© Copyright 1998 Progressive International Electronics
RLM Remote Line Monitor System INSTALLATION GUIDE CONTENTS System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 System Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 System Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 System Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 System Installation Requirements . . . . . . . . . . . . . . . . . . . .
RLM-W for Wayne/Dresser Electronic Dispenser . . . . . . . . . Diagram: RLM-W for W/D — Typical Installation . . . . Diagram: W/D DBox RLM-W Connection Example . . . . RLM-T for Tokheim Electronic Dispenser . . . . . . . . . . . . . . . Diagram: RLM-T for Tokheim — Typical Installation . . Diagram: RLM Tokheim Adapter Board . . . . . . . . . . . . RLM-S for Schlumberger SAM Electronic Dispenser . . . . . . Diagram: RLM-S to SAM — Typical Installation . . . . . 28 29 30 31 32 33 34 35 Diagnostics . . . . .
RLM HISTORY OF DOCUMENTATION CHANGES & REVISIONS Version 1.0 — April 20, 1998 Version 1.
RLM PURPOSE OF THIS DOCUMENT This manual contains instructions for installation of the Remote Line Monitor systems used to monitor transactions between dispensers and the consoles that control them. Instructions for installing or servicing dispensers, consoles and tank monitors are not included. For more detail on any product not manufactured by PIE, always refer to that product’s accompanying documentation.
RLM WARRANTY Progressive International Electronics, Inc. (PIE) warrants to the Purchaser of the RLM equipment manufactured by PIE against defects in material or workmanship for 1 (one) year from date of shipment. Seller will replace or repair defective parts or replace and issue credits to the Purchaser’s account in accordance with the following Conditions of Warranty.
PIE’s warranty applies only if the equipment has been installed and used in accordance with PIE’s instructions. The warranty is void if any unauthorized alteration or addition has been made to the equipment or if it has been subject to damage caused by abuse, misapplication, accident or improper operation.
RLM EXPLANATION OF DOCUMENT STANDARDS The following documentation standards are applied throughout this document. I X Comments are noted in italics. Variable data formats are represented by X(s). Electrical hazards and other warnings are indicated with this caution sign. These abbreviations are used. DBox Pump manufacturer’s distribution box. EGD Electronic Gas Dispenser MPD Multiple product dispenser.
Progressive International Electronics RLM System Installation System Warnings Safety hazards are inherent with all electrical equipment. Standard precautions must be taken at all times during installation and operation of the RLM systems. In addition to normal electrical precautions, the following points should be noted during installation. Installation must comply with the National Electrical Code, as well as Federal, State/Provincial, Local, and all applicable codes.
RLM Progressive International Electronics System Installation System Evaluation Important! One of the most important steps in the installation of any RLM takes place prior to any equipment installation. To ensure that the correct RLM is being purchased for an application, a site survey should be completed, listing all the fuel dispensing related equipment.
Progressive International Electronics RLM System Installation System Installation Checklist The line monitoring system should be installed in the following order. 1. Install dispensers and controlling console according to manufacturer’s specifications. Test dispensers with console for proper operation. See System Installation Requirements on following page. 2. Install Tank Monitor System according to manufacturer’s specifications. See System Installation Requirements on following page. 3. Mount RLM.
RLM Progressive International Electronics System Installation System Installation Requirements In preparation for the RLM installation, ensure that the following requirements have been met. 1. Following the manufacturer’s installation instructions, install the dispensing equipment (dispensers and data distribution boxes). 2. Test all dispensers in stand-alone (manual) mode. 3.
Progressive International Electronics RLM System Installation Description of RLM Components The RLM systems are made up of the components listed below. Using this checklist, identify and familiarize yourself with each of the components in your shipment. (For further clarification, refer to the block diagrams at the end of each section in the Dispenser Specific Installation portion of this manual.
RLM Progressive International Electronics System Installation RLM General Installation Read entire installation manual before attempting to install the system. Note warnings on previous page. RLM (Electronic) 1. A junction box with a single receptacle outlet must be provided. (See RLM Power Requirements listed below.) RLM Power Requirements The RLM must be powered from a dedicated 115 VAC single circuit breaker, with no other devices connected to wire or breaker. Do not use a switched neutral breaker.
Progressive International Electronics RLM 3. Referring to Connector/Jumper Layout diagram on the next page, set all jumpers on the RLM main board according to the specific application requirements. These settings affect the Tank Monitor communications parameters such as baud rate, parity, data bits and device addressing. Also, these jumpers allow the RLM to be configured for daisy-chaining together using RS485 multi-drop circuitry. Reference the three diagrams at the end of this section. 4.
