BLAZER GT MOBILE CLEANING UNIT Operating Instructions (ENG) MODELS: BLAZER GT 1.001-121.0 Read instructions before operating the machine.
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Machine Data Log / Overview Model: Date of Purchase: Serial Number: Dealer: Address: Phone Number: Sales Representative: Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instruction manual is a guide for operating and servicing your unit. Read this manual completely before installing or operating this unit. This unit offers you personal convenience. All of your instrumentation and controls have been positioned to give you easy access for operation and daily maintenance.
Table of Contents Machine Data Log / Overview . . . . . . . . . . . . . . . . . 1 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Receiving Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . 4 Acceptance of Shipment . . . . . . . . . . . . . . . . . . . . . 4 Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . 5 Safety IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . .
Table of Contents Maintenance Parts Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Key Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 External Fuel Pump Maintenance. . . . . . . . . . . . . . 38 Chemical Supply System Maintenance . . . . . . . . . 38 Heat Exchanger System Maintenance . . . . . . . . . . 38 Vacuum Pump Maintenance. . . . . . . . . . . . . . . . . . 39 Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Vacuum Pump .
Receiving Your Unit Acceptance of Shipment Equipment List Every part of your cleaning unit was carefully checked, tested, and inspected before it left our manufacturing plant. Upon receiving the unit, make the following acceptance check: 1. Console. 1. The unit should not show any outward signs of damage. If damaged, notify the common carrier immediately. 4. 100 ft. of 2” vacuum hose. 2. Check your equipment and packing list.
How to Use This Manual This manual contains the following sections: • • • • • • How to Use This Manual Safety Installation Operations Maintenance & Service Parts List The INSTALLATION section contains information on how to properly install the unit in your vehicle. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! Read the operator's manual before installing or starting this unit.
Safety DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times. Keep batteries out of the reach of children.
Safety The following symbols are used throughout this guide as indicated in their descriptions: Hazard Intensity Level There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Safety Labels The following WARNING LABELS are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
Installation Dealer Responsibility Lifting Unit Onto Vehicle Your distributor from whom you purchased this mobile cleaning unit is responsible for correct installation of this machine. The dealer is also responsible for initial training of your operators and maintenance personnel in proper operation and maintenance of this unit. Since console weighs approximately 500 lbs. pounds, we recommend using a forklift to lift unit onto vehicle.
Installation Bolting Down Unit And Waste Tank NOTE: When positioning waste tank with respect to console, hook up the vacuum hose to waste tank. This will ensure that waste tank is positioned correctly. Proceed once unit and waste tank are positioned in vehicle in desired location. Electrical Wiring Ensure all electrical wiring and battery cables are free from contact with any metal edge. Engine vibration could cause metal edge to cut wiring and possibly result in a fire.
Installation Layout with 60 Gallon Waste Tank 3X 1 2 3X 3781 3 2X 616 2X 121 741 WASTE TANK 2X 1238 721 6X Ø13 32 10 11 5932 LENGTH 6X Ø7/16" X 5/8" SLOT 31 3832 31 2832 24 2X 18 2X 12 2X 3 232 CONSOLE 11 3X 16 3X 2238 TOP VIEW 3838 WASTE TANK HEIGHT 3281 CONSOLE HEIGHT 21 3232 FRONT VIEW 3881 12 86317260 BLAZER GT
Installation Layout with 60 Gallon Waste Tank & Optional Auxiliary Water Tank 2X 121 3881 3X 3781 3X 21 3 2X 616 2X 1238 415 32 6X WASTE TANK 281 2X 158 Ø13 32 AUXILIARY WATER TANK 2X 21 732 6713 16 LENGTH 3 2016 2X 4013 32 CONSOLE 6X 13 32 TOP VIEW 3X 3425 32 4538 OVERALL HEIGHT 3838 WASTE TANK FRONT VIEW 11 3X 16 7 4016 86317260 BLAZER GT 13
