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The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
GP4000 Series Hardware Manual Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GP unit Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 GP-4500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GP4000 Series Hardware Manual Safety Information § Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Pro-face for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. Model Name Format The following describes the format of model names.
GP4000 Series Hardware Manual GP4000 Series Model Names Thank you for purchasing Pro-face’s GP4000 Series unit (hereafter referred to as the "GP unit").
Global Code A global code is assigned to every Pro-face product as a universal model number. For more information on product models and their matching global codes, please refer to the following URL. http://www.pro-face.com/product/globalcode.
GP4000 Series Hardware Manual About the Book At a Glance Document Scope This document describes how to use the GP unit. Validity Note This document is valid for the GP unit with GP-Pro EX version 3.0 or later. The technical characteristics of the device(s) described in this manual also appear online at http://www.pro-face.com/otasuke/. The characteristics presented in this manual should be the same as those that appear online.
GP4000 Series Hardware Manual Overview KanpaiHardwareManual 10/2011 GP4000 Series Hardware Manual Overview 1 Overview This chapter describes the GP unit panels and general topics such as package contents and standards.
Overview GP unit Package Contents Note: z For information on the package contents for the rear mount model, refer to Package Contents (see page 172).
GP4000 Series Hardware Manual Certifications and Standards Note: z For information on the certifications and standards of the rear mount model, refer to Certifications and Standards (see page 173). Introduction Pro-face submitted this product for independent testing and qualification by thirdparty listing agencies. These agencies have certified this product as meeting the following standards. Agency Certifications The GP unit is manufactured in accordance with: UL 508 and CSA C22.
Overview DANGER POTENTIAL FOR EXPLOSION z z z z z z z Verify that the power, input and output (I/O) wiring are in accordance with Class I, Division 2 wiring methods. Substitution of any component may impair suitability for Class I, Division 2. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Securely lock externally connected units and each interface before turning on the power supply.
GP4000 Series Hardware Manual GP Series of Panels Critical systems, alarms and handling Requirements Critical alarm indicators and system functions require independent and redundant protection hardware and/or mechanical interlocks. When you cycle power, wait at least 10 seconds before restoring the power to the GP unit after it has been turned off. If GP unit is restarted too quickly, it may not operate correctly.
Overview Handling the LCD panel The following characteristics are specific to the LCD panel and are considered normal behavior: z z z LCD screen may show unevenness in the brightness of certain images or may appear different when seen from outside the specified viewing angle. Extended shadows, or crosstalk may also appear on the sides of screen images. LCD screen pixels may contain black and white colored spots and color display may seem to have changed.
GP4000 Series Hardware Manual Connectivity KanpaiHardwareManual 10/2011 GP4000 Series Hardware Manual Device Connectivity 2 Introduction This chapter presents the equipment you can connect to the GP unit.
Connectivity System Design Introduction The following diagrams represent equipment you can connect to the GP unit.
GP4000 Series Hardware Manual RUN Mode Peripherals - COM1: RS-232C NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”.
Connectivity RUN Mode Peripherals - COM1: RS-232C or RS-422/RS-485 NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”.
GP4000 Series Hardware Manual Serial Interface(COM1:RS-422 mode) RS-422 Cable CA3-CBL422/5M-01 Mitsubishi PLC FX-Series Connection Cable CA3-CBLFX/1M-01 CA3-CBLFX/5M-01 Mitsubishi PLC A-Series Connection Cable CA3-CBLA-01 RS-422 Port Programming Console Port Programming Console Port RS-422 Port Multi-Link Cable PFXZCBCBML1 MPI Cable ST03-A2B-MPI21-PFE RS-485 Port Host Controller PLC etc.
Connectivity RUN Mode Peripherals - COM1: RS-485 (isolation) NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. GP unit Serial Interface (COM1: RS-485 (isolation) mode) RS-485 (isolation) Port PROFIBUS Cable (Prepared by user) RS-485 (isolation) Port RS-485 Cable (Prepared by user) RS-485 (isolation) Port MPI Cable CA3-MPI-PG1-PFE CA3-MPI-PGN-PFE 22 Host Controller PLC etc.
GP4000 Series Hardware Manual RUN Mode Peripherals - COM2: RS-422/RS-485 NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”.
Connectivity RUN Mode Peripherals - COM2: RS-485 (isolation) NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. GP unit Serial Interface (COM2: RS-485 (isolation) mode) RS-485 (isolation) Port PROFIBUS Cable (Prepared by user) RS-485 (isolation) Port RS-485 Cable (Prepared by user) RS-485 (isolation) Port Host Controller PLC etc.
GP4000 Series Hardware Manual RUN Mode Peripherals - USB Type A / mini-B Interface GP unit USB (Type A) Interface Bar-Code Reader*1 (Commercial type) USB-Serial (RS-232C) Conversion Cable CA6-USB232-01 USB-to-IEEE1284 Conversion Cable (Commercial type) Printer*1 (Commercial type) USB Cable FP-US00 or Commercial type External Device (RS-422/485) USB/RS-422/485 Conversion Adapter PFXZCBCBCVUSR41 EZ Illuminated Switch PFXZCCEUSG1 EZ Fingerprint Recognition Unit PFXZCCEUSS1 USB Hub (Commercial type) *
Connectivity Edit Mode Peripherals GP unit To an Ethernet Network Ethernet Interface (10BASE-T/100BASE-TX) USB (Type A) Interface USB Port USB Memory Strage*1 (Commercial type) Personal Computer (Commercial type) *2 Screen Editor& Logic Program Software GP-Pro EX USB Transfer Cable CA3-USBCB-01 Modem*1 (Commercial type) USB-Serial (RS-232C) Conversion Cable CA6-USB232-01 Telephone lines USB (mini B) Interface USB Port USB Data Transfer Cable (USB A/mini-B) ZC9USCBMB1 or Commercial type USB Pa
GP4000 Series Hardware Manual Accessories Serial Interface Items Product Name Product Number Description RS-232C Cable (5m) CA3-CBL232/5M-01 Connects a host controller to the GP unit. (RS-232C) RS-422 Cable (5m) CA3-CBL422/5M-01 Connects a host controller to the GP unit. (RS-422 / Socket Type) Mitsubishi PLC Q-Series Link Cable (5m) CA3-CBLLNKMQ-01 Connects Mitsubishi PLC Q-Series (or other host controller) to the GP unit.
Connectivity Product Name Product Number Description 9-pin-to-25-pin RS-232C Conversion Cable (0.2m) CA3-CBLCBT232-01 Connects a standard RS-232C cable (D-Sub 25-pin socket) to the GP unit (D-sub 9-pin plug). RS-422 9/25-pin Conversion Cable (0.2m) PFXZCBCBCVR41 Connects a standard RS-422 cable (D-sub 25-pin socket) to the GP unit (D-sub 9 pin plug). Siemens TTY Converter Cable (5m) CA6-CBLTTY/5M-01 Connects Siemens PLC S5 Series to the GP unit. MPI Cable (3.
GP4000 Series Hardware Manual SD Card Items Product Name Product Number Description SD Memory Card (4 GB) PFXZCBSD4GC41 SD Memory Card (4 GB, CLASS4) Option Items Product Name Product Number Corresponding GP Description unit 12.1-inch Screen Protection Sheet CA7-DFS12-01 GP-4600 Series*2 10.4-inch Screen Protection Sheet PFXZCBDS101 GP-4500 Series*2 7.5-inch Screen Protection Sheet PFXZCBDS71 GP-4401T*2 7.0-inch Wide Screen Protection Sheet PFXZCBDS72 GP-4401WW 5.
Connectivity Maintenance Options Product Name Product Number Corresponding GP unit Description Installation Fastener PFXZCBAF1 GP4000 Series*1*2 Used to install the GP unit into a solid panel (4 pieces/ set) 10.4-inch TW models & 12.1-inch Installation Gasket PFXZCBWG121 GP-4600 Series*2 GP-4501TW 10.4-inch Installation Gasket PFXZCBWG101 GP-4500 Series*2 (except GP4501TW) Provides dust and moisture resistance when GP unit is installed into a solid panel (1 piece) 7.0-inch Wide & 7.
GP4000 Series Hardware Manual Parts/Functions KanpaiHardwareManual 10/2011 GP4000 Series Hardware Manual Parts Identification and Functions 3 Parts Identification and Functions GP-4200 Series Parts Identification Side GP-4200 Series Front A Rear B C Bottom GP-4201T/4203T F E D G D GP-4201TW F Part Name Description A Status LED *1 B USB (mini-B) Interface Conforms to USB2.0 (mini-B) x 1. Communication Distance: 5 m (16.4 ft) or less.
