ONE-WAY AUTOMATIC/MANUAL TRANSMISSION REMOTE STARTER WITH FULL ALARM SYSTEM AND VIRTUAL TACH SYSTEM (AS PRG-1000 COMPATIBLE) CT-5072 Installation Guide Notice The manufacturer will accept no responsibility for any electrical damage resulting from improper installation of the product, be that either damage to the vehicle itself or to the unit. This unit must be installed by a certified technician using all safety devices supplied.
Table of Contents Introduction .....................................................................3 Included in the Package ................................................3 Installation Tools ............................................................3 Installation Points to Remember ..................................3 Installation Order ............................................................5 A basic introduction to the Relay .................................6 Clutch Bypass .......................
Introduction This guide contains all the information relevant and necessary for the installation of the alarm and remote starter system. Most of the features of this product are explained in the user guide. Therefore, if you need detailed information about a feature of the product, we recommend that you refer to the user guide. Included in the Package Please review the Installation Guide before beginning the installation, particularly the Wiring Schematic and the Programming Options.
• • • • • • • • • • • • • • • The Programming Assistance Button (a.k.a. PAB): The PAB is mounted on the side of the unit. This push button mimics the hood-pin switch in order to avoid having to get out of the vehicle and pressing the hood-pin switch. The PAB will work only when the hood is up. Inspect vehicle for any body damage or electrical problems. Always solder and tape all connections. Keep the transceiver away from other types of antennas (GPS/OnStar®).
Installation Order The following is a suggested order for the Installation procedure. It is intended as a guide for novices, to help make the process of installing a remote starter module easier. Time is wasted by rewiring the module when mistakes are made. Also, the neatness of the installation is lessened every time the module is taken down and the wiring is “corrected”. • • • • • • • • • • • • • • • • Visit www.Prostart.
• • • • Return to the engine bay and route the tach and hood pin wire to their corresponding connections. Solder the engine compartment wire once the connections are made. When the solder has cooled, the connections are then individually taped up, to isolate them. Use your DMM to verify that your ground location is good before grounding the module. The last step before programming is to power up the module. Replace the power fuses on the power wire fuse holders.
Quenching Diodes It was said earlier that a relay energizes itself by applying positive from the battery to either 85 or 86 and grounding the other terminal. This is not absolutely true, some relays are “polarized” if they have a quenching/ suppression diode (A diode installed between the coil terminals 85 and 86, could be internal or external).
The Relay Connections 85: Connects to the +12 volt park light output from the remote start module. This becomes the positive side of the coil. 86: Connects to a negative source (where the remote start module is grounded). This becomes the negative side of the coil. 87: Connects to the +12 volt park light output from the remote start module. This becomes the power supply for the vehicle's park lights. The OEM park light wire is cut. The side that is still connected to the switch becomes the “switch side”.
Comments: At rest the relay is not active, and +12 volts on the starter wire passes through the relay (through 87A & 30) normally. The starter disable output wire on the remote start module is activated when the LOCK button is pressed on the remote control. When a theft attempt happens, and the thief powers the ignition circuit (to hot-wire the vehicle), and the starter disable was armed (by the LOCK button on the remote), the starter disable relay activates.
clutch switch to the starter motor. When the key is turned to the start position without pressing the pedal, you will test 12v only on one of the wires at the clutch switch, this is the key side. When the pedal is pressed down, and the key is in the crank position, the other wire will also read 12 volts; this is the solenoid side wire. To confirm you have a direct feed clutch switch, hot wire the “solenoid side” wire with a fused +12 volts and the starter motor will crank.
Harness Description When connecting the Module, it is important to make sure the connector with the Ground wire is connected first before making the 12-volt connections. Should the unit be powered before being grounded, there could be serious damage to internal components of the unit. Be careful not to power up a Module before it is properly grounded. To avoid any accident, it is recommended to pull out the fuses from their sockets before the installation, and to put them back during the very last steps.
5-Pin Secondary Harness 1 Wire BLACK (–) Chassis ground input 2 PURPLE (AC) TACH input 3 GRAY (–) Hood Switch input 4 ORANGE (+) Brake Switch input 5 YELLOW (+) +12 V Parking Light output Description This wire must be connected to bare, unpainted metal (the Chassis or true Body ground). It is preferable to use a factory ground bolt rather than a self-tapping screw. Screws tend to get loose or rusted over time and can cause erratic problems.
5 Wire WHITE / GREEN (–) Disarm output 6 BLUE / WHITE (+) Positive Door input 7 WHITE / ORANGE (–) Starter Kill output 8 9 10 11 ORANGE (–) Parking Brake input PURPLE (+) Siren output Description 500 mA ground output when the button is pressed. This wire is for disarming OEM Alarm systems. Note: System will also give a DISARM pulse before remote start. This input should be used in vehicles that use a positive-switching Dome Light circuit.
Wire YELLOW (+) Glow-plug input 12 Description This positive input will monitor the Glow Plug Light in Diesel Mode: it will wait until the Glow Plug Light goes out to crank the Engine. Connect to the side of the Glow Plug Light that becomes positive when the Light is on. Note: In Diesel Mode there is an 18-sec. crank timing delay (or approximately 25-sec. if the run time is set to 30 min.): if the Glow Plug Light is still on after the delay expires, the module will proceed to start the Engine.
Wire Description 4 BLACK/ BROWN (–) Gives a negative pulse on the second press of the Priority door output only 5 YELLOW (–) Parking Light output button. 500 mA negative Parking Light output Note: Ensure that the voltage does not vary when the dimmer control switch is turned up or down. If this is the case, you have selected the wrong wire. WARNING! There is also a positive Parking Light output. Only one of these two outputs needs to be connected.
