tape preparation Accessories For parallell and self-limiting heating tapes Ex works assembly Self-assembly set KFE-80 KF-80 For heating tapes: HBRC and HKSP up to max. 90°C; assembly with 1.5 m connection cable; (shrink fit technology) KFE-90 KF-90 Flexible Tracer Heaters For heating tapes: HBRC and HKSP up to max. 90°C; assembly for direct connection; (shrink fit technology) KFE-120 KF-120 For heating tapes: HBRT up to 120°C (max. 180°C); assembly with 1.
Heating Tapes Plexo connector system Ex-connection system for PSB and HSB heating tapes Flexible Tracer Heaters Plexo is the first pluggable connector system for heating tapes in explosion-hazard zones. Application with HBR-PSB/HSB self-delimiting parallel heating tapes (page 50). The connection is made up of a plug and a socket section, and for heating tapes and connecting cord strands is by means of spring terminals.
Heating Tapes Type HKSI 70 Ni 180 °C HighTechIntegral; HTI heating tape with the heating conductor as a sensor Flexible Tracer Heaters On the HTI parallel heating tape, the complete length of the heating tape is used for temperature measurement and control (integral), with which we achieve uniform temperature measurements over the complete area.
Heating Tapes Type HKSP 20 Type HKSI 40 60 °C 150 °C Parallel heating tape by the metre can be made up as required Both the heating tapes HKSP and HKSI have been especially developed for heating industrial plant, gutters, pipes, tanks and similar applications in the open air and in moist rooms. They can be supplied by the metre, so that the tape can be laid in situ as required and can be made ready for connection in way of the item with an additionally available making up set.
Heating Tapes Type HBRC Type HBR 65 °C 120 °C Self-limiting heating tapes (with and without -approval) Heating tape without ex approval Order-Nr. Watt/m bei +10 °C HBRC 15 65 °C 15 140 m 65 °C 25 80 m HBR 40 120 °C 40 70 m HBR 45 120 °C 45 60 m HBRC 25 Flexible Tracer Heaters max. length of heating circuit Heating tape with ex approval Order-Nr. Watt/m bei +10 °C max.
Heating Tapes Type HSTD 250 °C Narrow version heating tape On this narrow heating tape, the PTFE insulated heating cable with earthed protective conductor is laid twice and sheathed with a common metal braiding. max. 250°C Rated voltage: 230 V AC/ DC (special voltage are possible) Rated power: app. 50 W/m Min. bending radius: 10 mm Outer dimensions: app.
Heating Tapes Type HSTDD 250 °C Heating tape with metallic braid Flexible Tracer Heaters This heating strip combines a PTFE insulated heating cable having a parallel earth protective conductor – all jacketed together in a metal braid. This structure makes the heating strip very flexible and the outer metal braid ensures very good heat transfer to the pipe or container to be heated. Operating temperature: max. 250°C Rated voltage: 230 V AC/ DC (special voltage are possible) Rated power: app.
Heating Tapes Type HBS Type HB 450 °C 450 °C Only suitable for a dry environment, safety earthed and very flexible design. Multiple glass filament insulation with additional protective conductor over the heating conductor. One-sided connection. For multifarious use in laboratories, technical colleges and industry. This version HB has no protective conductor. It is thus even thinner and smoother than the HBS series heating tapes. HBS ≥ 7.0 m ≥ 10.0 m max. 450°C max.
Heating Tapes Type HBQ 900 °C High te temperature heating tape Flexible Tracer Heaters Very flexible exi heating tape, with high temperature stability and high power co concentration, not moisture-proof. Heating conductor incorporated iin high temperature resistant quartz fabric, thus a flexible heating ttape despite the high operational temperature. Operating temperature: Operatin max. 900°C Rated vo voltage: 230 V AC/ DC Rated po power: app. 350 W/m Min.
MI-Heating Cable Type HIL-SS 800 °C Heating cable with metal braiding stainless steel 1.4541 Application potential: Submersible heaters, containers, valves, pumps, forms, process and plate heaters. This mineral-insulated heating cable with a braiding of high grade steel 1.4541 is applicable within extreme corrosive and damp surroundings. The HIL heating cable is extremely robust and easy to bend. The stainless steel braiding is watertight, oiltight and gastight.
