Technical Manual WATER SOFTENER © 2014 erie water treatment TM-EN-ProFlow-Rev2014.
TABLE OF CONTENT & INSTALLATION RECORD Table of content & Installation record ..................................................................................Page 2 Warning & Safety instructions ..............................................................................................Page 3 Operating conditions & Requirements .................................................................................Page 4 Assembly..................................................................................
WARNING & SAFETY INSTRUCTIONS Before you begin the installation of the water softener, we advise you read and carefully follow the instructions contained in this manual. It contains important information about safety, installation, use and maintenance of the product. The actual system that you have received, may differ from the pictures/illustrations/descriptions in these Instructions. Failure to follow the instructions could cause personal injury or damage to the appliance or property.
OPERATING CONDITIONS & REQUIREMENTS OPERATING PRESSURE: min. 1,4 / max. 8,3 bar this system is configured to perform optimally at an operating pressure of 3 bar (±½ bar); in case of a lower or higher operating pressure the performance may be affected negatively! check water pressure regularly. take into account that night time water pressure may be considerably higher than day time water pressure. install a pressure reducer ahead of the water softener if necessary. OPERATING TEMPERATURE: min.
ASSEMBLY systems will be open, guaranteeing uninterrupted supply of water. CONTENT CHECK Actual parts that you have received, may differ from the For correct assembly, repeat the different assembly steps, until all Simplex systems are assembled and positioned correctly.
ASSEMBLY BRINE TANK Picture 1 11. Move the brine tank to the correct installation location; position it on a flat and level surface. Make sure to leave enough space for ease of service. 12. Remove the lid from the brine tank. 13. Run the polytube from the brine valve through the hole in the sidewall of the brine tank, to the outside of the brine tank. 14. Insert the polytube into the brine line compression connection on the control valve (); tighten the nut. 15.
INSTALLATION 6. Connect the application to the outlet of the 3-valve bypass system. INLET & OUTLET Check the water pressure at the place of installation of DUPLEX ALTERNATING/PARALLEL with multiple valve bypass (not included) the water softener; it should never exceed 8,3 bar. In case of high concentration of impurities in the inlet water, we recommend the installation of a sediment filter, ahead of the water softener.
INSTALLATION DRAIN We recommend the use of a stand pipe with air trap. To prevent backflow from the sewerage system into the water softener, always install and use the included air gap with double hose barb, to connect the drain hoses to the sewerage system. Always use separate drain hoses for the control valve(s) (evacuation of rinse water) and the brine tank's overflow(s). Lay-out the drain hoses in such a way that pressure loss is minimized; avoid kinks and unnecessary elevations.
START-UP PRESSURIZING INITIATE A REGENERATION 1. Put the bypass system in 'bypass' position. 2. Make sure the electronic controller(s) of the water softener is (are) in service mode. 3. Open the mains water supply. 4. Open a cold treated water faucet nearby the water softener and let the water run for a few minutes until all air is purged and all foreign material that may have resulted from the installation is washed out; close the tap. 5.
ELECTRONIC CONTROL PANEL Picture 13 symbol SERVICE MODE button SCROLL UP DOWN In service mode the display shows: Simplex Tempo: the time of day and the remaining number of days: function to advance to the next parameter to increase the value of the parameter to decrease the value of the parameter 20:51 POWER-UP Simplex Eco, Duplex/Triplex Eco Parallel: the time of day and the remaining capacity: 20:51 After power-up the display will show the installed software version, f.e.: EZRSDg EZ Rot0.
ELECTRONIC CONTROL PANEL MANUAL REGENERATION PROGRAMMING INSTRUCTIONS – INSTALLER It is possible to manually initiate a regeneration. 1. Press the scroll button repeatedly until the display shows: Regen in 10 sec Before entering the programming mode, make sure that the control valve is in the service mode. 1. Press the scroll If the control valve is left in this position, the countdown timer will count down to 0 sec and start a regeneration.
ELECTRONIC CONTROL PANEL SIMPLEX TEMPO: PROGRAMMING INSTRUCTIONS – PARAMETER SET LEVEL 1. Press the scroll display shows: Before entering the programming mode, make sure that the control valve is in the service mode. button and hold it for 5 sec until the System Check All configuration parameters on this water softener have 2. Within 10 sec, press the up show: been pre-programmed in the factory, to offer optimal performance in a wide range of applications and situations.