RLM Progressive International Electronics Diagram: RLM (Electronic) Connector/Jumper Layout Page 8 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM Diagram: RLM (Electronic) Multi Board 485 Link Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics Diagram: RLM (Electronic) Board 1 in RS232/RS485 Link Page 10 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM Diagram: RLM (Electronic) 485 Linked Boards Conn 1 J1 J2 J3 J4 Conn 5 1 2 J5 J6 J7 J8 3 4 W6 5 6 7 8 monitor 9 monitor W4 W5 10 11 computer J5 J6 J7 J8 computer 12 Conn 1 -> 12VAC input Conn 5 -> Communications RLM Electronic 485 Linked Boards Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics Table: RLM (Electronic) Jumper Settings Jumper headers J1-J12 are used to configure the RLM. Configuration is determined by the following settings. Note: J1 - J12. 0 is no jumper. 1 is jumpered. BAUD RATE J2 0 0 1 1 J1 0 1 0 1 BAUD 9600 4800 2400 1200 DATA BITS J3 0 1 Data Bits 7 8 STOP BITS J4 0 1 Stop Bits 1 2 PARITY J5 0 1 Parity no yes J6 0 1 Parity odd even DEVICE ADDRESS J9 (LSB) through J12 (MSB) Page 12 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM System Installation RLM General Installation Read entire installation manual before attempting to install the system. Note warnings on previous page. RLM (Mechanical) 1. A junction box with a single receptacle outlet must be provided. See RLM Power Requirements listed below. RLM Power Requirements The RLM must be powered from a dedicated 115 VAC single circuit breaker, with no other devices connected to wire or breaker. Do not use a switched neutral breaker.
RLM Progressive International Electronics 3. Referring to Connector/Jumper Layout diagram on the following page, set all jumpers on the RLM main board according to the specific application requirements. These settings affect the Tank Monitor communications parameters such as baud rate, parity, data bits and device addressing. Also, these jumpers allow the RLM to be configured for daisy-chaining together using, RS485 multi-drop circuitry.
Progressive International Electronics RLM Diagram: RLM (Mechanical) Connector/Jumper Layout Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics Diagram: Pulser/MR Circuit Page 16 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM System Installation Pump Specific Installation RLM-G for Gilbarco Electronic Dispenser Note all warnings at the beginning of installation section. Gilbarco MOC (major oil company) G-SITE Systems are a special configuration. Refer to System Installation, RLM-GS for Gilbarco GSITE Installation, which follows this section, for Gilbarco MOC instructions and installation requirements.
RLM Progressive International Electronics Locate an unused position in the Gilbarco DBox and ensure that the switch is in the ‘Isolate’ position. Connect the cut end into the Gilbarco DBox at this position. At this point, move the switch to the’Normal’ position. In the event that the DBox positions are full, wire the RLM adapter cable in series with an existing pump. Reference Diagram: RLM-G to Gilbarco DBox PA01330000.. 3.
Progressive International Electronics RLM Table: Gilbarco DBoxes Gilbarco dispensing systems use several types of distribution boxes. This table of DBox part numbers with descriptions will assist you in determining which connection method to the RLM meets your requirements. Gilbarco uses two different electrical means of transmitting data — current loop and RS422. It is very important to determine this prior to installing the RLM.
RLM Progressive International Electronics Diagram: RLM Gilbarco Adapter Board Gilbarco Adapter — P/N 1700 12 0007 D3 TWI Red LED RS422 D4 Green LED J3 J4 RS422 Current Loop TWI For current loop operation, put jumper on TWI header and connect adapter input harness to J4 (current loop). For RS422 operation, put jumper on RS422 header and connect adapter input harness to J3 (RS422). Page 20 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM Diagram: RLM-G to Gilbarco DBox PA01330000 Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics Diagram: RLM-G to Gilbarco DBox Universal/TS1000 Page 22 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM Diagram: RLM-G to Gilbarco DBox PA03060000 Gilbarco DBox PA03060020 DB9 to RJ45 Adapters Gilbarco Console or Controller RLM Adapter Cable PIE 9000 15 0027 RLM-G RLM-G to Gilbarco DBox PA03060020 with RJ45 Conn. Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics System Installation Pump Specific Installation RLM-GS for Gilbarco MOC G-SITE Systems Note all warnings at the beginning of installation section. If the Gilbarco system employs a MOC G-SITE point of sale system, special procedures must be followed to ensure a successful installation of the RLM. First of all, it is important to know from the site survey which type of controller (C2, 486, Pentium, etc.) the G-SITE is using.