Installation Layout with 100 Gallon Waste Tank 3X 21 3X 4981 3 2X 616 2X 121 2X 1238 1941 WASTE TANK 721 6X Ø13 32 10 9X Ø7/16" X 5/8" SLOT 11 5932 LENGTH 31 3832 31 2832 2X 24 2X 18 2X 12 3 2X 232 CONSOLE 11 3X 16 3X 2238 TOP VIEW 3838 WASTE TANK HEIGHT 3281 CONSOLE HEIGHT 21 3232 5081 14 86317260 BLAZER GT FRONT VIEW
Installation Layout with 100 Gallon Waste Tank & Optional Auxiliary Water Tank 2X 5081 121 3X 4981 3X 21 3 2X 616 2X 1238 1615 32 21 732 6X WASTE TANK 281 2X 158 Ø13 32 AUXILIARY WATER TANK 2X 3 2016 6713 16 LENGTH 2X 4013 32 CONSOLE 6X 13 32 TOP VIEW 3X 3425 32 4538 OVERALL HEIGHT 3838 WASTE TANK FRONT VIEW 11 3X 16 7 4016 86317260 BLAZER GT 15
Installation Waste Tank To Console Connection Fuel Pump Assembly Installation NOTE: Before connecting any hoses to the waste tanks, make certain the hose clamps are on each hose. 1. Connect the section of 2-7/8" I.D. internal vac hose between the 2-7/8" dia. vac outlet tube on the waste tank and the vacuum pump relief valve on the console. It may be necessary to cut this hose to fit. Tighten the hose clamps. 2. Connect the 2" I.D. waste removal hose to the 2" dia.
Installation Van Bulkhead Installation 1. Select a location on the vehicle floor to drill the hole for the bulkhead adapter. This location should be situated in a position that eliminates the possibility of fuel line contact by either the operator(s) or accessories during the working hours or maintenance periods. Make certain that the supplied hoses will reach the location and work with the configuration you choose. 2. Drill a 5/8" (.
Installation Fuel Supply & Return Line Installation (Underneath Van) 1. Attach the 1/8 NPT x 5/16 Hosebarb 90 degree elbow to the bulkhead adapter underneath the van to be used for the fuel supply line. 2. Cut to length the 6' piece of 5/16" 50 PSI fuel hose used for the supply line from: a. Bulkhead adapter to the outlet side of the bypass fuel filter. b. Inlet side of the bypass fuel filter to the discharge side of the fuel pump. c. Inlet side of the fuel pump to the outlet side of the inline fuel filter.
Installation Battery Connection Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes, and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well-ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times. Keep batteries out of the reach of children. Remove all jewelry when servicing batteries.
Installation Initial Operational Settings Engine NOTE: Due to temperature and altitude changes, the optimal settings for each truckmount must be adjusted after installation. Failure to make these adjustments may lead to poor unit performance and premature component failure. Vacuum Pump The maximum vacuum pressure obtainable at full throttle should be 13"Hg. If the unit is drawing a stronger vacuum (at full sealed suction) than 13" Hg, adjust the vacuum relief spring to 13" Hg.
Operations Technical Specifications ITEM DIMENSION/CAPACITY 3200 rpm Engine speed 1400 rpm (idle speed) Water pump rpm 1655 rpm Vacuum pump rpm 3200 rpm Water flow rate 3.5 GPM (maximum) Water pump pressure 1200 PSI (maximum) Vacuum relief valve 13” Hg Waste tank capacity 60 gallons / 100 gallons Console weight 500 lbs. (590 lbs. If mounted on water tank) Console weight with: 710 lbs. with empty waste tank 60 gallon waste tank & accessories 1152 lbs. with full waste tank 800 lbs.
Operations Fuel Requirements Altitude Requirements Use unleaded gasoline ONLY. DO NOT use any gasoline additives. We recommend the use of clean, fresh, unleaded gasoline intended for automotive use. High octane gasoline should NOT be used with the engine on this unit. These engines are NOT designed to use E-85 or Flex Fuels. Engines perform differently with increases/decreases in altitude. Be sure to check engine speeds during initial installation. See engine speeds in Technical Specifications section.
Operations Water Requirements Hard water deposits will adversely affect the plumbing and heat exchange systems on this unit. The map below will give you an idea of where areas of high water hardness may occur. However, any water supply obtained from a well is almost always hard water and a water softener will be needed to protect your equipment. NOTE: Equipment malfunction or component failure caused by hard water scaling is NOT covered under the warranty.