Parts/Functions Part Name Description C USB (Type A) Interface Conforms to USB2.0 (Type A) x 1. Power supply voltage: 5Vdc+/-5%. Output Current: 500 mA or less. Maximum communication distance: 5 m (16.4 ft). D Serial Interface (COM1) GP-4201T: RS-232C/422/485 Serial Interface. (You can switch the communication method via software.) Connector: D-Sub 9 pin (plug) x 1. GP-4201TW: RS-232C Serial Interface. Connector: D-Sub 9 pin (plug) x 1. GP-4203T: RS-485 (isolation) Serial Interface.
GP4000 Series Hardware Manual GP-4300 Series Parts Identification NOTE: z If you are using the rear mount model, refer to Parts Identification and Functions (see page 176). Side GP-4300 Series Front A Right B C D Rear E Bottom E F G H I Part Name Description A Status LED *1 B USB (Type A) Interface Conforms to USB2.0 (Type A) x 1. Power supply voltage: 5Vdc+/-5%. Output Current: 500 mA or less. Maximum communication distance: 5 m (16.4 ft).
Parts/Functions Part Name Description D Serial Interface (COM2) GP-4301T/GP-4301TW: RS-422/485 Serial Interface. Connector: D-Sub 9 pin (plug) x 1. GP-4303T: RS-485 (isolation) Serial Interface. Connector: D-Sub 9 pin (socket) x 1. E Power Plug Connector - F SD Card Access LED *2 This lamp lights up when SD Card is inserted. NOTE: Do not remove or insert the SD Card when the LED lamp is on. Doing so may damage data on the SD Card.
GP4000 Series Hardware Manual GP-4400 Series Parts Identification NOTE: z If you are using the rear mount model, refer to Parts Identification and Functions (see page 176).
Parts/Functions Side GP-4400 Series Bottom E H I Part Name Description A Status LED *1 B USB (Type A) Interface Conforms to USB2.0 (Type A) x 1. Power supply voltage: 5Vdc+/-5%. Output Current: 500 mA or less. Maximum communication distance: 5 m (16.4 ft). C Serial Interface (COM1) RS-232C Serial Interface. Connector: D-Sub 9 pin (plug) x 1. D Serial Interface (COM2) RS-422/485 Serial Interface. Connector: DSub 9 pin (plug) x 1.
GP4000 Series Hardware Manual *2 SD Card Access LED operations are as shown below. Color Indicator Description Green (Active) ON The SD Card is inserted. OFF The SD Card is not inserted or is not being accessed. *3 Ethernet LED operations are as shown below. Link Active Color Indicator Description Green (Active) Flashing Data transmission is occurring. OFF No data transmission. ON Data transmission is available in 10BASE-T/100BASE-TX.
Parts/Functions GP-4500 Series Parts Identification NOTE: If you are using the rear mount model, refer to Parts Identification and Functions (see page 176). z Side GP-4500 Series Front A Rear B C Bottom I B 38 F H E G D Part Name Description A Status LED *1 B Power Input Terminal Block (AC model), Power Plug Connector (DC model) - C SD Card Access LED *2 This lamp lights up when SD Card is inserted. NOTE: Do not remove or insert the SD Card when the LED lamp is on.
GP4000 Series Hardware Manual Part Name Description F SD Card Interface Cover/Replacement Battery Insertion Cover For information on how to open the cover, and insert or remove the SD Card, refer to SD Card Insertion/Removal (see page 150). For information on how to open the cover and replace the battery, refer to Replacing the Primary Battery (see page 168). G Serial Interface (COM2) GP-4501T/GP-4501TW: RS-422/485 Serial Interface. Connector: D-Sub 9 pin (plug) x 1.
Parts/Functions GP-4600 Series Parts Identification NOTE: If you are using the rear mount model, refer to Parts Identification and Functions (see page 176). z Side GP-4600 Series Front A Rear B C B I Bottom F 40 H E G D Part Name Description A Status LED *1 B Power Input Terminal Block (AC model), Power Plug Connector (DC model) - C SD Card Access LED *2 This lamp lights up when SD Card is inserted. NOTE: Do not remove or insert the SD Card when the LED lamp is on.
GP4000 Series Hardware Manual Part Name Description F SD Card Interface Cover/Replacement Battery Insertion Cover For information on how to open the cover, and insert or remove the SD Card, refer to SD Card Insertion/Removal (see page 150). For information on how to open the cover and replace the battery, refer to Replacing the Primary Battery (see page 168). G Serial Interface (COM2) GP-4601T: RS-422/485 Serial Interface. Connector: D-Sub 9 pin (plug) x 1.
Parts/Functions 42
GP4000 Series Hardware Manual Specifications KanpaiHardwareManual 10/2011 GP4000 Series Hardware Manual Specifications 4 Overview This chapter presents the GP unit specifications. What Is in This Chapter? This chapter contains the following sections: Section Topic Page 4.1 GP-4200 Series 44 4.2 GP-4300 Series 64 4.3 GP-4400 Series 82 4.4 GP-4500 Series 97 4.
Specifications 4.
GP4000 Series Hardware Manual Power Supply Electrical Specifications Rated Input Voltage 24 Vdc Input Voltage Limits 19.2...28.8 Vdc Voltage Drop 2 ms or less Power Consumption In-Rush Current 9.6 W or less When power is not supplied to external devices 5.2 W or less Backlight OFF (Standby Mode) 4.2 W or less Backlight Dimmed (Brightness: 20%) 4.
Specifications Electrical Environment Mechanical Environment Physical Environment Environmental Specifications Surrounding Air Temperature 0...50 °C (32...122 °F) Storage Temperature -20...60 °C (-4...140 °F) Surrounding Air and Storage Humidity 10%...90% RH (Non condensing, wet bulb temperature 39 °C [102.2 °F] or less) Dust 0.
GP4000 Series Hardware Manual Structural Specifications Grounding Functional grounding: Grounding resistance of 100Ω, 2mm2 (AWG 14) or thicker wire, or your country’s applicable standard. (Same for FG and SG terminals) Cooling Method Structure *1 Natural air circulation IP65F NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure) External Dimensions W132 x H106 x D42 mm (W5.2 x H4.17 x D1.65 in.) Panel Cut Dimensions W118.5 x H92.5 mm (W4.67 x H3.64 in.
Specifications NOTICE STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z Store the panel in areas where temperatures are within the panel’s specifications. Do not restrict or block the panel’s rear-face ventilation slots. Failure to follow these instructions can result in equipment damage. NOTICE GASKET AGING z z Inspect the gasket periodically as required by your operating environment to keep the initial IP level. Change the gasket at least once a year, or as soon as scratches or dirt become visible.
GP4000 Series Hardware Manual Display Specifications GP-4201T / GP-4203T Display Type TFT Color LCD Display Size 3.5” GP-4201TW Resolution 320 x 240 pixels (QVGA) Effective Display Area W70.56 x H52.92 mm (W2.78 x H2.08 in.) Display Colors 65,536 colors (No blink) / 16,384 colors (Blink) Backlight White LED (Not user replaceable. When replacement is required, contact your local distributor.
Specifications Memory, Clock, and Touch Panel Memory Application Memory Logic Program Area *1 GP-4201T / GP-4203T GP-4201TW FLASH EPROM 16 MB (including the logic program area) FLASH EPROM 8 MB (including the logic program area) FLASH EPROM 132 KB (Equivalent to 15,000 steps)*2 Font Area FLASH EPROM 8 MB (when limit exceeded, uses application memory) Data Backup SRAM 320 KB (Rechargeable lithium battery for data backup) SRAM 128 KB (Rechargeable lithium battery for data backup) Variable Area
GP4000 Series Hardware Manual When used for backup: Approximately 100 days, with a fully charged battery. Approximately 6 days, with a half-charged battery.
Specifications Interface Specifications Serial Interface COM1 Asynchronous Transmission GP-4201T GP-4201TW GP-4203T RS-232C / RS-422 / RS-485 RS-232C RS-485 (isolation) 2,400...115,200 bps 2,400...115,200 bps, 187,500 bps (MPI) Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...
GP4000 Series Hardware Manual Specifications of Serial Interface COM1 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The COM1 ports of GP-4201T and GP-4201TW are not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
Specifications Pin Connection 5 9 6 1 (GP unit side) Pin No. RS-422/RS-485 Signal Name Direction Meaning 1 RDA Input Receive Data A (+) 2 RDB Input Receive Data B (-) 3 SDA Output Send Data A (+) 4 ERA Output Data Terminal Ready A (+) 5 SG - Signal Ground 6 CSB Input Send Possible B (-) 7 SDB Output Send Data B (-) 8 CSA Input Send Possible A (+) 9 ERB Output Data Terminal Ready B (-) Shell FG – Frame Ground (Common with SG) Interfit bracket is #4-40 (UNC).
GP4000 Series Hardware Manual NOTICE EQUIPMENT DAMAGE Use only the rated current. Failure to follow these instructions can result in equipment damage. Interfit bracket is #4-40 (UNC). Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation. z Cable Cover: XM2S-0913 manufactured by OMRON Corporation. z Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation.
