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IMPORTANT: Fill in pertinent information on page 2 for future reference.

ProFloSE

Downflow Brining

Service Manual

Summary of content (40 pages)

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ProFloSE Downflow Brining Service Manual IMPORTANT: Fill in pertinent information on page 2 for future reference.
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ProFloSE Downflow Job Specification Sheet Job Number ___________________________________ Model Number ________________________________ Water Test ____________________________________ Capacity Of Unit ________________________ Max.
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ProFloSE Downflow General Residential Installation Check List WATER PRESSURE: A minimum of 20 psi inlet water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Please make sure your voltage supply is compatible with your unit before installation. EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup.
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ProFloSE Downflow Control Start-Up Procedures Whenever the valve is in Service the current time of day can be set, the control programmed, or an extra regeneration initiated at any time. 1. Set Time Of Day 2. Enter Control Programming Mode 1. Push and hold for 5 seconds both the Up and Down Set Buttons to enter Programming Mode. 2. Push the Extra Cycle Button once per display until all have been viewed and this mode is exited and normal operation is resumed. Page 4 Printed in U.S.A.
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ProFloSE Downflow Control Start-Up Procedures (Cont’d.) Depending on current control programming, option setting displays that are not required to be set will not be viewed. 3. 1. Set Control Programming The first option setting display that appears in the Program Mode is Treated Water Capacity. Using the Set Up or Down Buttons, set the amount of treated water that can flow through the unit before a regeneration is required. For Example: 2. Push the Extra Cycle Button.
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ProFloSE Downflow Control Start-Up Procedures (Cont’d.) 4. Start An Immediate Extra Cycle When starting an Extra Cycle, you will have one or two options: 1. Press and Release the Extra Cycle Button: - With Immediate Regeneration controls the control will go into regeneration cycle immediately. - With Delayed Regeneration controls the Service Arrow will begin to flash immediately and a regeneration will occur at the present regeneration time (i.e. 2:00 a.m.) 2.
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ProFloSE Downflow Control Start-Up Procedures (Cont’d.) 6. Fast Cycle Valve Thru Regeneration Extra Cycle Button A. Once the valve reaches Regen Step #1 let water run to drain for about 5 minutes. Next, manually step the valve through a regeneration cycle checking valve operation in each step: B. Push the Extra Cycle Button once to advance the valve to Regen Step #2. C. Push the Extra Cycle Button once to advance the valve to Regen Step #3. (Optional) D.
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ProFloSE Downflow Control Operation Timeclock Regeneration Valves In normal operation the Time Of Day Display will be viewed at all times. The control will operate normally until the number of days since the last regeneration reaches the Regeneration Day Override setting. Once this occurs, a regeneration cycle will then be initiated at the preset Regeneration Time. Flow Meter Equipped Valves In normal operation the Time Of Day Display will alternate being viewed with a Volume Remaining Display.
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ProFloSE Downflow Master Programming Mode Entering Master Programming Mode With the Time of Day Display set to 12:01 P.M., push and hold for 5 seconds both the Set Up and Set Down Buttons. The Program Indicator will turn on to signal that this mode is entered. In this mode all possible option settings may be viewed. 1. US/Metric Display Format (U) This display is used to set the desired display format. This option setting is identified by the letter (U) in the first digit.
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ProFloSE Downflow Master Programming Mode (Cont’d.) 3. Treated Water Capacity (No Display Code) Depress the Extra Cycle Button. This display is used to set the amount of treated water (gallons/liters) that can be produced by the unit before a regeneration cycle is required. With Meter Delayed Regeneration Type set, it will be up to the programmer to determine a reserve capacity and subtract that value from the calculated full capacity of the unit.
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ProFloSE Downflow Master Programming Mode (Cont’d.) 7. Flow Meter Size (F) Depress the Extra Cycle Button. The next display is used to set the flowmeter size. This option setting is identified by the letter F in the first digit. In this display set the proper amount of pulses generated by the flow meter for each gallon or liter of water flow. This setting will not be viewed with Timeclock Regeneration Type selected. Examples: [ F 1 3 1 ] 3/4″ Turbine Flow Meter (US Format) [ F 3 4.