ELECTRONIC CONTROL PANEL SIMPLEX ECO: 1. Press the scroll display shows: 8. Press the scroll button and hold it for 5 sec until the System Check 2. Within 10 sec, press the up show: button; the display will HardUnit:°f Press the up or down button to set the hardness unit. Make sure to also adjust/convert the exchange capacity! 3. Press the scroll button again; the display will show: ExCap:5.5°f M3/L Press the up or down button to set the exchange capacity per litre of resin.
ELECTRONIC CONTROL PANEL DUPLEX ECO ALTERNATING: The 2 Simplex systems, that make up a Duplex system, must be programmed individually; the program does NOT necessarily have to be the same on the 2 Simplex systems! 1. Press the scroll display shows: button and hold it for 5 sec until the System Check 2. Within 10 sec, press the up show: button; the display will HardUnit:°f Press the up or down button to set the hardness unit. Make sure to also adjust/convert the exchange capacity! 3.
ELECTRONIC CONTROL PANEL DUPLEX/TRIPLEX ECO PARALLEL: 8. Press the scroll Regen:Immediate The 2/3 Simplex systems, that make up a Duplex/Triplex system, must be programmed individually; the program does NOT necessarily have to be the same on the 2/3 Simplex systems! 1. Press the scroll display shows: button and hold it for 5 sec until the System Check 2. Within 10 sec, press the up show: button; the display will HardUnit:°f Press the up or down button to set the hardness unit.
ELECTRONIC CONTROL PANEL DIAGNOSTICS LEVEL Besides of all programming parameters, a series of operating parameters can be consulted in the diagnostics level; particularly during a service intervention, these parameters can be helpful to identify the cause of a problem or malfunction Before entering the diagnostics level, make sure that the control valve is in the service mode. Accessing the Diagnostics level 1.
MAINTENANCE ROUTINE CHECKS RESIN CLEANER Regularly the user should perform a basic check to verify if the water softener is functioning correctly, on the basis of the following control points: 1. Check settings of electronic control panel. 2. Measure water hardness before/after water softener. 3. Check drain line from control valve; there shouldn’t be any water flow (unless water softener is in regeneration). 4. Check drain line from brine tank overflow; there shouldn’t be any water flow. 5.
HYDRAULIC FLOW DIAGRAMS SERVICE BACKWASH BRINE DRAW / SLOW RINSE FAST RINSE / REFILL Page 18
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TROUBLESHOOTING PROBLEM Hard (untreated) water to service CAUSE Open or defective bypass Simplex only: water softener in regeneration Duplex/Triplex only: one of the Simplex systems in regeneration and Service Valve not closing off properly Simplex Tempo only: excessive water usage No salt in brine tank Salt bridging in brine tank Change in raw water hardness Water softener fails to start a regeneration Valve body and timer out of synchronisation Control valve fails to draw brine Decreasing exchange capaci
TROUBLESHOOTING PROBLEM Control valve fails to refill brine tank Loss of resin Control valve fails to draw brine CAUSE Improper refill time setting Plugged refill flow control Lower and/or upper distributor damaged Leak between riser tube and upper distributor Low operating pressure Plugged injector Restricted drain line Restricted brine line Leak in brine line No water in brine tank Control valve cycles continuously Duplex/Triplex Parallel: all Simplex systems regenerate simultaneously Duplex Alternatin
ELECTRICAL WIRING DIAGRAMS SIMPLEX TEMPO = position switches = power lead = drive motor = auxilliary contact (24V, max. 500mA) = key pad SIMPLEX ECO = position switches = flow meter = power lead = drive motor = auxilliary contact (24V, max.
