Thank you for purchasing the EX Module (hereafter referred to as the “this unit”) for the Pro-face’s LT3000 Series. This unit is intended for use with expansion I/O module designed for the LT3000 Series Graphical Logic Controller unit (hereby referred to as “LT”) or with Remote I/O unit (GP3000 Series CANopen board type). Before actually beginning to use this product, please be sure to read through this manual and other related manuals to fully understand all the settings and functions. NOTICE 1. 2. 3. 4.
1. Essential Safety Precautions • An emergency stop circuit and an interlock circuit should be constructed outside of this unit. Constructing these circuits inside this unit may cause a runaway situation, system failure, or an accident due to unit failure. • Systems using this unit should be designed so that output signals which could cause a serious accident are monitored from outside the unit.
About the Relay Output Inductive Load Protecting Outputs from Inductive Load Damage Depending on the load, a protection circuit may be needed for the outputs on the controllers and certain modules. Inductive loads using DC voltages may create voltage reflections resulting in overshoot that will damage or shorten the life of output devices. Protective circuit A: this protection circuit can be used for both AC and DC load power circuits.
2. (4) Terminal Block (nonremoval) (2) (EXM-DMM24DRF) (5) Power Supply Screw Terminal Block (1) (EXM-ARI8LT) *MIL Connector is not packed with EX Module Unit. (EXM-DDO16UK/EXM-DDO16TK) Package Contents (1) Inquiry/UL/c-UL Approval (1) (2) EX Module Unit (1) (3) Terminal Connector A connector for EX modules except EXM-DDO16UK/ EXM-DDO16TK/EXMDMM24DRF. For the details about number of pieces and pins, please see I/O Specifications of each module. (Chapter 15) 3.
4. EX Modules Model Names Standard Input Module Product Name Model No. Description EX Module (8-point input module) EXM-DDI8DT 8-point sink/source shared I/O Unit. 24VDC input signal can be connected. EX Module (16-point input module) EXM-DDI16DT 16-point sink/source shared I/O Unit. 24VDC input signal can be connected. Standard Output Module Product Name EX Module (8-point relay-output module) Model No. Description EXM-DRA8RT 8-point relay output/2 common type I/O Unit.
Analog Output Module Product Name Model No. Description EX Module (1-ch analog-output module) 1-ch analog Output Unit. EXM-AMO1HT (Voltage DC0 to 10V / Current DC4 to 20mA) EX module (2-ch analog-output module) EXM-AVO2HT 2-ch analog Output Unit. (Voltage DC-10 to +10V ) Analog I/O Module Product Name Model No. Description 2-ch temperature Input/1-ch analog EX Module (Thermocouple Output Unit.
. UL/c-UL Approval The following unit is UL/c-UL listed product: (UL File No. E210412) EXM-DDI8DT EXM-DMM24DRF EXM-DDI16DT EXM-AMI2HT EXM-DRA8RT EXM-AMI4LT EXM-DRA16RT EXM-AMO1HT EXM-DDO8UT EXM-ALM3LT EXM-DDO8TT EXM-AMM3HT EXM-DDO16UK EXM-AMM6HT EXM-DDO16TK EXM-ARI8LT EXM-DMM8DRT EXM-AVO2HT 8. CE Marking This unit is CE marked product that conforms to EMC directives, EN55011 Class A and EN61131-2. 9. Revision The revision is printed on the attached nameplate.
10. Contents 1. Essential Safety Precautions ......... 2 2. Package Contents.......................... 4 3. Supported Models and Software... 4 4. EX Modules Model Names........... 5 5. About the Manual ......................... 6 6. Inquiry........................................... 6 7. UL/c-UL Approval ....................... 7 8. CE Marking................................... 7 9. Revision ........................................ 7 10. Contents ........................................ 8 11.
11. System Design When using the LT3000 Series LT3000 Series EX Module IO Cable (1)*1*2 (Prepared by user) Various types of I/O equipment Indicators, LEDs, sensors, switches, and so on LT Interface (1) EX Module Interface *1 Up to two EX modules can be connected to the rear side of the LT-3200 series. Up to three EX modules can be connected to the rear side of the LT-3300 series. *2 As for EXM-DMM24DRF and EXM-ARI8LT, only one EX module can be connected to an LT.
12. Accessories Maintenance Items Option Items 12.1 Option Items Product Name MIL Connector (20 pin) for EX Module Terminal Connector (10 pin) for EX Module Model No.