Specifications CAUTION LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports. Securely attach communication cables to the panel wall or cabinet. Use only D-Sub 9 pin cables with a locking tab in good condition. Failure to follow these instructions can result in injury or equipment damage.
GP4000 Series Hardware Manual Specifications of Serial Interface COM2 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit. DANGER ELECTRIC SHOCK When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
Specifications Dimensions External Dimensions PP LQ 1 2 3 58 Front Right Side Top
GP4000 Series Hardware Manual Installation with Installation Fasteners PP LQ 1 2 3 4 5 Left Side Front Right Side Top Bottom 59
Specifications Dimensions with Cables: GP-4201T (4) mm in. 94 3.70 36 1.42 21 0.83 73 2.87 59 2.32 (1) (2) (3) (5) 1 2 3 4 5 Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Dimensions with Cables: GP-4201TW (4) mm in. 94 3.70 21 0.82 73 2.87 59 2.32 (1) (2) (3) (5) 1 2 3 4 5 Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Specifications Dimensions with Cables: GP-4203T (4) mm in. 73 2.874 59 2.323 (1) 28 1.102 36 1.417 21 0.827 MPI Cable (2) 67 2.638 (3) (5) 1 2 3 4 5 Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Panel Cut Dimensions Create a panel cut and insert the GP unit into the opening from the front. A C B R A B C R 118.5 mm (+1, -0 mm) (4.67 in [+0.04, -0 in.]) 92.5 mm (+1, -0 mm) 1.6...5 mm (0.06...0.2 (3.64 in. [+0.04, -0 in.]) in) 3 mm (0.12 in.) maximum NOTE: Before designing the panel cut, refer to Installation (see page 136). Installation Fastener Dimensions 0 Ø1 .39 0 Ø M6 14 0.55 12 0.47 mm in. 12 0.47 26 1.
Specifications 4.
GP4000 Series Hardware Manual Power Supply Electrical Specifications Rated Input Voltage 24 Vdc Input Voltage Limits 19.2...28.8 Vdc Voltage Drop 5 ms or less Power Consumption In-Rush Current 10.5 W or less When power is not supplied to external devices 6.5 W or less Backlight OFF (Standby Mode) 4.
Specifications Electrical Environment Mechanical Environment Physical Environment Environmental Specifications GP-4301T / GP-4303T GP-4301TW Surrounding Air Temperature 0...55 °C (32 °F...131 °F) 0...50 °C (32...122 °F) Storage Temperature -20...60 °C (-4...140 °F) Surrounding Air and Storage Humidity 10...90% RH (Non condensing, wet bulb temperature 39 °C [102.2 °F] or less) Dust 0.
GP4000 Series Hardware Manual Structural Specifications NOTE: z If you are using the rear mount model, refer to Structural Specifications (see page 182). Grounding Functional grounding: Grounding resistance of 100 Ω, 2 mm2 (AWG 14) or thicker wire, or your country’s applicable standard. (Same for FG and SG terminals) Cooling Method Natural air circulation Structure*1 IP65F NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure) External Dimensions W169.5 x H137 x D59.
Specifications NOTICE STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z Store the panel in areas where temperatures are within the panel’s specifications. Do not restrict or block the panel’s rear-face ventilation slots. Failure to follow these instructions can result in equipment damage. NOTICE GASKET AGING z z Inspect the gasket periodically as required by your operating environment to keep the initial IP level. Change the gasket at least once a year, or as soon as scratches or dirt become visible.
GP4000 Series Hardware Manual Display Specifications GP-4301T / GP-4303T Display Type TFT Color LCD Display Size 5.7” GP-4301TW Resolution 320 x 240 pixels (QVGA) Effective Display Area W115.2 x H86.4 mm (W4.54 x H3.40 in.) Display Colors 65,536 colors (No blink) / 16,384 colors (Blink) Backlight White LED (Not user replaceable. When replacement is required, contact your local distributor.
Specifications Memory, Clock, and Touch Panel Memory Application Memory Logic Program Area *1 GP-4301T / GP-4303T GP-4301TW FLASH EPROM 16 MB (including the logic program area) FLASH EPROM 8 MB (including the logic program area) FLASH EPROM 132 KB (Equivalent to 15,000 steps*2) Font Area FLASH EPROM 8 MB (when this limit exceeded, uses application memory) Data Backup SRAM 320 KB (Replaceable lithium battery for data backup) SRAM 128 KB (Rechargeable lithium battery for data backup) Variable A
GP4000 Series Hardware Manual Clock ± 65 seconds per month (deviation at room temperature and power is OFF). Variations in operating conditions and battery life can cause clock deviations from 380 to +90 seconds per month. For systems where this level of precision is insufficient, the user should monitor and make adjustments when required. NOTE: z z When the message "RAAA051 Low battery" is displayed on the GP-4301TW, supply power to the GP unit and fully charge the battery.
Specifications Interface Specifications Serial Interface COM1 Asynchronous Transmission RS-232C Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...115,200 bps Connector D-Sub 9 pin (plug) Serial Interface COM2 GP-4301T / GP-4301TW GP-4303T Asynchronous Transmission RS-422 / RS-485 RS-485 (isolation) Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...
GP4000 Series Hardware Manual Specifications of Serial Interface COM1 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit. DANGER ELECTRIC SHOCK When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
Specifications Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation. z Cable Cover: XM2S-0913 manufactured by OMRON Corporation. z Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation. CAUTION LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports. Securely attach communication cables to the panel wall or cabinet. Use only D-Sub 9 pin cables with a locking tab in good condition.
GP4000 Series Hardware Manual Specifications of Serial Interface COM2 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The COM2 ports of GP-4301T and GP-4301TW are not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
Specifications GP-4303T: D-Sub 9 pin socket connector via an RS-485, PROFIBUS, or MPI cable. Pin Connection 1 5 6 9 (GP unit side) Pin No.
GP4000 Series Hardware Manual Dimensions NOTE: z If you are using the rear mount model, refer to Dimensions (see page 184). External Dimensions (3) mm in. 155.5 6.12 59.5 2.34 5 0.20 (GP-4301T) 1 2 3 (1) 123 4.84 137 5.39 169.5 6.
Specifications Installation with Installation Fasteners 1 2 3 4 5 78 Left Side Front Right Side Top Bottom PP LQ
GP4000 Series Hardware Manual Dimensions with Cables: GP-4301T/GP-4301TW (4) mm in. (1) 25 0.98 64 2.52 43 1.69 62 2.44 34 1.34 (2) (3) (5) 1 2 3 4 5 Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Specifications Dimensions with Cables: GP-4303T (4) mm in. (1) 43 1.69 26 (MPI Cable) 1.02 25 (Power Cord) 0.98 64 2.52 62 2.44 34 1.34 (2) (3) (5) 1 2 3 4 5 Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Panel Cut Dimensions Create a panel cut and insert the GP unit into the opening from the front. A C B R A B C R 156 mm (+1/-0) mm 123.5 mm (+1, -0 mm) 1.6...5 mm (6.14 in [+0.04, -0 in.]) (4.86 in [+0.04, -0 in.]) (0.06...0.2 in.) 3 mm (0.12 in.) maximum NOTE: Before designing the panel cut, refer to Installation (see page 136). Installation Fastener Dimensions 0 Ø1 .39 0 Ø M6 14 0.55 12 0.47 mm in. 12 0.47 26 1.
Specifications 4.
GP4000 Series Hardware Manual Power Supply Electrical Specifications Rated Input Voltage 24 Vdc Input Voltage Limits 19.2...28.8 Vdc Voltage Drop 5 ms or less Power Consumption In-Rush Current 12 W or less When power is not supplied to external devices 8 W or less Backlight OFF (Standby Mode) 5 W or less Backlight Dimmed (Brightness: 20%) 5.
Specifications Electrical Environment Mechanical Environment Physical Environment Environmental Specifications GP-4401T GP-4401WW Surrounding Air Temperature 0...55 °C (32...131 °F) 0...50 °C (32...122 °F) Storage Temperature -20...60 °C (-4...140 °F) Surrounding Air and Storage Humidity 10...90% RH (Non condensing, wet bulb temperature 39 °C [102.2 °F] or less) Dust 0.
GP4000 Series Hardware Manual Structural Specifications NOTE: z If you are using the rear mount model, refer to Structural Specifications (see page 182). Grounding Functional grounding: Grounding resistance of 100 Ω, 2 mm2 (AWG 14) or thicker wire, or your country’s applicable standard. (Same for FG and SG terminals) Cooling Method Natural air circulation Structure*1 IP65F NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure) External Dimensions W218 x H173 x D60 mm (W8.
Specifications NOTICE STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z Store the panel in areas where temperatures are within the panel’s specifications. Do not restrict or block the panel’s rear-face ventilation slots. Failure to follow these instructions can result in equipment damage. NOTICE GASKET AGING z z Inspect the gasket periodically as required by your operating environment to keep the initial IP level. Change the gasket at least once a year, or as soon as scratches or dirt become visible.