MI-Heating Cable Type HIL-IC 1000 °C Hea Heating cable with metal braiding inconel 2.4816 2.48 Flexible Tracer Heaters Appl Application potential: Radiation heaters, vacuum technology, submersible heaters, containRadia ers, vvalves, pumps, forms, process and plate heaters. This mineral-insulated heating cable with a inconel braiding 2.4816 is applicable ap within extreme corrosive and damp surroundings. The HIL h heating cable is extremely robust and easy to bend.
MI-Heating Cable Practical examples Flexible Tracer Heaters Heating cable length Cold end length Connecting sleeve Flexible stranded wire ca.
Miscellaneous Accessories Bracket of V2 A steel Bra For fixing the connection housing to piping or tanks. Insulating bushing for heating tapes heavy-gauge conduit thread Insu 16 w with V2 A plate. The following controllers can be fitted on the assembly plate of V2 A in conjunction with the bracket: AZT, UTR, HZ-EK 2 with HT 53, the threads are predrilled and provided with V2 A bolts. Flexible Tracer Heaters Order Nr.
Miscellaneous Accessories GKB +160 °C Adhesive tape. Glass fabric with acrylate adhesive (curing) for fixing heating strips and temperature sensors. Can be used up to a maximum of 160°C. Order Nr. Breite Supplied unit GKB/160 15 mm 55-m-roll GKB +180 °C High-grade adhesive tape, glass fabric with silicone adhesive. Adhesive stabile up to 180°C. Order Nr.
Miscellaneous Accessories SJ + 200 °C S C Close pore, waterproof silicone hose for insulating pipes and hoses. Operating temperature up to 200°C. O 10 mm insulation thickness. SJ/15 with 7.5 mm insulation thickness. Order Nr. inner diameter SJ/15 15 mm SJ/20 20 mm SJ/25 25 mm SJ/30 30 mm SJ/40 40 mm Flexible Tracer Heaters Also available are polymer foam hoses for insulation up to 100°C with similar dimensions. MG + 450 °C Needle-punched glass-fibre mat for insulating pipes and tanks.
Miscellaneous Accessories FIL + 260 °C Connection wires of CuNi with PFE insulation for wiring in the temperature range up to 260°C, in various colours. Order Nr. Cross section Supplied unit FIL/075 2 0,75 mm 10 m FIL/150 1,50 mm2 10 m FIL/250 2,50 mm 10 m 2 Tube of silicone adhesive 25 g Tube of silicone adhesive 100 g KF-SILT 25 KF-SILT 100 Silicone adhesive in tubes for the manufacture of self-prepared connections for HKSI heating tapes (silicone adhesive technology).
Miscellaneous Heating tape sensor Thermostatic switch For simplest control requirement and temperature monitoring. Technical data Switching power: max. 10 A (2300 W) Switching frequency: app. 10000 switching cycles Shutdown point: ±5 K to the rated actuation temperature Reclosing point: about 30 ±15 K below the shutdown point Rated switching temperature 80 °C / 100 °C / 120 °C / 140 °C / 160 °C / 200 °C Thermocouple flat sensor +450 °C with 1.
General Pointer and Facts Heating Hoses Surface Heating Elements Flexible Tracer Heaters Surface heating elements Special Developments Temperature Controllers
Heating Mats Type HP 60 60 °C Robust heater tarps for large surfaces Applications: Heating or temperature regulation of large surfaces and containers up to 60 °C, e.g. IBC containers, silos, lorries. The heater tarp is warmed with electric heater elements sealed in coated polyester fabric. The tarp‘s surface is washable and spray waterproof (IP 65). It can optionally be ordered with a 5 mm thick layer of thermal insulation.
Heating Mats Type HSI 200 °C Flexible silicone heating mats, splash-proof The silicone heating elements are characterised by highly uniform heat distribution. They are very flexible and available in many different versions. As foils, mats or shaped components they are already in use as an economic solution in innumerable applications. They are always manufactured especially for the particular requirements. max. 200°C Rated voltage: 230 V AC/DC Rated power: 6500 W/m2 (standard) and more Min.