Name A Extension Connector B C D E F G Description Connect the extension connector to the EX module interface at the rear side of the LT or connect the extension connector as the second connector for the LT to the EX module (the first unit). The extension plug-type connector is on the left side and the extension socket-type connector is mounted on the right side.
14. General Specifications 14.1 Electrical Specifications Power Supply Rated Voltage Power Consumption EXM-DDI8DT EXM-DDI16DT EXM-DRA8RT EXM-DRA16RT EXM-DDO8UT EXM-DDO8TT EXM-DDO16UK EXM-DDO16TK EXM-DMM8DRT EXM-DMM24DRF EXM-AMI2HT EXM-AMI4LT EXM-ARI8LT EXM-AMO1HT EXM-AVO2HT EXM-ALM3LT EXM-AMM3HT EXM-AMM6HT 5 VDC (Supplied from LT or HTB) 0.17 W max. 0.27 W max. 1.16 W max. 2.10 W max. 0.55 W max. 0.55 W max. 1.03 W max. 1.03 W max. 0.65 W max. 1.52 W max. 0.34 W max. 0.34 W max. 0.60 W max. 0.34 W max.
14.3 Structural Specifications Installation Configuration Cooling Method Connect the EX module directly to the rear side of the LT or to the right side of the EX module attached to the rear side of the LT. Natural air circulation EXM-AMI2HT: 85 g *1, 100 g *2 EXM-DDI8DT: 85 g EXM-DDI16DT: 100 g EXM-AMI4LT: 85g EXM-DDO8UT: 85 g EXM-ALM3LT: 85 g*1, 100 g*2 EXM-DDO8TT: 85 g EXM-AMM3HT: 85 g*1, 100 g*2 EXM-DDO16UK: 70 g EXM-AMM6HT: 85g Weight Approx.
*1 Operating Range Input Voltage (VDC) 28.8 Input Impedance 24 ON Area 15 Transition Area 5 0 OFF Area 0 1.2 4.2 7 8.4 Input Current (mA) Input voltage / current characteristics 24 VDC (Input sink/source type) *2 Usage Limits (for EXM-DDI16DT) Input Voltage (VDC) Surrounding operating temperature 45°C 28.8 26.4 Surrounding operating temperature 55°C 0 70 100 I/O Simultaneous ON Ratio (%) Input Circuit Drawings Internal Circuit COM 14 Internal Circuit 3.
Wiring 0 1 2 3 4 5 6 7 COM COM 0 1 2 3 4 5 6 7 COM *1 COM (1) Sink output connection (1) (2) Source output connection (2) (1) Sink output connection (1) (2) Source output connection (2) 8 9 10 11 12 13 14 15 COM *1 COM *1 The terminals are connected together internally. 15.2 8-point/16-point sink-output module Rated Output Voltage Rated Output Voltage Range Output Method No. of Output Points No.
EXM-DDO8UT EXM-DDO16UK Between output terminals and internal circuit: photocoupler isolated Between output terminals: not isolated 10-pin terminal MIL connector connector Isolation Method External Connection Input Circuit Drawings Internal Circuit Internal Circuit Output Wiring indicates a fuse. Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 L indicates load.
EXM-DDO8TT EXM-DDO16TK 0.1 A Maximum Load Per Channel 0.3 A Voltage Per Common 3 A 1A Output Protection Type Output is unprotected 1 VDC or less (voltage between COM and output Output Voltage Drop terminals when output is on) Clamp Voltage 39 VDC ±1 V Voltage Leakage (when OFF) 0.
15.4 8-point/16-point relay-output module RELAY OUTPUTS WELDED CLOSED • Always protect relay outputs from inductive alternating current load damage using an appropriate external protective circuit or device. • Do not connect relay outputs to capacitive loads. Failure to follow these instructions can result in death, serious injury, or equipment damage. No. of Output Points No.
Input Circuit Drawings Internal Circuit Terminal Block Qx (Load) COM N.O Internal Circuit Wiring indicates a fuse. L indicates load. *1 *1 1 1 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 0 1 2 3 COM0 NC 4 5 6 7 COM1 *1 Protection for inductive load U / Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 0 1 2 3 4 5 6 7 COM0 COM0 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 8 9 10 11 12 13 14 15 COM1 COM1 • The relay specifications can change the COM power supply.
15.5 4-point inputs/4-point relay-output module,16-point inputs/8-point relayoutput module RELAY OUTPUTS WELDED CLOSED • Always protect relay outputs from inductive alternating current load damage using an appropriate external protective circuit or device. • Do not connect relay outputs to capacitive loads. Failure to follow these instructions can result in death, serious injury, or equipment damage. Rated Input Voltage Rated Input Voltage Range Rated Input Current No. of Input Points No.