GP4000 Series Hardware Manual Display Specifications GP-4401T GP-4401WW Display Type TFT Color LCD Display Size 7.5” 7.0” Resolution 640 x 480 pixels (VGA) 800 x 480 pixels (WVGA) Effective Display Area W153.7 x H115.8 mm (W6.05 x H4.56 in.) W152.4 x H91.44 mm (W6.0 x H3.6 in.) Display Colors 65,536 colors (No blink) / 16,384 colors Blink) Backlight White LED (Not user replaceable. When replacement is required, contact your local distributor.
Specifications Memory, Clock, and Touch Panel Memory Application Memory *1 Logic Program Area GP-4401T GP-4401WW FLASH EPROM 32 MB (including the logic program area) FLASH EPROM 16 MB (including the logic program area) FLASH EPROM 132 KB (Equivalent to 15,000 steps)*2 Font Area FLASH EPROM 8 MB (when limit exceeded, uses application memory) Data Backup SRAM 320 KB (Replaceable lithium battery for data backup) SRAM 128 KB (Replaceable lithium battery for data backup) Variable Area SRAM 64 KB
GP4000 Series Hardware Manual Interface Specifications Serial Interface COM1 Asynchronous Transmission RS-232C Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...115,200 bps Connector D-Sub 9 pin (plug) Serial Interface COM2 Asynchronous Transmission RS-422 / RS-485 Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...
Specifications Specifications of Serial Interface COM1 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit. DANGER ELECTRIC SHOCK When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
GP4000 Series Hardware Manual Interfit bracket is #4-40 (UNC). Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation. z Cable Cover: XM2S-0913 manufactured by OMRON Corporation. z Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation. CAUTION LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports. Securely attach communication cables to the panel wall or cabinet.
Specifications Specifications of Serial Interface COM2 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit. DANGER ELECTRIC SHOCK When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
GP4000 Series Hardware Manual Dimensions NOTE: z If you are using the rear mount model, refer to Dimensions (see page 184). External Dimensions (3) mm in. 204 8.03 60 2.36 5 0.20 (GP-4401T) 1 2 3 (1) 159 6.26 173 6.81 218 8.
Specifications Installation with Installation Fasteners (4) mm in. 166 6.54 204 8.03 60 2.36 5 0.20 1 2 3 4 5 94 (1) (2) (GP-4401T) 166 6.54 (5) Left Side Front Right Side Top Bottom 183 7.20 159 6.26 173 6.81 218 8.
GP4000 Series Hardware Manual Dimensions with Cables (4) mm in. (1) (GP-4401T) 1 2 3 4 5 7 0.28 28 1.10 23 0.91 (2) (3) (5) Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Specifications Panel Cut Dimensions Create a panel cut and insert the GP unit into the opening from the front. A C B R A B C R 204.5 mm (+1, -0 mm) (8.05 in. [+0.04, -0 in.]) 159.5 mm (+1, -0 mm) 1.6...5 mm (6.28 in. [+0.04, -0 in.]) (0.06...0.2 in.) 3 mm (0.12 in.) maximum NOTE: Before designing the panel cut, refer to Installation (see page 136). Installation Fastener Dimensions 0 Ø1 .39 0 Ø M6 12 0.47 mm in. 12 0.47 26 1.02 96 14 0.
GP4000 Series Hardware Manual 4.
Specifications Electrical Specifications Power Supply DC Model Rated Input Voltage 24 Vdc 100...240 Vac Input Voltage Limits 19.2...28.8 Vdc 85...264 Vac Rated Frequency - 50/60 Hz Rated Frequency Range - 47...
GP4000 Series Hardware Manual Environmental Specifications Electrical Environment Mechanical Environment Physical Environment DC Model AC Model GP-4501T / GP-4503T GP-4501TW Surrounding Air Temperature 0...55 °C (32...131 °F) 0...50 °C (32...122 °F) Storage Temperature -20...60 °C (-4...140 °F) Surrounding Air and Storage Humidity 10...90% RH (Non condensing, wet bulb temperature 39 °C [102.2 °F] or less) Dust 0.
Specifications Structural Specifications NOTE: z If you are using the rear mount model, refer to Structural Specifications (see page 182). GP-4501T / GP-4503T Grounding GP-4501TW Functional grounding: Grounding resistance of 100Ω, 2mm2 (AWG 14) or thicker wire, or your country’s applicable standard. (Same for FG and SG terminals) Cooling Method Natural air circulation Structure*1 IP65F NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure) External Dimensions W272.
GP4000 Series Hardware Manual NOTICE STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z Store the panel in areas where temperatures are within the panel’s specifications. Do not restrict or block the panel’s rear-face ventilation slots. Failure to follow these instructions can result in equipment damage. NOTICE GASKET AGING z z Inspect the gasket periodically as required by your operating environment to keep the initial IP level.
Specifications Display Specifications GP-4501T / GP-4503T Display Type TFT Color LCD Display Size 10.4” GP-4501TW Resolution 640 x 480 pixels (VGA) Effective Display Area W211.2 x H158.4 mm (W8.31 x H6.24 in.) Display Colors 65,536 colors (No blink) / 16,384 colors (Blink) Backlight White LED (Not user replaceable. When replacement is required, contract your local distributor.
GP4000 Series Hardware Manual Memory, Clock, and Touch Panel Memory Application Memory *1 Logic Program Area GP-4501T / GP-4503T GP-4501TW FLASH EPROM 32 MB (including the logic program area) FLASH EPROM 16 MB (including the logic program area) FLASH EPROM 132 KB (Equivalent to 15,000 steps)*2 Font Area FLASH EPROM 8 MB (when limit exceeded, uses application memory) Data Backup SRAM 320 KB (Replaceable lithium battery for data backup) SRAM 128 KB (Replaceable lithium battery for data backup)
Specifications Interface Specifications Serial Interface COM1 Asynchronous Transmission RS-232C Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...115,200 bps Connector D-Sub 9 pin (plug) Serial Interface COM2 GP-4501T / GP-4501TW GP-4503T Asynchronous Transmission RS-422 / RS-485 RS-485 (isolation) Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...
GP4000 Series Hardware Manual Specifications of Serial Interface COM1 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit. DANGER ELECTRIC SHOCK When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
Specifications Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation. z Cable Cover: XM2S-0913 manufactured by OMRON Corporation. z Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation. CAUTION LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports. Securely attach communication cables to the panel wall or cabinet. Use only D-Sub 9 pin cables with a locking tab in good condition.
GP4000 Series Hardware Manual Specifications of Serial Interface COM2 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The COM2 ports of GP-4501T and GP-4501TW are not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit.
Specifications GP-4503T: D-Sub 9 pin socket connector via an RS-485, PROFIBUS, or MPI cable. Pin Connection 1 5 6 9 (GP unit side) Pin No.
GP4000 Series Hardware Manual Dimensions NOTE: z If you are using the rear mount model, refer to Dimensions (see page 184).
Specifications External Dimensions: GP-4501TW PP LQ 1 2 3 110 Front Right Side Top
GP4000 Series Hardware Manual Installation with Installation Fasteners: GP-4501T / GP-4503T PP LQ 1 2 3 4 5 Left Side Front Right Side Top Bottom 111
Specifications Installation with Installation Fasteners: GP-4501TW PP LQ 1 2 3 4 5 112 Left Side Front Right Side Top Bottom
GP4000 Series Hardware Manual Dimensions with Cables: GP-4501T PP LQ 1 2 3 4 5 6 Left Side Rear Right Side Top Bottom DC type units have power supply terminals NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Specifications Dimensions with Cables: GP-4501TW PP LQ 1 2 3 4 5 Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Dimensions with Cables: GP-4503T PP LQ 1 2 3 4 5 Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Specifications Panel Cut Dimensions Create a panel cut and insert the GP unit into the opening from the front. A C B R A B C R GP-4501T GP-4503T 259 mm (+1, -0 mm) (10.2 in. [+0.04, -0 in.]) 201 mm (+1, -0 mm) (7.91 in. [+0.04, -0 in.]) 1.6...5 mm (0.06...0.2 in.) 3 mm (0.12 in.) maximum GP-4501TW 301.5 mm (+1, -0 mm) (11.87 in. [+0.04, -0 in.]) 227.5 mm (+1, -0 mm) (8.96 in. [+0.04, -0 in.]) NOTE: Before designing the panel cut, refer to Installation (see page 136).
GP4000 Series Hardware Manual 4.
Specifications Electrical Specifications Power Supply DC Model Rated Input Voltage 24 Vdc 100...240 Vac Input Voltage Limits 19.2...28.8 Vdc 85...264 Vac Rated Frequency - 50/60 Hz Rated Frequency Range - 47...
GP4000 Series Hardware Manual Environmental Specifications Electrical Environment Mechanical Environment Physical Environment DC Model Surrounding Air Temperature 0...55 °C (32...131 °F) AC Model Storage Temperature -20...60 °C (-4...140 °F) Surrounding Air and Storage Humidity 10...90% RH (Non condensing, wet bulb temperature 39 °C [102.2 °F] or less) Dust 0.