Operations Components 1 2 20 3 19 4 5 6 8 7 9 18 10 11 12 17 13 14 16 15 24 86317260 BLAZER GT
Operations Components 6. THROTTLE 1. VACUUM GAUGE This gauge indicates in inches of mercury how much vacuum the system is producing at any given time. 2. SOLUTION PRESSURE GAUGE This gauge registers the amount of pressure in the system. 3. WASTE PUMPOUT / OVERRIDE SWITCH This switch actuates the optional waste pumpout. 4. CHOKE The choke is for restricting air to the carburetor, this enriches the fuel mixture. The primary purpose is for starting in cold temperatures.
Operations 11. SOLUTION TEMPERATURE CONTROL VALVE This valve allows the operator to control the solution temperature by bypassing hot water to the waste tank, for low temperature cleaning such as upholstery. Turning the valve counter clockwise opens the valve. Turning clockwise closes the valve and has the effect of stopping water from bypassing. 12. CHEMICAL CHECK VALVE The chemical check valve allows chemicals to enter the system and travel in a singular direction to the wand.
Operations Vacuum System The engine turning the vacuum pump generates vacuum. The air is channeled in one side of the vacuum pump, compressed and discharged on the opposite side, creating airflow. The movement of air is used to do the work necessary for the extraction process. A vacuum nozzle applied to the carpet surface removes moisture, dirt and spent chemicals. These elements are conveyed back to a separating tank utilizing hoses and the force of air.
Operations Heat Exchanger Always wear hearing protection and proper personal protection equipment when operating unit. Water Pumping and Heat Transfer System Cold water enters the console through the water inlet. When the water box is full the valve will automatically shut off. Water then flows from the water box, through the strainer, into the solution pump. The water is pumped to the pressure regulator manifold, which provides and maintains the desired pressure setting.
Operations ENGINE = COLD WATER = WARM WATER = HOT WATER WATER INLET = HOT EXHAUST AIR HOT AIR FROM VACUUM PUMP REAR HEAT EXCHANGER CORES WATER BOX FRONT WASTE TANK TEMPERATURE RELIEF VALVE SOLUTION PUMP PRESSURE GAUGE TEMPERATURE CONTROL VALVE PULSE HOSE CHEMICAL INJECTION PRESSURE REGULATOR CHECK VALVE SOLUTION OUTLET SOLUTION SCREEN 86317260 BLAZER GT 29
Operations Chemical Injection System The chemical injection system is unique in that it utilizes the pressure spikes generated by the high pressure solution pump to move chemical into the main solution stream. The high pressure spikes move the diaphragm in the chemical pulse pump forcing small amounts of liquid chemical to be moved in a single direction of flow with the aid of two check valves. The chemical is drawn from the container, and through the flow meter, which indicates rate of flow.
Operations Pre-Run Inspection / Setup High Pressure Solution Hose NOTE: Operation of this unit is simple. However, only trained personnel should proceed. Before starting the unit, connect the high pressure solution hose to the outlet connection at the front of the unit. Connect the cleaning tool to the pressure hose. Operate this unit and equipment only in a wellventilated area. Exhaust fumes contain carbon monoxide, which is an odorless and deadly poison that can cause severe injury or fatality.
Operations Priming the Chemical Pump 1. Fill chemical container and inspect chemical strainer. Always dispose of waste in accordance with Local, State, and Federal laws. 2. Insert chemical inlet and prime tubing into chemical container. 3. Pull out engine choke, turn waste pumpout switch to override and turn ignition key to start. 4. Push in engine choke after engine has started. 5. Set throttle to idle position. 6. Turn chemical control valve to prime and allow chemical to circulate.
Operations Upholstery Cleaning Freezing Protection Upholstery tool, (See Options Section) 1. To protect fabrics, reduce solution temperature as needed by opening the solution temperature control valve on the lower front panel. Engine speed may also be reduced slightly to reduce heat and vacuum. If the unit is exposed to freezing weather the water in the unit may freeze, causing SERIOUS DAMAGE to the unit. To avoid this, the following is recommended during the cold weather season. 2.