ELECTRICAL WIRING DIAGRAMS DUPLEX ECO - ALTERNATING = position switches = flow meter = power lead = drive motor = service valve Normally Closed = InterConnect socket = key pad DUPLEX/TRIPLEX ECO - PARALLEL = position switches = flow meter = power lead = drive motor = service valve Normally Open = InterConnect sockets = key pad Page 23
DEFAULT PARAMETER SETTINGS Model Simplex Tempo Resin 25 50 75 100 125 150 Cycle 1: BACKWASH (min) Cycle 2: BRINE DRAW/SLOW RINSE (min) 5 5 48 76 5 104 5 77 5 73 5 87 Cycle 3: FAST RINSE/REFILL (min) 6 6 9 12 14 17 2:00 2:00 2:00 2:00 2:00 2:00 Regen @ Model Simplex Eco Resin 25 50 75 100 125 150 Hardness unit Exchange capacity per liter resin (°f M3/L) (1) (2) °f 5,5 °f 5,5 °f 5,5 °f 5,5 °f 5,5 °f 5,5 Resin (liters) 25 50 75 100 125 150 Override (days)
COMPOSITION OVERVIEW Model Resin volume PN Triplex Eco Parallel Duplex Eco Parallel Duplex Eco Alternating Simplex Eco Simplex Tempo ltr Control valve, incl. EuroT transformer, 1” male BSP connections InterConnect cable Service Valves Pressure tank, incl. distributor assy Brine tank, incl.
EXPLODED VIEW - SIMPLEX TEMPO/ECO Page 26
EXPLODED VIEW - SIMPLEX TEMPO/ECO Item PN Description Remark (*) 1 PT/1035/BA PT/1248/BA PT/1354/BA PT/1465/BA PT/1665/BA Pressure tank 10x35 Pressure tank 12x48 Pressure tank 13x54 Pressure tank 14x65 Pressure tank 16x65 25 Ltr 50 Ltr 75 Ltr 100 Ltr 125 Ltr, 150 Ltr 2 E8000 Softening resin multiple of 25 ltr 3 38534 Riser tube assembly to be cut to length 4 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug 5 287/166 Top distributor 6 2400TS/J4JB/AUX 2400TS/J1K
EXPLODED VIEW - DUPLEX ECO ALTERNATING Page 28
EXPLODED VIEW - DUPLEX ECO ALTERNATING Item PN Description Remark (*) 1 PT/1035/BA PT/1248/BA PT/1354/BA PT/1465/BA PT/1665/BA Pressure tank 10x35 Pressure tank 12x48 Pressure tank 13x54 Pressure tank 14x65 Pressure tank 16x65 25 Ltr 50 Ltr 75 Ltr 100 Ltr 125 Ltr, 150 Ltr 2 E8000 Softening resin multiple of 25 ltr 3 38534 Riser tube assembly to be cut to length 4 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug 5 287/166 Top distributor 6 2400VS/J4JB/ALT 2400V
EXPLODED VIEW - DUPLEX ECO PARALLEL Page 30
EXPLODED VIEW - DUPLEX ECO PARALLEL Item PN Description Remark (*) 1 PT/1035/BA PT/1248/BA PT/1354/BA PT/1465/BA PT/1665/BA Pressure tank 10x35 Pressure tank 12x48 Pressure tank 13x54 Pressure tank 14x65 Pressure tank 16x65 25 Ltr 50 Ltr 75 Ltr 100 Ltr 125 Ltr, 150 Ltr 2 E8000 Softening resin multiple of 25 ltr 3 38534 Riser tube assembly to be cut to length 4 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug 5 287/166 Top distributor 6 2400VS/J4JB/PRL 2400VS/J
EXPLODED VIEW - TRIPLEX ECO PARALLEL Page 32
EXPLODED VIEW - TRIPLEX ECO PARALLEL Item PN Description Remark (*) 1 PT/1035/BA PT/1248/BA PT/1354/BA PT/1465/BA PT/1665/BA Pressure tank 10x35 Pressure tank 12x48 Pressure tank 13x54 Pressure tank 14x65 Pressure tank 16x65 25 Ltr 50 Ltr 75 Ltr 100 Ltr 125 Ltr, 150 Ltr 2 E8000 Softening resin multiple of 25 ltr 3 38534 Riser tube assembly to be cut to length 4 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug 5 287/166 Top distributor 6 2400VS/J4JB/PRL 2400VS/