Specifications Structural Specifications NOTE: z If you are using the rear mount model, refer to Structural Specifications (see page 182). Grounding Functional grounding: Grounding resistance of 100 Ω, 2 mm2 (AWG 14) or thicker wire, or your country’s applicable standard. (Same for FG and SG terminals) Cooling Method Natural air circulation Structure*1 IP65F NEMA #250 TYPE 4X/13 (on the front panel when properly installed in an enclosure) External Dimensions W315 x H241 x D56 mm (W12.4 x H9.49 x D2.
GP4000 Series Hardware Manual NOTICE STORAGE AND OPERATION OUTSIDE OF SPECIFICATIONS z z Store the panel in areas where temperatures are within the panel’s specifications. Do not restrict or block the panel’s rear-face ventilation slots. Failure to follow these instructions can result in equipment damage. NOTICE GASKET AGING z z Inspect the gasket periodically as required by your operating environment to keep the initial IP level.
Specifications Display Specifications Display Type TFT Color LCD Display Size 12.1” Resolution 800 x 600 pixels (SVGA) Effective Display Area W246.0 x H184.5 mm (W9.69 x H7.26 in.) Display Colors 65,536 colors (No blink) / 16,384 colors (Blink) Backlight White LED (Not user replaceable. When replacement is required, contact your local distributor.
GP4000 Series Hardware Manual Memory, Clock, and Touch Panel Memory Application Memory*1 FLASH EPROM 32 MB (including logic program area) Logic Program Area FLASH EPROM 132 KB (Equivalent to 15,000 steps)*2) Font Area FLASH EPROM 8 MB (when limit exceeded, uses application memory) Data Backup SRAM 320 KB (Replaceable lithium battery for backup memory) Variable Area SRAM 64 KB (Replaceable lithium battery for retentive variables) *1 Capacity available for user application (internal memory).
Specifications Interface Specifications Serial Interface COM1 Asynchronous Transmission RS-232C Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...115,200 bps Connector D-Sub 9 pin (plug) Serial Interface COM2 GP-4601T GP-4603T Asynchronous Transmission RS-422 / RS-485 RS-485 (isolation) Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None, odd or even Data Transmission Speed 2,400...
GP4000 Series Hardware Manual Specifications of Serial Interface COM1 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The serial port is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit. DANGER ELECTRIC SHOCK When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
Specifications Interfit bracket is #4-40 (UNC). Recommendations: z Cable Connector: XM2D-0901 manufactured by OMRON Corporation. z Cable Cover: XM2S-0913 manufactured by OMRON Corporation. z Jack Screw (#4-40 UNC): XM2Z-0073 manufactured by OMRON Corporation. CAUTION LOSS OF COMMUNICATION z z z All connections to the communication ports must not put excessive stress on the ports. Securely attach communication cables to the panel wall or cabinet.
GP4000 Series Hardware Manual Specifications of Serial Interface COM2 Introduction NOTE: For instructions on how to connect to other devices, always refer to the “GPPro EX Device/PLC Connection Manual”. The COM2 port of GP-4601T is not isolated. The SG (signal ground) and FG (frame ground) terminals are connected inside the GP unit. DANGER ELECTRIC SHOCK When using the SG terminal to connect an external device to the panel: z Verify that a short-circuit loop is not created when you set up the system.
Specifications CAUTION LOSS OF COMMUNICATION All connections to the communication ports must not put excessive stress on the ports. Securely attach communication cables to the panel wall or cabinet. Use only D-Sub 9 pin cables with a locking tab in good condition. z z z Failure to follow these instructions can result in injury or equipment damage. GP-4603T: D-Sub 9 pin socket connector via an RS-485, PROFIBUS, or MPI cable. Pin Connection 1 5 6 9 (GP unit side) Pin No.
GP4000 Series Hardware Manual Dimensions NOTE: z If you are using the rear mount model, refer to Dimensions (see page 184). External Dimensions (3) mm in. 301 11.85 315 12.40 (GP-4601T) 1 2 3 (1) 56 2.20 227 8.94 241 9.49 5 0.
Specifications Installation with Installation Fasteners mm in. (4) 260 10.24 301 11.85 (1) (2) 260 10.24 (GP-4601T) 1 2 3 4 5 130 Left Side Front Right Side Top Bottom (5) 56 2.20 227 8.94 241 9.49 5 0.20 251 9.88 315 12.
GP4000 Series Hardware Manual Dimensions with Cables: GP-4601T PP LQ 1 2 3 4 5 6 Left Side Rear Right Side Top Bottom DC type units have power supply terminals NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Specifications Dimensions with Cables: GP-4603T PP LQ 1 2 3 4 5 Left Side Rear Right Side Top Bottom NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Panel Cut Dimensions Create a panel cut and insert the GP unit into the opening from the front. A C B R A B C R 301.5 mm (+1, -0 mm) (11.87 [+0.04, -0 in.]) 227.5 mm (+1, -0 mm) (8.96 in. [+0.04, -0 in.]) 1.6...5 mm (0.06...0.2 in.) 3 mm (0.12 in.) maximum NOTE: Before designing the panel cut, refer to Installation (see page 136). Installation Fastener Dimensions 0 Ø1 .39 0 Ø M6 14 0.55 12 0.47 mm in. 12 0.47 26 1.
Specifications 134
GP4000 Series Hardware Manual Installation and Wiring KanpaiHardwareManual 10/2011 GP4000 Series Hardware Manual Installation and Wiring 5 What Is in This Chapter? This chapter contains the following sections: Section Topic Page 5.1 Installation 136 5.2 Wiring Principles 141 5.3 SD Card Insertion/Removal 150 5.
Installation and Wiring 5.1 Installation NOTE: z If you are using the rear mount model, refer to Installation (see page 220). Installation Procedures Introduction The installation fasteners are required when installing the GP unit. Mount the GP unit in an enclosure that provides a clean, dry, robust and controlled environment. (IP65, Type 1, Type 4X [Indoor Use Only] or Type 13 Enclosure.
GP4000 Series Hardware Manual When installing the GP unit in a slanted position, the GP unit face should not incline more than 30°. R RU OHVV When installing the GP unit in a slanted position with an incline more than 30°, the ambient temperature must not exceed 40 °C (104 °F). You may need to use forced air cooling (fan, A/C) to ensure the ambient operating temperature is 40°C or less (104 °F or less). For easier maintenance, operation and improved ventilation, install the GP unit at least 100 mm (3.
Installation and Wiring Step Action 1 Place the GP unit on a clean and level surface with the display facing downward. 2 Check that the GP unit’s gasket is seated securely into the gasket’s groove, which runs around the perimeter of the GP unit frame. 3 Cut a hole in the installation panel as defined by the GP unit’s panel cutout dimensions.
GP4000 Series Hardware Manual Step Action 6 Insert each of the fasteners shown below. Make sure you pull the fastener back until it is flush with the rear of the attachment hole insert. 7 Use a Phillips screwdriver to tighten each fastener screw and secure the GP unit in place. The necessary torque is 0.5 Nm (4.4 lb•in). NOTICE BROKEN ENCLOSURE z z Do not exert more than 0.5 Nm (4.4 in•lb) of torque when tightening the fastener’s screws.
Installation and Wiring Removal Procedure Step Action 1 Loosen the installation fasteners (4) from the GP unit. 2 Remove the GP unit slowly from the panel while pressing the projections on the top of the GP unit. (1) (1) 1 Projections NOTE: z You could damage the GP unit if you try and remove it without holding down the projections. z Watch your fingers so they do not get caught when holding down the projections. CAUTION RISK OF INJURY Do not drop the GP unit when you remove it from the panel.
GP4000 Series Hardware Manual 5.2 Wiring Principles Overview This section presents the GP unit wiring principles.
Installation and Wiring Connecting the AC Power Cord WARNING EXCESSIVE ELECTROMAGNETIC INTERFERENCE z z z z z When the functional ground (FG) terminal is connected, be sure the wire is grounded. Not grounding the GP unit can result in excessive Electromagnetic Interference (EMI). Grounding is required to meet EMC level immunity. Remove power before wiring the GP unit’s power terminals. The AC model is designed to use 100 Vac to 240 Vac input.
GP4000 Series Hardware Manual How to connect the AC Power Cord Step Action 1 Confirm the power cord is not connected to the power supply. 2 Open the terminal strip’s clear plastic cover. 3 Remove screws from the L, N, and FG (functional ground) terminals. Attach the ring terminals and reinsert the screws. Check each wire to make sure the connections are correct. NOTE: The torque required to tighten these screws are as follows: z Terminal Block: 1.4 N•m (12.4 lb•in.