Progressive International Electronics RLM If the G-SITE is using the C2 style controller, both adapters will be required. If the G-SITE is a 486-style controller, adapter 9000 16 0002 will not be needed. Reference the two diagrams at the end of this section. 2. Return to the RLM Installation Section for remaining system installation procedures. The RLM G-SITE reports all totals by meter number for each fueling position.
RLM Progressive International Electronics Diagram: RLM-GS to Gilbarco C2 G-SITE Gilbarco G-SITE Controller RLM-GS C2 Style RLM G-SITE Adapter Cable RJ45 Style PN 9000 15 0045 RJ45 to DB25 Adapter 9000 16 0002 RJ45 to DB9 Adapter 9000 16 0003 Note: G-SITE system must support EMC with BIR interface. Minimum software levels must exist on the Gsite for proper operation RLM-GS to Gilbarco C2 G-SITE Page 26 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM Diagram: RLM-GS to Gilbarco 486 G-SITE Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics System Installation Pump Specific Installation RLM-W for Wayne/Dresser Electronic Dispenser Note all warnings at the beginning of installation section. 1. Plug the adapter cable (supplied by PIE) into the adapter port on the RLM-W. 2. Locate the Wayne/Dresser distribution box and wire the other end of the adapter cable for W/D into the unused pump positions in the DBox. In the event that the DBox is full, wire in “series” with existing pump.
Progressive International Electronics RLM Diagram: RLM-W for Wayne/Dresser — Typical Installation Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics Diagram: Wayne/Dresser DBox RLM-W Connection Example Data Lines to Dispensers Data Lines to Dispensers RLM Adapter Cable Wires Loop 1 RLM Adapter Cable Wires Loop 2 Pump Communication Connections data in data out data in data out 1 2 3 4 5 6 1 2 3 4 5 6 + - + - + Communication Lines to Console/POS + - Wayne/Dresser DBox RLM-W Connection Example Page 30 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM System Installation Pump Specific Installation RLM-T for Tokheim Electronic Dispenser Note all warnings at the beginning of installation section. 1. Plug the adapter cable (supplied by PIE) for Tokheim dispensers into the adapter port on the RLM-T. 2. Determine the type of electrical communications used by the Tokheim system. Match the RLM-T with the Tokheim system by using the appropriate adapter board selection in the RLM-T.
RLM Progressive International Electronics Diagram: RLM-T for Tokheim — Typical Installation Page 32 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM Diagram: RLM Tokheim Adapter Board Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics System Installation Pump Specific Installation RLM-S for Schlumberger SAM Electronic Dispenser Note all warnings at the beginning of installation section. The only Schlumberger dispensers supported by RLM-S are those utilizing the SAM interface. 1. Plug the adapter cable (supplied by PIE) for the Schlumberger SAM into the adapter port on the RLM-S. 2. Locate the SAM dispenser port and disconnect the existing console/controller cable.
Progressive International Electronics RLM Diagram: RLM-S to Schlumberger SAM — Typical Installation Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics Diagnostics Testing the RLM Using Tester/WinTester Shipped with each RLM, PIE provides two software diagnostic tools on diskette, "Tester" and "WinTester." Tester is a DOS-based utility, while WinTester is a Windows-based program designed to run on Win3.11, Win95 and Win98. Either Tester or WinTester: Allows the user to retrieve data from the RLM. Has a reset feature which clears all totals in the RLM and a test load to determine the RLM's storage ability.
Progressive International Electronics RLM 2. Go to A:\ drive. Insert the Tester diskette and type Tester. This loads the Tester program. 3. Determine the communication settings in the RLM from the jumper settings (i.e., baud rate=9600, data bits=8, stop bits=1, parity=N, RTS=+, device address=00). 4. Follow the prompts on the screen, setting Tester's parameters to match those of the RLM. 5. The screen will fill with eight fueling positions with pump totals information.
RLM Progressive International Electronics 1. Go to A:\. Insert the WinTester diskette and, from the Start menu, run WinTester.exe. The WinTester utility is now loaded. 2. Determine the communication settings in the RLM from the jumper settings (i.e., baud rate=9600, data bits=8, stop bits=1, parity=N, RTS=+, device address=00). 3. Using the Setup and Select pulldown menus on the screen, set WinTester's parameters to match the RLM. 4.
Progressive International Electronics RLM Diagnostics Troubleshooting Electronic Versions RLM/E Diagnostics PROBLEM RLM does not talk to tank monitor. RLM does not talk to Tester or WinTester. See "Testing the RLM" section. RECOMMENDATION Run Tester or WinTester utility. Check jumper settings on RLM. Refer to Diagram: RLM (Electronic) Connector/ Jumper Layout Baud correct? Parity correct? Stop bits correct? Data bits correct? Device address correct? Check power indicator on RLM main board. Check PC.