EXM-DMM8DRT EXM-DMM24DRF 240 VAC, 2 A (resistance load, cos ø=0.4 induced load) 30 VDC, 2 A (resistance load, L/R-7 ms induced load) Contact Rating Command ON OFF Output ON Relay OFF Status Output Delay Time Initial Shorting Resistance OFF delay: 10 ms max. Contact bounce: 6 ms max. ON delay: 6 ms max. 30 mΩ max. 45 mΩ max.
*2 Usage Limits (for EXM-DMM24DRF) Input Voltage (VDC) Surrounding operating temperature 45°C 28.8 26.4 Surrounding operating temperature 55°C 0 80 100 I/O Simultaneous ON Ratio (%) *3 Value when the resistance load or induction load is applied. Input/Output Circuit Drawings Internal Circuit
Wiring indicates a fuse. indicates load.
15.6 2-ch analog-input module The detail of the external power supply is: the rated supply voltage is 24 VDC, the rated input voltage ranges from DC20.4 to 28.8 V The consumption current is 35 mA*1 or 40 mA*2 (24VDC) when the input is not-open, output 100%. You can select either voltage or current for each input channel. EXM-AMI2HT Characteristics of Analog Voltage Inputs Voltage Input Current Input Input Range From DC0 to 10 V From DC4 to 20 mA Input Impedance 1 M min.
Characteristics of Analog Voltage Inputs Maximum Permanent Allowed Overload (No Damage) Selection of Analog Input Signal Type Calibration or Verification to Maintain Rated Accuracy Disconnection detection External Connection Voltage Input 13 VDC EXM-AMI2HT Current Input 40 mA DC Using software programming Approximately 10 years No 11-pin terminal connector *1 Compatible with models that have revision “PV: 03 RL: 07 SV: 1.2”. Please refer to “Revision” on page 5.
• Connect a fuse appropriate for the applied voltage and current draw, at the position shown in the diagram. • When the voltage input is open, the input into the unused channels is approx. 2.5 VDC for revision “PV: 03 RL: 07 SV: 1.2” and 0 VDC for revision “PV: 04 RL: 08 SV: 2.0”.When the voltage input is short circuited, 0 VDC is input to them. Please shortcircuite to prevent from the invalid values input.
Characteristics of Analog Voltage Inputs Data Digital Resolution Input Value of LSB Data Type in Application Program Input Data Out of Range Noise Resistance Cable Crosstalk Voltage Endurance Isolation Method Maximum Permanent Allowed Overload (No Damage) Voltage Input EXM-AMI4LT Current Input Temperature Probes 4096 increments (12 bits) 2.5 mV 4.8 µA 0 to 4095 (12 bit) Custom range up to -32768 to +32767*2 Pt: 0.20 °C (32.36 °F) Ni: 0.05 °C (32.
Wiring indicates a fuse. This wiring diagram is for inputs configured for measuring temperature. + 0V A B’ A B’ B A B’ A B’ • For 4-wire cabling, “ output A’ ” is not connected. This wiring diagram is for inputs configured for measuring voltage/current. + 0V NC IN 0 NC IN 1 0V NC IN 2 NC IN 3 • The power for the analog module should be supplied separately from the LT. Turn the analog module on before turning the LT on.
15.8 8-ch Pt100/Pt1000 input module The detail of the external power supply is: the rated supply voltage is 24 VDC, the rated input voltage ranges from DC20.4 to 28.8 V. The consumption current is 140 mA (24 VDC) when the input is not-open, output 100%. EXM-ARI8LT Sensor type Temperature Probes Pt1000: -50 to +200°C (-58 to +392°F) Input Range Pt100: -200 to +600°C (-328 to +1112°F) Input Impedance 10 kΩ min.
EXM-ARI8LT Using software programming Selection of Analog Input Signal Type It is possible to use Pt100 and Pt 1000’s probe. Calibration or Verification to Maintain Approximately 10 years Rated Accuracy Default input value in case of temperature Upper limit sensor disconnection 2 x 13-pin terminal connector External Connection 1 x 2-pin power supply screw terminal block *1 Total input system transfer time = sample repetition × 2 + 1 scan time.