Installation and Wiring Connecting the DC Power Cord WARNING EXCESSIVE ELECTROMAGNETIC INTERFERENCE z z z z z When the functional ground (FG) terminal is connected, be sure the wire is grounded. Not grounding the GP unit can result in excessive Electromagnetic Interference (EMI). Grounding is required to meet EMC level immunity. Remove power before wiring the GP unit’s power terminals. The DC model uses only 24 Vdc power. Using any other level of power can damage both the power supply and the GP unit.
GP4000 Series Hardware Manual GP-4500 Series / GP-4600 Series FG + Connection Wire + 24 Vdc - 0 Vdc FG Grounded terminal connected to the panel chassis. NOTE: The DC power supply connector (plug) for GP-4200 Series / GP-4300 Series / GP-4400 Series is PFXZCBCNDC1 (manufactured by Pro-face). The DC power supply connector (plug) for GP-4500 Series / GP-4600 Series is PFXZCBCNDC2 (manufactured by Pro-face). Recommended Driver SZS 0.6x3.
Installation and Wiring Step 6 Action Insert each pin terminal into its corresponding hole. Release the Opening button to clamp the pin in place. GP-4200 Series / GP-4300 Series / GP-4400 Series Opening Button DC Power Cord (24V) (0V) FG GP-4500 Series / GP-4600 Series Opening Button + 7 - FG After inserting all three pins, insert the power plug into the power connector on the GP unit. NOTE: z z z 146 Do not solder the wire directly to the power receptacle pin.
GP4000 Series Hardware Manual Connecting the Power Supply Precautions z z z z z You must use a 24 Vdc input unit with a Class 2 power supply. To increase the electromagnetic noise resistance, make sure you twist the ends of the power cord wires before connecting them to the power plug or ring terminal. The GP unit’s power supply cord should not be bundled with or kept close to main circuit lines (high voltage, high current), or input/output signal lines.
Installation and Wiring z z Ground the surge absorber (E1) separately from the GP unit (E2). Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply. If the supplied voltage exceeds the GP unit range, connect a constant voltage transformer. 1 2 3 )* Constant voltage transformer Twisted-pair cord GP unit Select a power supply low in noise for between the line and ground.
GP4000 Series Hardware Manual Grounding Exclusive Grounding When supplying power to the GP unit, separate the input/output and power lines as shown below. Connect the frame ground (FG) terminal on the power plug to an exclusive ground. *3 2WKHU (TXLSPHQW Precautions Electromagnetic Interference (EMI) can be created if the devices are improperly grounded. EMI can cause loss of communication. Do not use common grounding, except for the authorized configuration described below.
Installation and Wiring 5.
GP4000 Series Hardware Manual Introduction NOTICE LOSS OF DATA When using the GP unit and a SD Card, observe the following to avoid losing valuable data: z Since accidental data loss can occur at any time, back up GP unit screen and SD Card data regularly. Once GP unit data is lost, it cannot be recovered. z Before removing the SD Card from the GP unit, make sure you run the Offline Mode’s hardware removal process.
Installation and Wiring Inserting the SD Card NOTE: As shown in the image below (example on the left-hand side), you can set the Write-Control Tab to prevent write operations to the SD Card. Push the tab up, as shown in the example on the right-hand side, to release the lock and enable writing to the SD Card. Before using a commercial-type SD Card, read the manufacturer’s instructions. Write-Control Tab Write disabled (Enable to read) Step 1 Action Pull on the tab and open the SD Card cover.
GP4000 Series Hardware Manual Step Action 2 Insert the SD Card into the SD Card interface, and push until you hear it “click”. 3 Close the SD Card cover.
Installation and Wiring Before Removing the SD Card Do not remove the SD Card while it is being accessed. Doing so could corrupt the data on the SD Card. Before removing the SD Card from the GP unit, make sure you run the following procedure to stop SD Card operation. NOTE: z z z When the GP unit is in offline mode or in screen transfer mode, you cannot stop SD Card operation. Return to RUN mode to stop the SD Card. When the SD Card removal process is complete, the GP unit’s SD Card Access LED is off.
GP4000 Series Hardware Manual Removing the SD Card Step 1 Action Make sure the SD Card Access LED is off. (1) 1 2 SD Card Access LED Push down the tab on the SD Card cover, then pull open the cover. (1) 1 3 Tab Push the SD Card once to release, and pull out the card. After removing the card, close the cover. NOTE: After using the SD Card, store the SD Card in its case or other safe location.
Installation and Wiring SD Card Data Backup To make your backups, you can either insert the SD Card directly into the SD Card interface on your computer, or use a commercially available SD Card reader.
GP4000 Series Hardware Manual 5.4 USB Cable Clamp Overview This section presents the USB cable clamp.
Installation and Wiring USB Cable Clamp for USB (Type A) Introduction When using a USB device, attaching a USB cable clamp to the USB interface to prevent the USB cable from being disconnected. DANGER POTENTIAL FOR EXPLOSION z z z z Verify that the power, input and output (I/O) wiring are in accordance with Class I, Division 2 wiring methods. Substitution of any component may impair suitability for Class I, Division 2.
GP4000 Series Hardware Manual Step 3 Action As shown, pass the tie through the clip hole. Next, turn the tie and pass it through the head so that the USB cable can pass through the center of the tie loop. The clip is now attached to the USB cable. NOTE: z Check the direction of the head beforehand. Make sure the USB cable is through the center of the tie loop and that the tie can pass through the head.
Installation and Wiring USB Cable Clamp for USB (mini-B) Introduction When using a USB device, you can attach a USB cable clamp to the USB (mini-B) interface to prevent the USB cable from being disconnected. DANGER POTENTIAL FOR EXPLOSION z z z z Verify that the power, input and output (I/O) wiring are in accordance with Class I, Division 2 wiring methods. Substitution of any component may impair suitability for Class I, Division 2.
GP4000 Series Hardware Manual (1) (2) (1) 1 2 USB clamp USB cable 161
Installation and Wiring 162
GP4000 Series Hardware Manual KanpaiHardwareManual 10/2011 GP4000 Series Hardware Manual Maintenance 6 Overview This chapter explains how to maintain your GP unit.
Regular Cleaning Cleaning the display NOTICE EQUIPMENT DAMAGE z z z Power off the GP unit before cleaning it. Do not use hard or pointed objects to operate the touch panel as you may damage the panel surface. Do not use paint thinner, organic solvents, or a strong acid compound to clean the unit. Failure to follow these instructions can result in equipment damage.
GP4000 Series Hardware Manual Replacing the Installation Gasket NOTE: z If you are using the rear mount model, refer to Installation (see page 220). Overview The installation gasket provides protection against dust and moisture. NOTICE GASKET AGING z z Inspect the gasket periodically as required by your operating environment to keep the initial IP level. Change the gasket at least once a year, or as soon as scratches or dirt become visible.
Stage 4 Description The upper surface of the gasket should protrude approximately 2.5 mm (0.1 in.) from the groove. Check the gasket is inserted correctly before installing the GP unit into a panel. 2.5 0.1 mm in. The gasket must be inserted correctly into the groove for IP65F moisture resistance for the GP unit. CAUTION EQUIPMENT DAMAGE z z z Since the gasket is flexible but not elastic, be careful not to stretch it unnecessarily.
GP4000 Series Hardware Manual Periodic Check Points Operation Environment z z z Is the operating temperature within the allowable range? Refer to Environmental Specifications (see page 46), (see page 66), (see page 84), (see page 99), (see page 119). Is the operating humidity within the specified range? (10%RH to 90%RH, dry bulb temperature of 39 °C [102.
Replacing the Primary Battery Introduction The replacement battery (sold separately) for the primary battery in the GP unit is available from Pro-face. NOTE: The GP-4200 Series and GP-4301TW are not equipped with a primary battery. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH z z Follow the procedures step by step to replace the battery correctly and safely. Before replacing the battery, turn OFF the GP unit’s power. Failure to follow these instructions will result in death or serious injury.
GP4000 Series Hardware Manual Step Action 1 Disconnect the power supply from the GP unit. 2 Touch the housing or ground connection (not the power supply) to discharge any electrostatic charge from your body. 3 Open the SD Card Interface Cover by pressing its tab. Next, open the Replacement Battery Insertion Cover by pressing its tab. 1 2 4 SD Card Interface Cover / Tab Replacement Battery Insertion Cover / Tab Remove the primary battery and connector.
Step 170 Action 6 First close the replacement battery cover, then close the SD Card Interface Cover. NOTE: Make sure the cables are inserted completely inside the enclosure. Otherwise, you can damage the cables when you close the cover. 7 Reconnect the power supply to the GP unit.
GP4000 Series Hardware Manual KanpaiHardwareManual 10/2011 GP4000 Series Hardware Manual Rear Mount Model 7 Overview This chapter presents the Rear Mount Model. What Is in This Chapter? This chapter contains the following sections. Section Topic Page 7.1 Package Contents 172 7.2 Certifications and Standards 173 7.3 Options Items/Maintenance Option 175 7.4 Parts Identification and Functions 176 7.5 Structural Specifications 182 7.6 Dimensions 184 7.