Manual or Automatic Transmission This module may be installed on vehicles with manual or automatic transmissions. It is originally configured for manual transmissions. If the vehicle you are working on is automatic, it is mandatory to make a few quick and easy modifications before the unit is connected. In the event that the configuration requires changes afterwards, a complete reset will be necessary before those changes become effective. To install this unit in a vehicle with a manual transmission: 1.
3. 4. Press and hold the button and keep it down until the siren chirps twice. The transmitter has been stored in memory. Note: Each unit can store 4 remotes in its memory. To program a transmitter on the button (instead of or second vehicle for multi-car operation, you must press the ) in step 3 of the transmitter programming procedure: Entering Programming Mode This allows the installer to program the unit.
Note: For vehicles that require the ignition to be turned ON to activate the brake, follow these steps: a. After flashing the hood, turn the ignition ON; The parking lights will turn OFF b. After 4 seconds the parking lights will turn ON and then press the brake. Entering Programming Options 1) 2) 3) 4) 5) Enter programming mode (page-17) the parking lights will stay on for up to 20 seconds.
3. 4. 5. Press the button if you wish to increase the time delay or the button if you want to decrease it. The time delay will be increased or decreased by 50ms. and the parking lights will flash once if the is pressed or twice if the button is pressed. Press the button to save the settings you have entered. The parking lights flash 5 times. Release the brake pedal – the time delay programming is now complete.
4. Once the engine is running at normal idle speed, press the brake pedal and keep it down until you hear the siren chirps 2 times. 5. Turn the Ignition OFF. At this point, the Tach setting has been programmed. Note: The “Auto tach programming” can only be carried out once unless the system is reset. Siren/Horn Timing Adjustment Follow these steps to adjust siren/horn pulse timing: 1) Enter programming mode (page-17) - the parking lights will stay on for up to 20 seconds.
3. Within 20 sec. of engaging the parking brake, press and hold , or on the transmitter. The parking lights will flash 3 times quickly and remain lit. 4. Remove the key: the engine will continue running. 5. Exit the vehicle and close all doors, hood and trunk. 6. Press for approx. 1 second either: • to lock the doors and shut down the engine; • to unlock the doors and shut down the engine; • to shut down the engine without affecting the doors. 7.
Installation-programmable Features The following features can be programmed according to the needs of the installation and the requirements of the user: Ignition-Controlled Door Locks 1. 2. 3. 4. Ignition Lock disabled: turns OFF the Ignition Lock feature. Ignition Lock enabled: locks all Doors when the key is in the ON position and the user presses the Brake Pedal. Similarly, when the Ignition key is turned to the OFF position, the Doors will unlock.
AUX 2 Note: This 500 mA negative Aux 2 output can be used for many different applications OPTION 1 OPTION 2 OPTION 3 Car Finder. The siren will sound once each time the and are press simultaneously. Toggle ON/OFF for a maximum of 30sec. To activate or deactivate AUX-2, press and button simultaneously. AUX-2 constant output (15sec). To activate or deactivate AUX-2, press and hold the and simultaneously. Safe Start 1. 2.
Turbo Mode If Turbo Mode is configured at installation, it will allow a turbocharger to idle down after the user leaves the vehicle: the unit will take over the vehicle and keep it running for 60 seconds (or until it is shut down by remote control), then shut down the engine. If your vehicle has an automatic transmission, proceed as follows to set the system to Turbo Mode: 1.
Option 3: Open Zone Notification: if a Door is detected as open 10 sec. after arming, the Siren/Horn will sound 3 times (Also used for vehicles with Dome Light Delay). Option 4: Chirps disabled: the Siren/Horn will not chirp under any circumstance. However, if button is pressed within 3sec, the siren will chirp once to confirm locking of the the door. Arming Arming of the system can be program by your installer into 4 different options.
Note: For Hardware 5.0 and higher, there can only be one bypass connected to the unit. Multi-car Operation This option allows the owner of two vehicles, both equipped with identical systems, to control both systems with only one remote transmitter. (see user guide for operation) Note: See transmitter programming section on how to learn the transmitter to the second car.
6 10 • • A tach signal is detected before Ignition. Hood wire is active. Note: The installer can also use the PRG-100 to diagnose shutdown and remote start failures. Refer to the PRG-100 manual guide. Parking lights flash summary table Parking lights flashes 1 2 slow 2 fast 3 slow 3 fast 4 fast 5 fast 8 fast ON twice ON 3 times ON for 20sec Solid ON Flash for 30sec Flash for 60sec ON twice twice • • • • • • • • • • • • • • • • • • • • • • • Description Doors locked. Trunk released.
Closing Up Use tie-wraps or screws to properly secure the starter module and keep the wiring away from any moving parts such as the parking brakes or steering column shafts. Mount all switches in good and accessible locations where they do not risk getting kicked or hit accidentally. Most comebacks are the result of misunderstandings about how a product works or performs. Take the time to properly explain all functions and features to the customers before they leave the premises.
Troubleshooting Q & A The following are some common installation related issues. A problem or symptom is given and then possible solutions and/or suggestions as to areas to verify are enumerated. 1. I cannot program the remote control.
12. The car starts, the heater works but not the air conditioning system. • Missing second accessory (common on some Fords) • Missing second ignition. (common on some GMs) • Check for a weak car battery. (Try using the cold weather mode option) 13. The CHECK ENGINE light comes on and the vehicle doesn't shift, it feels sluggish. 14. On cold mornings the park lights come on, go out, and then flash 2 times slowly. 15. The car doesn't start and the park lights flash 4 times. 16. 17. 18. 19. 20. 21. 22.