Wiring indicates a fuse. PT 2 wires A A B B’ IN 0 IN 4 PT A A B B’ A A' IN IN 5 A B' B PT 3 wires A B' B PT 4 wires PT 2 wires A B' B PT 3 wires NC A IN 2 IN 6 B’ B B A A B’ IN 3 + + 24 V 0V IN 7 B’ A’ A B' B PT 4 wires B B – A B NC A’ 2 wires A B B’ PT B’ B A B' B A B B B 2 wires A B’ 24 V FG (Functional Ground) screw • The power for the analog module should be supplied separately from the LT.
Analog Output Specifications Output Maximum Error at 25°C Error (77°F) Temperature Coefficient Repeatable after Stabilization Time Output Voltage Drop Nonlinear Output Ripple Overshoot Total Error Data Digital Resolution Output Value of LSB Data Type in Application Program Monotonicity Current Loop Open Noise Maximum Temporary Resistance Deviation during Electrical Noise Tests Cable Crosstalk Voltage Endurance Isolation Method Voltage Output EXM-AMO1HT Current Output ±0.2% of full scale ±0.
Wiring indicates a fuse. 24 VDC - + Analog voltage/ current input device + - + - 24 VDC + OUT - • The power for the analog module should be supplied separately from the LT. Turn the analog module on before turning the LT on. Wait at least 30 seconds after power-off to restart the external power-supply or it may not operate properly. • Be sure the analog OUT lines are placed in a separate duct from high-frequency, live lines such as high-voltage, high-power lines, inverters, etc.
Analog Output Specifications Output Error Maximum Error at 25°C (77°F) Temperature Coefficient Repeatable after Stabilization Time Output voltage drop Nonlinear Output Ripple Overshoot Total Error Data Digital Resolution Output Value of LSB Data Type in Application Program Current Loop Open Noise Maximum Temporary Deviation Resistance during Electrical Noise Tests Cable Crosstalk Voltage Endurance Selection of Analog Output Signal Type Calibration or Verification to Maintain Rated Accuracy External Connecti
Wiring indicates a fuse. + 0V + (1) OUT1 0V 0V 0V 0V (1) + OUT 2 0V 0V (1) Voltage/current preactuator • The power for the analog module should be supplied separately from the LT. Turn the analog module on before turning the LT on. Wait at least 30 seconds after power-off to restart the external power-supply or it may not operate properly. • Use the braid supplied with the module to connect the functional ground.
Characteristics of Analog Voltage Inputs Input Error Maximum Error at 25°C (77°F) Temperature Coefficient Repeatable After Stabilization Time Nonlinear Maximum Error Data Digital Resolution Input Value of LSB Data Type in Application Program Monotonicity Input Data Out of Range Noise Maximum Temporary Resistance Deviation during Electrical Noise Tests Common Mode Characteristics Common Mode Voltage Input Filter Cable Crosstalk Voltage Endurance Isolation Method Maximum Permanent Allowed Overload (No Damage)
is in the specified input range. Before inputting the value, therefore, consider the maximum error.
Wiring indicates a fuse. 24 VDC Analog voltage/ current input device - + + - 24 VDC + - + - OUT NC A Analog voltage/ current output device + - Analog voltage/ current output device + - + - B’ IN0 B NC A + - B’ IN1 B *1 *1 The (-) poles of inputs IN0 and IN1 are connected internally • The power for the analog module should be supplied separately from the LT. Turn the analog module on before turning the LT on.
15.12 4-ch analog-input/2-ch analog-output module The detail of the external power supply is: the rated supply voltage is 24 VDC, the rated input voltage ranges from DC20.4 to 28.8 V. The consumption current is 80 mA (24 VDC) when the input is not-open, output 100%. You can select voltage or current for each input or output channel. EXM-AMM6HT Characteristics of Analog Voltage Inputs Voltage Input Current Input Input Range DC0 to 10 V DC4 to 20 mA Input Impedance 1 M 250 max.
*1 Total input system transfer time = sample repetition × active channel number + 1 scan time. *2 The 12-bit data (0 to 4095) processed in the Analog I/O module can be linear converted to a value between -32768 and 32767. The optional range designation and analog I/O data minimum and maximum values can be selected using data registers allocated to analog I/O modules. *3 If the input data is not in the range, the error code RGEF130 (Input data error) is output for the analog module.
Wiring indicates a fuse. V0 V0 I0 IN 0 I0 V1 V1 IN 1 V2 V2 IN 2 l2 V3 IN 3 l3 l3 + + - - NC (1) (1) VI0 COM OUT 0 (1) Voltage preactuator (2) Current preactuator VI0 COM OUT 0 S0 VI1 VI1 COM OUT 1 IN 3 NC (2) S0 S1 IN 2 COM COM V3 IN 1 l1 l1 l2 IN 0 COM COM (2) COM OUT 1 S1 • The power for the analog module should be supplied separately from the LT. Turn the analog module on before turning the LT on.