Heating Mats Type HMS … The heating mats that can be supplied at short notice, are very flexible, so that they can be used not only on flat surfaces, but also on cylindrical tanks and pipes. A NiCrNi sensor is incorporated in every mat for temperature control. The temperature stabile connection leads are 1 m in length. Standard heating mats for pipes.
Heating Sleeves Type HMM 250 °C Hinged sleeves with metal jacket The HMM heating sleeve is a complete heating element consisting of heating, thermal insulation and a closed external jacket of metal. The metal jacket encloses all edges and the inner surface of the sleeve, which consists of two half shells. One side is provided with a hinge, on the other side there are adjustable turnbuckles. This allows for compensation of the tolerances in the outer diameter.
Heating Sleeves Examples Special types HFH Heating for vacuum systems These high vacuum pumps are heated with a removable, split heating sleeve to 350°C. The condition was a uniform distribution of heat over the complete surface. Removable insulating heating sleeve The complicated geometry can be insulated against heat loss and heated through splitting into several segments in an inexpensive and easy to service manner. All components can be easily and quickly closed and removed by means of Velcro closures.
Barel Heating Type HM 20 K 120 °C Robust barrel heating mat Heating sleeves to heat segments of 200 litre barrels per DIN. Both the inner and the outer sheath of the barrel heating sleeve are made of aluminium sheet, which ensures maximum protection of the electrical components against mechanical damage. A hinge with clamping closure that divides the heating surface into two semi-shells permits convenient assembly, without the heating element needing to be bent.
Barrel Heating Type HB 20 K 110 °C Heavy-duty, stabile barrel base heating panel T design of aluminium and galvanised steel ensures the function The and safety even under severe conditions of use. The temperature a ccontrol is located on the underside, protected in an aluminium housing. The heating surface temperature can be adjusted between 30°C and 110°C.
Electric Heating Plate Type HAP 200 200 °C Pressure-proof aluminium electric heating plate Applications: These can be fabricated for use in warming tables, cabinet heaters, cooling tables, heating plates for form carriers or even radiating heaters for household use. HAP 200 aluminium heating plates cover a temperature range of up to 200°C. They can handle extreme pressure loads and are impact and vibration resistant. Their shapes can be individually fabricated – whether round, oval or L-shaped.
Glass Heating Elements HVT Hillesheim VitroTherm Glass-elements with which one can heat. That was made possible by special development to coat tempered saftey glass with a breathfine heating-material.
Glass Heating Elements HVT 1 basic element 250 °C Rated voltage: 12 – 400 V AC/DC Power consumption: up to 3 KW per m2 Continuous temperature load: controlled according to construction up to 250°C Glass thickness: 4 - 6 mm, ESG Light permeability: about 75% Area: from about 0.
Glass Heating Elements Safety transformer RKG/SKG Isolating transformer in housing for HVT – Glass heating elements This toroidal-core current transformer (according to VDE 0551) is required for operating heating systems with an extra-low voltage protection. The output capacity of 1000 VA covers a wide range of use. The following are available as extra-low voltage 35 / 42 / 50 Volt ~. The start current limiter prevents the actuation of extra-low backup fuses.
General Pointer and Facts Flexible Tracer Heaters Surface heating elements Special Developments Providing heat Retaining heat Heating Hoses Special Developments Temperature Controllers
Special Developments Airtherm air heater 100 °C Air heater with highly flexible connector hose A T Airtherm air heater was designed specifically to heat compressed The air. The air is heated in the connector head, which is equipped with a a ceramic heating element and corresponding sensor. The feed cconnection is by way of a highly flexible hose, in which both compressed air and the power cable are integrated. Separation of air and electrics takes place in a connector housing.
Special Developments HFM – flexible heating jackets 600 °C Flexible heating jackets are a further development of the heating tape plus insulation and are suitable as tracer heating for already installed as well as preshaped customer pipes. Heating of bundles of pipes is also possible. The heating jackets HFM are pushed on the pipes that are to be heated. As a result, the customer has an easy to assemble heating system. Operating temperature: max.