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ProFloSE Downflow Master Programming Mode Flow Chart Note: 1. Set Time Of Day Display To 12:01 P.M. 2. Push And Hold The Set Up And Set Down Button For 5 Seconds. 3. Push Extra Cycle Button Once Per Display Until All Displays Are Viewed And Normal Operation Is Resumed. 4. Option Setting Displays May Be Changed As Required By Pushing Either The Set Up Or Down Button. 5. Depending On Current Valve Programming Certain Displays Will Not Be Able To Be Viewed Or Set. Page 12 Printed in U.S.A.
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ProFloSE Downflow Dimensional Drawing Page 13 Printed in U.S.A.
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ProFloSE Downflow Water Conditioner Flow Diagrams 1 SERVICE POSITION Hard water enters unit at valve inlet and flows around the piston down thru the mineral in the mineral tank. Conditioned water enters center tube thru the bottom distributor then flows up thru the center tube and to the outlet of the valve. 2 BACKWASH POSITION Hard water enters unit at valve inlet - flows around piston - down center tube - thru bottom distributor and up thru the mineral - around the piston and out the drain line.
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ProFloSE Downflow Water Conditioner Flow Diagrams (Cont’d.) 3 BRINE/SLOW RINSE POSITION Brine. Hard water enters unit at the valve inlet - flows into injector housing and thru nozzle and throat to draw brine from the brine tank - brine flows down thru mineral and enters the center tube thru bottom distributor and out thru the drain line. 4 RAPID RINSE POSITION Slow Rinse.
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ProFloSE Downflow Valve Powerhead Assembly (See opposite page for parts list) Page 16 Printed in U.S.A.
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ProFloSE Downflow Valve Powerhead Assembly Parts List Item No. Quantity Part No. 1. . . . . . . . . . . . 1 . . . . . . . . . . . . . 40269. . . . . . . . . . . . . . . . . . 2. . . . . . . . . . . . 1 . . . . . . . . . . . . . 40326. . . . . . . . . . . . . . . . . . 3. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19474. . . . . . . . . . . . . . . . . . 4. . . . . . . . . . . . 1 . . . . . . . . . . . . . 40283. . . . . . . . . . . . . . . . . . 5. . . . . . . . . . . . 1 . . . . . . . . . . . . .
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ProFloSE Downflow Control Valve Assembly (See opposite page for parts list) Page 18 Printed in U.S.A.
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ProFloSE Downflow Control Valve Assembly Parts List Item No. Quantity Part No. Description 1. . . . . . . . . . . . . . 1 . . . . . . . . . . . . . 18815 . . . . . . . . . . . . . Valve Body, 5000, 1″ Dist. 2. . . . . . . . . . . . . . 1 . . . . . . . . . . . . . 18264 . . . . . . . . . . . . . Spacer, End 3. . . . . . . . . . . . . . 4 . . . . . . . . . . . . . 14241 . . . . . . . . . . . . . Spacer 4. . . . . . . . . . . . . . 5 . . . . . . . . . . . . . 13242 . . . . . . . . . . . . . Seal 5. . . . . . .
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ProFloSE, Filter Control Valve Assembly (See opposite page for parts list) Page 20 Printed in U.S.A.
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ProFloSE, Filter Control Valve Assembly Parts List Item No. Quantity Part No. 1. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18815. . . . . . . . . . . . . . . . . . 2. . . . . . . . . . . . 1 . . . . . . . . . . . . . 18264. . . . . . . . . . . . . . . . . . 3. . . . . . . . . . . . 4 . . . . . . . . . . . . . 14241. . . . . . . . . . . . . . . . . . 4. . . . . . . . . . . . 5 . . . . . . . . . . . . . 13242. . . . . . . . . . . . . . . . . . 5. . . . . . . . . . . . 1 . . . . . . . . . . . . .
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ProFloSE Downflow 3/4″ Turbine Meter Assembly (See opposite page for parts list) 4 3 5 IN LE T 1 3 VALVE OU TL ET 2 Page 22 Printed in U.S.A.
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ProFloSE Downflow 3/4″ Turbine Meter Assembly Parts List ASSY NO. 60626-01 Item No. Quantity Part No. 1. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19797. . . . . . . . . . . . . . . . . . 2. . . . . . . . . . . . 2 . . . . . . . . . . . . . 13314. . . . . . . . . . . . . . . . . . 3. . . . . . . . . . . . 2 . . . . . . . . . . . . . 19569. . . . . . . . . . . . . . . . . . 4. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19791-01 . . . . . . . . . . . . . . . 5. . . . . . . . . . . . 4 . . . .
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ProFloSE 2310 Safety Brine Valve (See opposite page for parts list) Page 24 Printed in U.S.A.