Operations Winterizing the Unit 1. Shut off the water supply. Disconnect the water inlet hose from the front of your console. 2. Connect all high pressure solution hoses and tools that may have water in them. 3. Start the unit. Open the tool valve until water pressure drops and water stops flowing. 4. Turn off the engine. 5. Fill the water box with approximately two gallons of 100% glycol base anti-freeze. 6. Start the unit. 7. Open the tool valve until anti-freeze begins to come out of the tool.
Operations Removing Anti-Freeze From the Unit 1. Connect one end of the winterizing loop hose to the solution outlet connection. Place the other end of the loop hose, without the attachment, into an approved container. 2. Start the unit. Allow the anti-freeze to flow into the container until flow stops. 3. Fill the water box with fresh water and repeat step #2. 4. Connect the water inlet hose to the water inlet connection on the console. Turn the water supply on. 5.
Maintenance Service Schedule Engine Vacuum Pump Solution Pump Chemical Inlet Tube Strainer Vacuum Inlet Filter (In Waste Tank) Vacuum Hoses Automatic Waste Pump Vacuum Pump Water Box Float Valve Solution Pump Inlet Strainer Battery Solution Outlet Screen High Pressure Hoses Pressure Regulator Pressure Regulator Engine Engine Battery Automatic Waste Pumpout Belts/pulleys Water Box Float Valve Seal Engine Fuel Pump Fuel Hose, Fuel Fittings Engine Chemical Valves Temperature Control Valve 36 Daily Daily Dail
Maintenance Vacuum pump Vacuum Exhaust Heat Exchanger Solution Pump Pulley Set Screws & Hub Cap Screws 250 hrs 500 hrs 500 hrs 500 hrs Drive Pulley Drive Pulley Drive Belts Drive Belts Chemical Pump & Check Valves Vacuum Lubrication Lines 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs 500 hrs Engine Engine Check Valve (Solution Outlet) Waste Tank Shut-off Float Switch Vacuum pump Waste Tank Filters/Strainers Engine Engine 500 hrs 1000 hrs 1000 hrs Monthly Yearly Yearly Yearly 3 years Lubricate bearing on pu
Maintenance Key Checkpoints Heat Exchanger System Maintenance NOTE: Initiation of a planned preventative maintenance program will assure that your unit has optimum performance, a long operating life, and a minimal amount of "down" time. External Fuel Pump Maintenance The power plant for the unit receives fuel from the main fuel tank of your van/truck. An external fuel pump that provides this fuel is located on the underside of the van/ truck.
Maintenance Vacuum Pump Maintenance Engine (Refer to pump manufacturer’s manual for specific maintenance instructions) (Refer to engine manufacturer’s manual for specific instructions) The total function of the unit is based around the performance of the vacuum pump. Heat transfer used to raise the temperature of the solution is gained from the air drawn by the vacuum pump and solution is removed from the carpet with the vacuum suction of the vacuum pump.
Maintenance Vacuum Pump Refer to the Vacuum Pump Operation and Service Manual for specific instructions. Lubrication: We recommend that you use Tuthill Pneulube Blower Lubricant in the gear end of the vacuum pump for all operating temperatures. Tuthill Pneulube is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature. One filling of Tuthill Pneulube will last a many times longer than a premium mineral oil.
Maintenance Solution Pump Vacuum Inlet Filter (in Waste Tank) Refer to the Solution Pump Operation and Service Manual for specific instructions. 1. The vacuum filter in the waste tank should be removed and cleaned daily. If this is done, the filter will last for a long period of time. 1. Check the crankcase oil level daily to assure the proper level. Use the illustration as a guide when checking the oil level. If the level has dropped, check for the source of leakage and repair. 2.
Maintenance Solution Pump Drive Belts Waste Tank Strainer Basket To tighten the solution pump belt: The strainer basket located inside the waste tank should be removed and cleaned whenever it is full of debris. This should be done on at the end of each job. 1. Loosen the bolts which hold the solution pump mount to base. 2. Adjust the position of the belt tension adjusting bolt until the proper belt tension is achieved. (1/2" deflection in the center of the belt, halfway between the pulleys). 3.