Special Developments HIF tracer heating Type A 200 °C Type B For hoses and pipes Applications: Frost protection during water analysis, in washing and cleaning systems, for hose systems in general and as temperature stabilization for general applications. Special Developments The HIF tracer heating series is designed for antifreeze heating, respectively to compensate for heat losses in hoses and pipes. You can install HIF easily in your existing hose system.
Special Developments HTI-Heating tape 180 °C with the heating conductor as a sensor The HTI heating tape is supplied from a reel, cut to size as required and can be connected directly to the control devices HTI 15 and HTI 10. For temperature measurement and control, complete length of heating tape is used. No sensors and are required for temperature control on the object to be heated. Operating temperature: 180°C Rated voltage: max.
Special Developments Heating sleeve HFH Special 120 °C This heating design - which features a special electronic temperature control unit - enables the utilisation of diesel motors which must be started or operated under -20°C. This type of heating prevents the condensation of gases and liquids at temperatures under -20°C. The heating is switched on through an outdoor sensor when an optionally selectable lower temperature falls short of the setting.
Special Developments Thick-film heater elements, Miniature heater elements High-performance hybrid systems with SMD technology Hybrid elements offer advantages of small dimensions with high performance. They are suitable as outside-applied container heaters for use in laboratories, industry, smelting bodies, nozzle heaters and various applications in motor vehicles. These elements are vibration resistant and possess very good high-frequency characteristics.
Special Developments Special Developments 82
General Pointer and Facts Heating Hoses Temperature Controllers Flexible Tracer Heaters Surface heating elements Special Developments Temperature Controllers
Information Plug connection Socket compatible temperature controller 6 + PE (Binder 693 or similar) Standard up to 10A 1 Sensor HT 43 / HT 55 H 8 + PE (HANQ8 or similar) Standard up to 16A 1 or 2 Sensoren HT 41 2 + PE (STAKEI 200 or similar) Standard up to 16A Integral controller HTI 16 / HTL 13 5 + PE (HANQ5 or similar) PT100 Sensor HTP 16 Standard up to 16A Integral controller + 1 Safety information Temperature Controllers Hillesheim control equipment is designed for use in conjunction with
Series HT 41 / 42 Compact controller / Limiter-Combination The self-programmable temperature controller HT 41 / 42 is a universal controller due to its free configurability, its optional serial interface and the compact design for machine building, plant and apparatus construction. Particular attention was given to the limiter function during the design of this device, with a permanent shutdown for unintentional operation according to DIN/VDE 0721 and on the high non-contact switch capacity of 3600 Watts.
Series HT 43 Electronic compact controller E T temperature controller HT 43 is a universal controller for maThe cchine building, plant and apparatus construction due to its compact design. d During the design of this device, special attention was paid to simple D and clear operation. a The controllers are set in the factory and cannot be reprogramT med. m The non-contact switch capacity is 2300 Watts. T All heating hoses in the standard ranges have a 6+PE-pin plug that A fits precisely to this controller.
Series HTI 16 Integral Controller / Monitoring-Combination The device convinces by being optimally matched to our trace heating systems, compact form and simple handling. Easy mounting using the mounting plate that is designed as cooling unit and modern connection systems are self-evident. The HTI 16 Temperature Controller controls the temperature of heating conductor. Temperature measurement takes place via the resistance change in the heating wire without further sensors.
Series HT 55 The self-optimizing compact dual controller HT 55 is a universal controller for machine, system and equipment engineering thanks to its configurability and compact construction. When designing this device, special value was attached to simple and clear handling. Easy mounting on normed rails and the removable connectors (plug blocks) also guarantee operations in difficult installation conditions.
Series HLD 55 Thermostat for high operational currents Three-phase or deviating voltages can be switched to a floating contact via a fitted contactor. The modern wall housing can be simply assembled and the fitted microprocessor controller is programmable for every task. This version is also available as a multi-channel controller HTM. Switching power: with cutout 3 x 4.6 kW (20 A) with SSR-relay 1 x 5.