7.
GP4000 Series Hardware Manual 7.2 Certifications and Standards Introduction Pro-face submitted this product for independent testing and qualification by thirdparty listing agencies. These agencies have certified this product as meeting the following standards. Agency Certifications The GP unit is manufactured in accordance with: z UL 508 and CSA C22.2 n°142 for Industrial Control Equipment Note: z For use in Pollution Degree 2 environments. z For use on a flat surface of a Type 1 Enclosure.
DANGER POTENTIAL FOR EXPLOSION z z z z z z z Verify that the power, input and output (I/O) wiring are in accordance with Class I, Division 2 wiring methods. Substitution of any component may impair suitability for Class I, Division 2. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Securely lock externally connected units and each interface before turning on the power supply.
GP4000 Series Hardware Manual 7.3 Option Items / Maintenance Options This section explains the option items and maintenance options dedicated for use with the rear mount model. Read this section together with chapter 2, "Accessories" (see page 27). Option Items Product Name Model Number Corresponding GP Description unit 12.1-inch Overlay PFXZGPFSR12W1 PFXGP4601TADR Overlay (Front Sheet) for Flat Mount of GP4000 Series Rear Mount Model (Color: White, 1 piece) 10.
7.4 Parts Identification and Functions PFXGP4301TADR Side PFXGP4301TADR Right $ % & Rear ' ( Bottom ' 176 * ) + , Part Name Description A USB (Type A) Interface Conforms to USB2.0 (Type A) x 1. Power supply voltage: 5Vdc+/-5%. Output Current: 500 mA or less. Maximum communication distance: 5 m (16.4 ft). B Serial Interface (COM1) RS-232C Serial Interface. Connector: D-Sub 9 pin (plug) x 1. C Serial Interface (COM2) RS-422/485 Serial Interface. Connector: DSub 9 pin (plug) x 1.
GP4000 Series Hardware Manual Part Name Description F SD Card Interface Cover/Replacement Battery Insertion Cover For information on how to open the cover, and insert or remove the SD Card, refer to SD Card Insertion / Removal (see page 150). For information on how to open the cover and replace the battery, refer to Replacing the Primary Battery (see page 168). G USB (mini-B) Interface Conforms to USB2.0 (mini-B) x 1. Communication Distance: 5 m (16.4 ft) or less.
Part Name Description B Serial Interface (COM1) RS-232C Serial Interface. Connector: D-Sub 9 pin (plug) x 1. C Serial Interface (COM2) RS-422/485 Serial Interface. Connector: DSub 9 pin (plug) x 1. D Power Plug Connector - E SD Card Access LED This lamp lights up when SD Card is inserted. ( see page 181) NOTE: Do not remove or insert the SD Card when the LED lamp is on. Doing so may damage data on the SD Card.
GP4000 Series Hardware Manual PFXGP4501TADR Side PFXGP4501TADR Rear $ % Bottom + * & ' , ( ) Part Name Description A Power Plug Connector - B SD Card Access LED This lamp lights up when SD Card is inserted. ( see page 181) NOTE: Do not remove or insert the SD Card when the LED lamp is on. Doing so may damage data on the SD Card.
PFXGP4601TADR Side PFXGP4601TADR Rear $ % Bottom * & 180 + ' , () Part Name Description A Power Plug Connector - B SD Card Access LED This lamp lights up when SD Card is inserted. ( see page 181) NOTE: Do not remove or insert the SD Card when the LED lamp is on. Doing so may damage data on the SD Card.
GP4000 Series Hardware Manual LED Indications (1)Maintenance LED WARNING UNINTENDED EQUIPMENT OPERATION You cannot check the maintenance LED from the front of the GP unit. z Design software by considering the possibility that touch operations may be performed while an error has occurred.
7.5 Structural Specifications PFXGP4301TA DR PFXGP4401TA DR PFXGP4501TA DR PFXGP4601TA DR Grounding Functional grounding:Grounding resistance of 100Ω, 2mm2 (AWG 14) or thicker wire, or your country's applicable standard. (Same for FG and SG terminals) Cooling Method Natural air circulation Protection structure IP20 (1)(2) External dimensions (not attached installation fasteners) W155.6 x H123.4 x D59.7 mm (W6.13 x H4.86 x D2.35 in.) Panel cut depends on the installation method.
GP4000 Series Hardware Manual Also, if non-approved oils are present, it may cause deformation or corrosion of the front panel's plastic cover. Therefore, prior to installing the GP unit be sure to confirm the type of conditions that will be present in the GP unit's operating environment. If the Rear Mount Installation Gasket is used for a long period of time, or if the unit and its gasket are removed from the panel, the original level of the protection cannot be guaranteed.
7.
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 Right Side Front Left Side Bottom Top 185
Dimensions with Cables mm (4) in. 62 2.44 34 (2) 64 2.52 43 1.69 25 (1) 0.98 1.34 (3) (5) 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 7RXFK 3DQHO $FWLYH $UHD 1 2 3 4 5 Right Side Front Left Side Bottom Top 187
Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 188 Right Side Front Left Side Bottom Top
GP4000 Series Hardware Manual Dimensions with Cables mm (4) in. 62 2.44 34 (2) 64 2.52 43 1.69 25 (1) 0.98 1.34 (3) (5) 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 190 Right Side Front Left Side Bottom Top 1 2 3 4 5 7RXFK 3DQHO $FWLYH $UHD
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 Right Side Front Left Side Bottom Top 191
Dimensions with Cables mm (4) in. 62 2.44 34 (2) 64 2.52 43 1.69 25 (1) 0.98 1.34 (3) (5) 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 7RXFK 3DQHO $FWLYH $UHD 1 2 3 4 5 Right Side Front Left Side Bottom Top 193
Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 194 Right Side Front Left Side Bottom Top
GP4000 Series Hardware Manual Dimensions with Cables mm (4) in. 5 0.20 (1) (2) 1.10 11 0.43 28 7 0.28 23 0.91 (3) (5) 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 196 Right Side Front Left Side Bottom Top 1 2 3 4 5 7RXFK 3DQHO $FWLYH $UHD
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 Right Side Front Left Side Bottom Top 197
Dimensions with Cables mm (4) in. 5 0.20 (1) (2) 1.10 11 0.43 28 7 0.28 23 0.91 (3) (5) 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD 1 2 3 4 5 Right Side Front Left Side B
Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 200 Right Side Front Left Side Bottom Top
GP4000 Series Hardware Manual Dimensions with Cables mm (4) in. 5 0.20 (1) (2) 1.10 11 0.43 28 7 0.28 23 0.91 (3) (5) 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 202 Right Side Front Left Side Bottom Top 7RXFK 3DQHO $FWLYH $UHD
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 Right Side Front Left Side Bottom Top 203
Dimensions with Cables PP LQ 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 7RXFK 3DQHO $FWLYH $UHD 1 2 3 4 5 Right Side Front Left Side Bottom Top 205
Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 206 Right Side Front Left Side Bottom Top
GP4000 Series Hardware Manual Dimensions with Cables PP LQ 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 208 Right Side Front Left Side Bottom Top 1 2 3 4 5 7RXFK 3DQHO $FWLYH $UHD
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 Right Side Front Left Side Bottom Top
Dimensions with Cables PP LQ 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 7RXFK 3DQHO $FWLYH $UHD 1 2 3 4 5 Right Side Front Left Side Bottom Top 211
Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 212 Right Side Front Left Side Bottom Top
GP4000 Series Hardware Manual Dimensions with Cables PP LQ 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 214 Right Side Front Left Side Bottom Top 1 2 3 4 5 7RXFK 3DQHO $FWLYH $UHD
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 1 2 3 4 5 Right Side Front Left Side Bottom Top 215
Dimensions with Cables PP LQ 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
GP4000 Series Hardware Manual Installation with Installation Fasteners attached to the top and bottom surfaces of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN 7RXFK 3DQHO $FWLYH $UHD 1 2 3 4 5 Right Side Front Left Side
Installation with Installation Fasteners attached to the sides of the GP unit PP LQ 7RXFK 3DQHO $FWLYH $UHD 7RXFK 3DQHO $FWLYH $UHD 1 2 3 4 5 218 Right Side Front Left Side Bottom Top [ [ FRXQWHUVLQN [ [ FRXQWHUVLQN
GP4000 Series Hardware Manual Dimensions with Cables PP LQ 1 2 3 4 5 Right Side Rear Left Side Bottom Top NOTE: All the above values are designed with cable bending in mind. The dimensions given here are representative values depending on the type of connection cable in use. Therefore, these values are intended for reference only.
7.7 Installation Installation Method Panel type standard mount Resin boss type standard mount flat mount flat mount Panel type: Weld the stud bolts to the panel, and then tighten the nuts to fasten the GP unit to the panel. Resin boss type: Tighten the screws to attach the GP unit to the bosses of the resin boss-molded product. Standard mount: The GP unit's screen is fixed within the inside of the panel or resin boss-molded product.