RLM Progressive International Electronics RLM/E Diagnostics PROBLEM RLM does not capture any data. RECOMMENDATION Make sure LED on adapter board is flashing. Refer to pump specific diagnostics section to make sure connections are correct. Check software version in RLM to make sure it is latest rev. Check to ensure there are no console to dispenser connection errors. Contact dealer for assistance. RLM data does not match dispenser totals exactly.
Progressive International Electronics RLM Diagnostics Troubleshooting Mechanical Versions RLM/M Diagnostics PROBLEM RLM does not talk to tank monitor. RLM does not talk to Tester or WinTester. See "Testing the RLM" section. RECOMMENDATION Run Tester or WinTester utility. Check jumper settings on RLM. Refer to Diagram: RLM (Electronic) Connector/ Jumper Layout Baud correct? Parity correct? Stop bits correct? Data bits correct? Device address correct? Check power indicator on RLM main board. Check PC.
RLM Progressive International Electronics RLM/M Diagnostics PROBLEM RLM/M data does not match dispenser totals exactly. RECOMMENDATION Make sure all dispensers are idle at beginning and end of totals test (snapshot). Check for defective pulser Make sure return switch is operating correctly. Page 42 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM Diagnostics Pump-Specific Troubleshooting Gilbarco PROBLEM RECOMMENDATION Reverse LED (D4) is on. Rotate connector J4 on adapter board 180 degrees. LED (D3) is off and never flashes. Console/POS not communicating with pumps. LED (D4) is on solid. Adapter cable connected incorrectly. Wrong type adapter communications input used — RS422/current loop. For current loop operation, connect adapter harness to J4 and place jumper on J5.
RLM Progressive International Electronics Diagnostics Pump-Specific Troubleshooting Gilbarco MOC G-SITE PROBLEM No data capture. RLM-GS not answering G-SITE. Page 44 RECOMMENDATION Is EMC port on G-SITE enabled? Is correct software version being used on G-SITE? Is adapter cable plugged into correct port on GSITE? Check baud rate on RLM adapter board. Standard is 1200 baud. Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM Diagnostics Pump-Specific Troubleshooting Tokheim PROBLEM RECOMMENDATION Console to dispenser communication shuts down when adapter cable is connected. May have wrong version adapter board in RLM-T (RS422 or standard) LEDs are off and never flash. Only one LED is flashing (D2 or D3). Version 1.1 / November 98 rlminstl.mnl Test twist-lock connectors for tightness. Adapter cable connected incorrectly.
RLM Progressive International Electronics Diagnostics Pump-Specific Troubleshooting Wayne/Dresser PROBLEM Data is not captured correctly for one or more of the dispensers . Console to dispenser communication shuts down when adapter cable is connected. LEDs not flashing. Page 46 RECOMMENDATION Make sure both loops on adapter cable are wired correctly. Check normal/bypass switch. Is it in Normal? See Diagram: Wayne/Dresser DBox RLM-W Connection Example. Loop wires in DBox may be wired incorrectly.
Progressive International Electronics RLM Diagnostics Pump-Specific Troubleshooting Schlumberger PROBLEM RECOMMENDATION No data capture. Wrong baud rate may be set on adapter board. RLM adapter cable may be plugged into wrong port on SAM. No LEDs flashing Check adapter cable connections. See Diagram: RLM-S to Schlumberger SAM — Typical Installation. Console/POS not talking to pumps. Defective cable. Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics Diagnostics Pump-Specific Troubleshooting Mechanical Dispenser PROBLEM RECOMMENDATION Does not count on one or more pumps. Check pulser operation. Check MR going active after pump reset cycle. * One or more pumps miscount. Loose wire connection to pulser. Defective pulser. Defective mechanical computer. Check MR signal operation. * * With volt meter set on a 10vdc scale, place probes on MR line and common.
Progressive International Electronics RLM General Technical Information This section contains miscellaneous information which may be useful in installing and troubleshooting the RLM. Refer to the appropriate sections and diagrams in this manual for more specific information. Version 1.1 / November 98 rlminstl.
RLM Progressive International Electronics Diagram: RLM RS232 Cable Connector 5 Pinout Page 50 Version 1.1 / November 98 rlminstl.
Progressive International Electronics RLM RLM General Specs Table: RLM General Specifications Physical Size 7.5" x 8.5" X 2" Operating Temperature 32 to 120 degrees F Storage Temperature 32 to 120 degrees F Electrical Requirements 115VAC, 20 W Maximum (dedicated circuit with earth bond) Version 1.1 / November 98 rlminstl.