Series HT 52 Self-programmable microprocessor controller 96 x 96 Temperature Controllers Maximum protection of high-capacity heaters is achieved through the start-up circuit and subsequent drying phase. Practical functions such as self-optimisation, heating circuit control, setting acceptance where there is a sensor breakage, etc., characterise these controllers to give your equipment and machines maximum safety and reliability as well as helping to lower your production costs or those of your customers.
Series HT 53 Electronic plain thermostat The dimensions of this controller are equivalent to two standard built-in cutouts and can be easily installed in control cabinets and distribution fuse-boards. The temperature is registered via a PT 100. Rated temperature setting: using an external knob Opener function: (standard) relais released with x w Controller output: Relay with floating changeover contact 10 A Actuation difference: adjustable between 0.
Series UTR Thermostat for wall fitment This is a simple and inexpensive thermostat with PTC sensor, with internal and external adjustment of the rated value. It is fitted in a housing and handles the simple temperature control of heating strips and underfloor heating systems. The PTC temperature sensor can be extended by up to 50 m.
Series AZT Electronic antifreeze controller This is an inexpensive electronic antifreeze controller, with internal or external setting of the rated value. When the external temperature drops, depending on the setting, it switched the heating on for antifreeze protection, and switches off again when the external temperature rises. Operating voltage: 230 V, +6 / -15%, 50 / 60 Hz Display: control lamp: „Heater on“ Temperature range: -15° to +15°C Max.
Series HE / HER Electronic load relay Electronic load relay SSR 25 A The HER 25 load relay is a ready to install electronic power controller unit for electrical heating. It should be used for continuous operation with a high actuation frequency. By comparison to the electromechanical relay or contactor, no wear to the actuation contacts is possible. HER 25 is prepared for DIN rail use (TS 35), completely fitted with heat sink as well as over-voltage protection.
Series HTK Mechanical two-point controller This capillary tube controller is suitable for simple temperature control or monitoring, for example for antifreeze and roof gutter heating. It is available in three temperature ranges. Rated voltage: 230 V, 50 / 60 Hz Switching power: 3600 W AC 1 (16 A) Switching hysteresys: 5K Protection class: II Protection grade: IP 65 (EN 60529) Precision category: 5% Control response: P Clamp diameter: 2.
Heating tape sensor Thermocouple flat sensor +450 °C Th with 1.5 m long silicone insulated equalizing cable wi Order Nr. O Sensor type HT/FF H Fe-CuNi(J) HT/NF H NiCr-Ni(K) Thermocouple bar sensor +600 / +1000 °C Th M Mineral insulated, sensor tip bendable, can be soldered, preferably for use at high temperatures, in fluids and in corrosive atmospheres, fo diameter 1.5 mm, length 250 mm, silicone insulated, 2 m long equalizing cable Order Nr. Sensor type Max.
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5 Special Developments Airtherm air heater. . . . . . . . . . . . . . . . . . HFM – flexible heating jackets . . . . . . . . . . . . SMI – Clip-style tracer heating . . . . . . . . . . . . HIF tracer heating . . . . . . . . . . . . . . . . . . HTI-Heating tape . . . . . . . . . . . . . . . . . . Analyse heating hose with HTI controller-heating tape . Heating sleeve HFH Special . . . . . . . . . . . . . Heating sleeve for tubes and cartridges . . . . . . . . Thick-film heater elements . . . . . . . . . . . .
Your contact persons Hillesheim GmbH Am Haltepunkt 12 D-68753 Waghäusel info@hillesheim-gmbh.de www.hillesheim-gmbh.de Phone: 0049 (0) 7254 / 9256-0 Fax: 0049 (0) 7254 / 9256-20 sales department Mr. Baumgart Mr. Trautwein Mr. Wolff direkt dialing -13 -14 -19 purchasing department Mrs. Fin -15 -16 Version 2.2008 engineering Mr.
Innovations for heating Flexible electrical heating Tracer Heater Systems · Heating Hose Systems · Manufacturing · Engineering Hillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 Waghäusel Tel.: 0 72 54 / 92 56-0 · Fax: 0 72 54 / 92 56-20 · E-Mail: info@hillesheim-gmbh.de www.hillesheim-gmbh.