GP4000 Series Hardware Manual Installation Requirements z z z Decide on the thickness of the enclosure wall, based on the level of strength required: For details, read chapter 3, "Panel Cut Dimensions" (see page 223). Even if panel thickness is within recommended range for “Panel Cut Dimensions”, the panel could warp, depending on panel’s material, size, and installation location of GP unit or other devices. To prevent panel warpage, the installation surface may need to be strengthened.
z When installing the GP unit in a slanted position, the GP unit face should not incline more than 30°. R RU OHVV z z When installing the GP unit in a slanted position with an incline more than 30°, the ambient temperature must not exceed 40 °C (104 °F). You may need to use forced air cooling (fan, A/C) to ensure the ambient operating temperature is 40°C or less (104 °F or less). For easier maintenance, operation and improved ventilation, install the GP unit at least 100 mm (3.94 in.
GP4000 Series Hardware Manual Panel Cut Dimensions Standard mount $ & 5 D 5 E E H < < % H % $ G < D E E D D ; ; G ; < z ; a) Installation positions of stud bolts or positions of boss molds when attaching installation brackets at the top and bottom surfaces of the GP unit b) Installation positions of stud bolts or positions of boss molds when attaching installation brackets on either side of the GP unit d) 4-M4 x 10L stud bolts (no foreign material present on the base due to
Unit mm[in.] Attaching Installation Brackets on the Top and Bottom Surfaces of the GP Unit X1 Y1 Attaching Installation Brackets on the Sides of the GP Unit X2 Y2 PFXGP4301TADR 43 (±0.15) [1.69, (±0.01)] 69.5 (±0.15) [2.74, (±0.01)] 85.6 (±0.15) [3.37, (±0.01)] 43 (±0.15) [1.69, (±0.01)] PFXGP4401TADR 43 (±0.15) [1.69, (±0.01)] 87.5 (±0.15) [3.45, (±0.01)] 109.8 (±0.15) [4.32, (±0.01)] 43 (±0.15) [1.69, (±0.01)] PFXGP4501TADR 75.5 (±0.15) [2.97, (±0.01)] 108.55 (±0.15) [4.27, (±0.01)] 137.
GP4000 Series Hardware Manual Flat mount $ 5 $ $ D 5 $ $ E H < E D ; E % < % H D $ G < D & < z ; E ; G Rear panel (resin plate) surface ; Rear panel (resin plate) surface a) Installation positions of stud bolts or positions of boss molds when attaching installation brackets at the top and bottom surfaces of the GP unit b) Installation positions of stud bolts or positions of boss molds when attaching installation brackets on either side of the GP unit d) 4-M4 x 10L stud
Unit mm[in.] Attaching Installation Brackets on the Top and Bottom Surfaces of the GP Unit X1 Y1 Attaching Installation Brackets on the Sides of the GP Unit X2 Y2 PFXGP4301TADR 43 (±0.15) [1.69, (±0.01)] 69.5 (±0.15) [2.74, (±0.01)] 85.6 (±0.15) [3.37, (±0.01)] 43 (±0.15) [1.69, (±0.01)] PFXGP4401TADR 43 (±0.15) [1.69, (±0.01)] 87.5 (±0.15) [3.45, (±0.01)] 109.8 (±0.15) [4.32, (±0.01)] 43 (±0.15) [1.69, (±0.01)] PFXGP4501TADR 75.5 (±0.15) [2.97, (±0.01)] 108.55 (±0.15) [4.27, (±0.01)] 137.
GP4000 Series Hardware Manual Panel Type NOTICE PANEL UNSTEADY WHEN UNSECURED z Keep GP unit stabilized in the panel-cut while you are installing or removing the screw fasteners. Failure to follow the instruction can result in equipment damage.
Installation procedure Step 1 Procedure Details Cut an opening in the panel to match the standard mount or flat mount panel cut dimensions, and then weld four M4 x 10L stud bolts perpendicular to the rear surface of the panel in order to fix the GP unit in place. Note: z Before you start this work, carefully read "3. Panel Cut Dimensions" (see page 223). z Prepare four stud bolts and four nuts within your quality assurance range. z The stud bolt height is 10 mm (0.39 in.).
GP4000 Series Hardware Manual Step 2 Procedure Details Attach the installation gaskets to the panel. Installation gaskets are included for the standard mount orientation and for the flat mount orientation. 1) The installation gakets for Flat mount 2) The installation gakets for Standard mount Peel off the removable paper layer, and then attach the adhesive surface to the rear surface of the panel as shown in the figure.
Step Procedure Details 3 Slowly peel the protective sheet off of the GP unit's screen. Note: Peeling off the protective sheet with excessive force may peel off the film of the touch panel. 4 When the GP unit is shipped from the factory, installation brackets are fixed to its top surface and bottom surface. This corresponds to the standard mount orientation. If you are installing the GP unit in a panel with the GP unit in the same state as when it was shipped from the factory, read step 8.
GP4000 Series Hardware Manual Step 8 Procedure Details When you are installing the GP unit horizontally, hold the GP unit so that the arrow pointing in the horizontal direction on the rear surface of the GP unit points up as shown in the figure.
Step 10 Procedure Details When installing the GP unit with the flat mount orientation, affix the Overlay to the front of the GP unit. In advance, align the four corners of the Overlay outline on the panel as shown in the figure, and then mark these corners. Peel off the removable paper layer from the Overlay, align the Overlay with the four marks, and then affix the Overlay to the panel. ); ); )< )< H 1) Locations to mark (four locations) 2) Overlay outline e) Display area mm(in.
GP4000 Series Hardware Manual NOTICE BROKEN ENCLOSURE z z z z z z Attach correctly without a crevice between gaskets and between gasket and the panel. Do not attach installation fastener in a different position from mounting instruction. Do not exert more than 0.8 N•m (7.1 lb-in) of torque when tightening the installation screws. For use on a flat surface of a Type 1 Enclosure Attach the Overlay correctly with the installation. Do not reuse the Overlay removed once.
Resin Boss Type NOTICE PANEL UNSTEADY WHEN UNSECURED z Keep GP unit stabilized in the panel-cut while you are installing or removing the screw fasteners. Failure to follow the instruction can result in equipment damage. Installation procedure Step 1 Procedure Details Follow the standard mount or flat mount panel cut dimensions to perform sufficient tests in advance with designs that meet the following conditions, confirm the safety of the system, and then mold the resin plate.
GP4000 Series Hardware Manual Procedure Details A) B) C) D) Resin plate Boss diameter: ø10.5 mm ± 0.5 mm (ø 0.41 in. ± 0.02 in.) Lower hole depth: 6 mm (0.24 in.) or more Boss height: 20 mm (0.79 in.) ± 0.1 mm (± 0 in.) for the standard mount orientation E) Boss height and resin plate thickness*1: 19.5 mm (0.77 in.) ± 0.1 mm (± 0 in.) for the flat mount orientation *1 Resin plate thickness: max. 2mm (0.08 in.) Note: z Before you start this work, carefully read "Panel Cut Dimensions" (see page 223).
Step 2 Procedure Details Attach the installation gaskets to the panel. Installation gaskets are included for the standard mount orientation and for the flat mount orientation. 1) The installation gakets for Flat mount 2) The installation gakets for Standard mount Peel off the removable paper layer, and then attach the adhesive surface to the rear surface of the resin plate as shown in the figure.
GP4000 Series Hardware Manual Step Procedure Details 3 Slowly peel the protective sheet off of the GP unit's screen. Note: Peeling off the protective sheet with excessive force may peel off the film of the touch panel. 4 When the GP unit is shipped from the factory, installation brackets are fixed to its top surface and bottom surface.
Step 10 Procedure Details When installing the GP unit with the flat mount orientation, affix the Overlay to the front of the GP unit. In advance, align the four corners of the Overlay outline on the panel as shown in the figure, and then mark these corners. Peel off the removable paper layer from the Overlay, align the Overlay with the four marks, and then affix the Overlay to the panel. ); ); )< )< H 1) Locations to mark (four locations) 2) Overlay outline e) Display area mm(in.
GP4000 Series Hardware Manual NOTICE GASKET AGING z z Inspect the installation gasket periodically as required by your operating environment to keep the initial IP level. Change the installation gasket at least once a year, or as soon as scratches or dirt become visible. Failure to follow these instructions can result in equipment damage.
Removal procedure Step 1 Procedure Details Remove the screws from the four bosses fixed in place on the rear surface of the resin plate, and then slowly remove the GP unit from the resin plate. Removal diagram (profile) CAUTION RISK OF INJURY Be careful of the glass of the front of the GP unit. z Wear gloves when you are installing the GP unit. z Do not push the LCD panel strongly. When installing the GP unit with the flat mount orientation, affix the Overlay to the front of the GP unit.