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ProFloSE 2310 Safety Brine Valve Parts List Item No. Quantity Part No. 1. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19645. . . . . . . . . . . . . . . . . . 2. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19803. . . . . . . . . . . . . . . . . . 3. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19804. . . . . . . . . . . . . . . . . . 4. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19805. . . . . . . . . . . . . . . . . . 5. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19652-01 . .
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ProFloSE Downflow By-Pass Valve Assembly, Plastic 9 11 10 12A 12C 12B Parts List Item No. Quantity Part No. 9 . . . . . . . . . . . . 2 . . . . . . . . . . . . .13305 . . . . . . . . . . . . . . . . . . 10 . . . . . . . . . . . . 2 . . . . . . . . . . . . .13255 . . . . . . . . . . . . . . . . . . 11 . . . . . . . . . . . . 2 . . . . . . . . . . . . .13314 . . . . . . . . . . . . . . . . . . 12A . . . . . . . . . . 1 . . . . . . . . . . . . .18706 . . . . . . . . . . . . . . . . . . 18706-02 . . . . . .
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ProFloSE By-Pass Valve Assembly, Brass 9 8 6 5 4 3 1 2 7 6 Parts List Item No. Quantity 1 . . . . . . . . . . . .1. . . . . . . . . . . . . 1. . . . . . . . . . . . . 1. . . . . . . . . . . . . 1. . . . . . . . . . . . . 2 . . . . . . . . . . . .1. . . . . . . . . . . . . 3 . . . . . . . . . . . .1. . . . . . . . . . . . . 4 . . . . . . . . . . . .1. . . . . . . . . . . . . 5 . . . . . . . . . . . .1. . . . . . . . . . . . . 6 . . . . . . . . . . . .8. . . . . . . . . . . . . 7 . . . . . . . . . . .
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ProFloSE Downflow Valve Wiring Diagram CB1 - ProFloSE Circuit Board VDM - Valve Drive Motor EM - Electronic Flow Meter (Optional) SW1 - Homing Switch SW2 - Step Switch HCAM - Homing Cam DFSCAM - Downflow Step Cam Page 28 Printed in U.S.A.
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ProFloSE Downflow Service Instructions 9. A. TO REPLACE BRINE VALVE, INJECTORS,AND SCREEN 1. Turn off water supply to conditioner: a. 10. Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off. If the conditioner installation has a “three valve” by-pass system, first open the valve in the by-pass line, then close the valves at the conditioner inlet and outlet. b.
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ProFloSE Downflow Service Instructions (Cont’d.) TO REPLACE PISTON ASSEMBLY (Cont’d.) 5. 6. Inspect the inside of the valve to make sure that all spacers and seals are in place, and that there is no foreign matter that would interfere with the valve operation. Take new piston assembly as furnished and push piston into valve by means of the end plug. Twist yoke carefully in a clockwise direction to properly align it with drive gear. Replace end plug retainer plate. 7. Place timer on top of valve.
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ProFloSE Downflow Troubleshooting Guide SYMPTOM 1. Softener fails to regenerate automatically. PROBABLE CAUSE CORRECTION A. Cord plugged into intermittent or dead power source. A. Connect to constant power source. B. Disconnected meter cable. B. Reconnect cable. C. Defective power cord. C. Replace cord. D. Defective timer, meter or sensor. D. Replace or repair 2. Regeneration at wrong time. A. Timer improperly set, due to Power failure. A. Reset timer. 3. Loss of capacity. A.
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ProFloSE Downflow Troubleshooting Guide (Cont’d.) 3. 4. 5. Loss of water pressure. Excessive water in brine tank and/or salty water to service. Softener fails to use salt. A. Scaling/Fouling of inlet pipe. A. Clean or replace pipeline. Pretreat to prevent. B. Fouled resin. B. Clean the resin. Pretreat to prevent. C. Improper backwash. C. Too many resin fines and/or sediment. Call dealer, reset backwash flow rate, and/or adjust time. A. Plugged Drain Line. A. Check flow to drain.
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ProFloSE Service Assemblies AIR CHECK 60002 Residential Type, #500 BRINE LINE FLOW CONTROLS (BLFC) 60022-12 Model 1600 with .125 GPM Flow Control 60022-25 Model 1600 with .25 GPM Flow Control 60022-50 Model 1600 with .50 GPM Flow Control 60022-00 Model 1600 with 1.00 GPM Flow Control BRINE VALVE 60032 Brine Valve Assembly COLLECTORS, UPPER 18280 1″ Standard Slot (.010 - .012 slot size) 18280-01 1″ Wide Slot (.019 - .022 slot size) 18280-02 1″ Narrow Slot (.007 - .
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ProFloSE Service Assemblies (Cont’d.) DRAIN LINE FLOW CONTROLS 19153 .06 GPM 19152 .08 GPM 19151 1.0 GPM 12085 1.2 GPM 19150 1.3 GPM 12086 1.5 GPM 19149 1.7 GPM 12087 2.0 GPM 12088 2.4 GPM 12089 3.0 GPM 12090 3.5 GPM 12091 4.0 GPM 19147 4.5 GPM 12092 5.0 GPM 17814 6.0 GPM 12408 7.0 GPM 17943 8.0 GPM 17944 9.
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ProFloSE Flow Data, Injector Draw & Slow Rinse Rates Page 35 Printed in U.S.A.
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P/N 40272 Rev.