15.13 Thermocouple Pt100 input/1-ch analog-output module The detail of the external power supply is: the rated supply voltage is 24 VDC, the rated input voltage ranges from DC20.4 to 28.8 V. The consumption current is 40 mA*1 or 50 mA*2 (24 VDC) when the input is not-open, output 100%.
EXM-ALM3LT Characteristics of Thermocouple & Temperature Inputs Data Data Type in Application Program Monotonicity Input Data Out of Range Noise Maximum Resistance Temporary Deviation during Electrical Noise Tests Common Mode Characteristics Common Mode Voltage Input Filter Crosstalk Voltage Endurance Isolation Method Selection of Analog Input Signal Type Calibration or Verification to Maintain Rated Accuracy Disconnection detection External Connection Thermocouple Temperature Probes Per 0.
Model No.
Wiring indicates a fuse.
16. Dimensions Right side Front B A F E C D Model No. EXM-DMM24DRF EXM-ARI8LT EXM-DDI16DT EXM-DDI8DT EXM-DRA8RT EXM-DRA16RT EXM-DDO8UT EXM-DDO8TT EXM-DMM8DRT EXM-AMI2HT EXM-ALM3LT EXM-AMM3HT EXM-AMO1HT EXM-AVO2HT EXM-AMI4LT EXM-AMM6HT EXM-DDO16UK EXM-DDO16TK Unit: mm [in.] A 3.8 [0.15] 3.8 [0.15] B 39.1 [1.54] 39.1 [1.54] C 90 [3.54] 90 [3.54] D 4.5*1 [0.18] 4.5*1 [0.18] E 1.0 [0.04] 14.6 [0.57] F 70 [2.76] 70 [2.76] 3.8 [0.15] 23.5 [0.93] 90 [3.54] 4.5*1 [0.18] 14.6 [0.57] 70 [2.76] 3.
17. Installation 17.1 Installation requirements • Be sure to clamp the I/O cables wired for EX module within 200 mm [7.87 in.] position from the connector to prevent EX module’s damage. *1 As with the LT, provide space (100 mm [3.94 in.]) between the EX module on the rear side of the LT and other structural objects (the EX module as a unit requires 80 mm [3.15 in.] space). Connection to a Hybrid Terminal Block (HTB) Unit: mm [in.] 20 [0.79] 20 [0.79] 40 [1.57] 40 [1.57] 200 mm [7.87 in.] 80 [3.
(2) Attach the first EX module to the rear side of the LT. Insert the extension connector at the left side of the first EX module to the EX module interface (EXT1)of the LT. Attach the second and third EX modules in a similar manner. must be fixed with the securing hook attached to the LT • As for EXM-DMM24DRF and EXMARI8LT, only one EX module can be connected to an LT. (2) Insert the projection of the securing hook into the securing hole.
17.3 Mounting to / Removal from a DIN rail • Use a DIN rail when connecting the EX module to a HTB. Attachment Put the upper groove of the unit on the upper edge of the DIN rail. Push the lower side of the unit to the lower edge of the DIN rail unit it clicks. 1 15 mm [0.59 in.] 18.
*1 If the conductor’s end (individual) wires are not twisted correctly, the end wires may either short against each other, or against an electrode. Use the following items when performing wiring. Items are made by Phoenix Contact. Power Cord Cable Connection (1) Confirm that the power cord of the unit, connected the EX module, is unplugged from the power supply. (2) Loosen the screw of the terminal connector to which the power cord cable is connected.
18.2 Terminal Connector Use the following items when performing wiring. Items are made by Phoenix Contact.
(5) Insert the terminal connector, which the I/O cable is connected to, into the terminal block. • The terminal connector withstands insertion and removal more than 100 times. 18.3 MIL Connector • Models that have MIL connector interfaces are as follows: I/O Cable Connection (1) Confirm that the power cord of the unit, connected the EX module, is unplugged from the power supply. (2) Push in the plate next to the terminal with a flat-blade screwdriver (size: 2.5 x 0.4 mm). (3) The terminal opens.
If different wires must be placed in the same duct, separate them with an earthed/ grounded divider. I/O Signal Lines Control Lines Power Lines Grounded Separators Earth/Ground Duct (nonconducting resin/ plastic) • If the lines cannot be separated, use shielded lines and create a ground from the shield line. • Use noise-reducing external wiring methods to increase overall system reliability.