User guide

35
Maintenance
Service Schedule
* Or as often as required
** Change solution pump crankcase oil after the first 50 hours
***Change engine crankcase oil and filter after the first 25 hours
****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours
*****If using AEON PD-XD synthetic lubricant, 4500 hours or every 2 years, whichever comes first
Vacuum Exhaust Heat Exchanger 500 hrs Inspect cores and remove debris.
Solution Pump 500 hrs Change oil**
Pulley Set Screws & Hub Cap
Screws, Solution Pump Clutch
Shaft Bolt
500 hrs Check for proper torque values. Re-torque, if required****
Drive Pulley 500 hrs Inspect, clean and check for pulley groove wear****
Drive Pulley 500 hrs Check pulley alignment****
Drive Belts 500 hrs Inspect and clean****
Drive Belts 500 hrs Check belt tension****
Chemical Pump & Check Valves 500 hrs Replace diaphragm, plastic disk and check valves.
Vacuum Lubrication Lines 500 hrs
Check for line obstructions. Replace tubing if cracked or
damaged
Engine 500 hrs Replace in-line fuel filter on engine.
Engine 1000 hrs Replace spark plugs.
Check Valve (Solution Outlet) 1000 hrs Inspect, clean, and repair, if needed.
Vacuum Pump 1500 hrs Drain, flush, and replace oil *****
Waste Tank Shut-off Float Switch Monthly Check for debris hindering movement
Inline Gas Filter Yearly Replace Inline Gas Filter
Engine Yearly Flush radiator and change engine coolant.
Engine Yearly* Replace air cleaner element.
Waste Tank Filters/Strainers Yearly Check for damage and blockage. Replace if needed.
Engine 2 years Replace radiator hoses and hose clamps.
Engine 3 years Replace ignition wires.
86325860 PEAK GTX PROCHEM