EXPLODED VIEW - TIMER HEAD - SIMPLEX Page 34
EXPLODED VIEW - TIMER HEAD - SIMPLEX Item PN Description 1 70971 Power lead with plug 2 72263 Clamp Remark (*) 3 72519 Flow meter cable Simplex Eco 4a 4b 28/244/1 28/8/7 Plug (large) Strain relief, flow meter cable Simplex Tempo Simplex Eco 5 71502 Screw, timer cover (3x) 6 15/222 Screw, back plate (2x) 7 70962 Back plate 8 2100/206 Drive shaft 9 15/222 Screw, drive motor assy (2x) 10 28/245/4 Cable clamp 11 71502 Strain relief, power lead 12 72261 Drive motor
EXPLODED VIEW - TIMER HEAD - DUPLEX ALTERNATING Page 36
EXPLODED VIEW - TIMER HEAD - DUPLEX ALTERNATING Item PN Description 1 70971 Power lead with plug 2 72263 Clamp 3 72519 Flow meter cable 4 28/8/7 Strain relief, flow meter cable 5 71502 Screw, timer cover (3x) 6 15/222 Screw, back plate (2x) 7 74135 Socket and cable assembly, Service Valve 8 72369 Back plate 9 2100/206 Drive shaft 10 15/222 Screw, drive motor assy (2x) 11 28/245/4 Cable clamp 12 71502 Strain relief, power lead 13 74105 Socket & cable assembly, ALT Int
EXPLODED VIEW - TIMER HEAD - DUPLEX/TRIPLEX PARALLEL Page 38
EXPLODED VIEW - TIMER HEAD - DUPLEX/TRIPLEX PARALLEL Item PN Description Remark 1 70971 Power lead with plug 2 72263 Clamp 3 72519 Flow meter cable 4 28/8/7 Strain relief, flow meter cable 5 71502 Screw, timer cover (3x) 6 15/222 Screw, back plate (2x) 7 8 74135 74124 (*) 9 2100/206 Socket and cable assembly, Service Valve Back plate assembly (with socket & cable assembly, PRL InterConnect) Drive shaft 10 15/222 Screw, drive motor assy (2x) 11 28/245/4 Cable clamp 12 7
EXPLODED VIEW - VALVE BODY Page 40
EXPLODED VIEW - VALVE BODY Item PN Description 1 21/83 Drain connection 2 568/271/J 568/271/K 568/271/L 568/271/M 568/271/N Backwash flow control J (9,8 Ltr/min) Backwash flow control K (13,2 Ltr/min) Backwash flow control L (15,1 Ltr/min) Backwash flow control M (18,9 Ltr/min) Backwash flow control N (22,7 Ltr/min) 3 72678 Bolt, valve cover (6x) 4 568/254/3 Valve cover 5 185/154/1 O-ring, valve cover 6 186/112 O-ring, Teflon 7 72327 Washer, PE 8 568/260 Worm gear 9 568/259 Roto
TECHNICAL DATA Technical specifications: Resin 25 50 75 100 Operating pressure min/max (bar) 2/48 230/50(1) 12 2x18 3x18 1” BSP Male Simplex Duplex Triplex Hydraulic connection inlet/outlet (1) 150 1,4/8,3 Operating temperature min/max (°C) Electrical connection (V/Hz) Max. power consumption (VA): 125 Supplied with 230/24V-50Hz transformer.
TECHNICAL DATA Model Resin Brine tank volume (ltr) Brine tank diameter base/cover (mm) Brine tank height (mm) Triplex Parallel 3 x 25 3 x 50 3 x 75 3 x 100 3 x 125 3 x 150 3 x 125 470/540 3 x 125 470/540 3 x 275 575/685 3 x 275 575/685 3 x 500 800/875 3 x 500 800/875 850 850 975 975 1.110 1.110 Tank & control valve depth (mm) 405 410 436 463 513 513 Tank & control valve height (mm) 1.059 ±10 1.394 ±10 1.560 ±10 1.836 ±10 1.833 ±10 1.
AQUION, INC. Lammerdries-Oost 30c B-2250 Olen Belgium +32 (0) 14-28.51.71 +32 (0) 14-28.51.70 RPR/RPM Turnhout BWT/TVA/VAT BE 0882.738.206 infobelgium@eriewatertreatment.com www.eriewatertreatment.
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© 2013 Aquion, Inc. PP-ProFlow-Rev2014.