Maintenance Check Valve (Outlet) Vacuum Hoses Inspect the check valve when rebuilding the chemical pump or as needed. Remove and disassemble the check valve. Check the Teflon seat for debris or abnormal wear. Clean or replace seat if needed. To assure maximum hose life, we recommend that the hoses be washed out with clean water at the end of each working day. NOTE: Improper seating of the check valve poppet, damaged spring, or o-rings will cause poor operation of the chemical system.
Maintenance General Service Adjustments CHECK VALVE DETAIL USE EXTREME CAUTION while servicing while machine is running. The high-speed mechanical parts as well as high temperature components may result in severe injury, severed limbs, or fatality. TEFLON SEAT O-RING Tight wrap on spring SPRING CHECK VALVE CAP Engine Speed This unit uses a factory installed Briggs & Stratton engine governor. The engine speed is adjusted by pulling the throttle out to maximum travel for high speed operation.
Maintenance Packing Nut Adjustments For Chemical Valves Examine the packing nut on all chemical valves for proper tension every 200 hours. When turning the knob, there should be a small amount of resistance. If not, slightly tighten the packing nut. DO NOT over tighten. Keeping the valve packings properly adjusted will eliminate possible leakage from the valve stem and add to overall valve life. We recommend that you lubricate the pressure regulator o-ring every 50 hours, or whenever required.
Maintenance Troubleshooting PROBLEM CAUSE Water supply is turned off or the float valve is stuck or improperly adjusted. Solution pump inlet supply line is plugged or drawing air. Improper engine speed Loss of solution pump pressure. Pressure regulator o-ring is dry. With the cleaning tool open, the solution pressure gauge reads below the normal operating pressure. Loss of solution volume at cleaning tool orifice. Solution gauge reads normal.
Maintenance PROBLEM CAUSE SOLUTION Examine the tubing between the vacuum Vacuum gauge is giving an improper relief valve and the vacuum gauge and reading. remove any blockage. Vacuum hose(s) is damaged, Inspect hose(s), repair or replace. causing a suction leak. Inspect the gaskets. Repair or replace Waste tank gaskets not sealing gaskets as necessary. Re-position lid, inlet properly, not positioned properly and outlet.
Maintenance PROBLEM Chemical flow meter indicates flow with the tool valve closed Engine will not start The engine does not turn over Starter turns over engine, but will not start 48 CAUSE SOLUTION Tighten fittings. Re-apply thread sealant External leak in chemical piping where required. If any fittings are damaged, replace. Close the chemical valve on the instrument Outlet check valve is full of debris or panel.
Maintenance PROBLEM Engine stops running While doing normal cleaning, the engine stops running Excessive heating CAUSE Engine is out of gasoline Waste tank is full Main circuit breaker on the control panel has been tripped. SOLUTION Add gasoline to the fuel tank. Empty waste tank. After inspecting the unit to determine the cause of the tripped circuit breaker, press the reset button. Replace fuel pump. Check switch for proper operation. Replace as necessary. Defective fuel pump.
Notes: 50 86317260 BLAZER GT
Parts PARTS 86317260 BLAZER GT 51
Frame 24 28 32 6 1 25 7 7 16 16 7 1 1 34 14 1 16 8 21 31 33 14 2 7 22 11 16 1 4 2 3 23 11 1 1 12 1 6 30 15 10 17 13 31 5 1 6 19 35 29 18 20 2 26 27 52 86317260 BLAZER GT 9 14 34
Frame REF PART NO.
Side Panel 2 8 3 4 6 1 TO WASTE TANK 5 7 54 TO WATER BOX 86317260 BLAZER GT
Side Panel REF PART NO. QTY DESCRIPTION 1 86327760 1 BRKT, WTR & VAC INLET, LGT BGT 2 86010780 2 WASHER, 1/4 SPLIT LOCK 3 86274750 2 SCR, 1/4-20 X 3/4 HHCS 4 86179710 1 DSC, 3/8F X 3/8FP 5 86181360 1 FTTG, BRB 1/2P X 5/8H BR 6 86188210 1 NIP, 1/2 X 3/8 HEX BR 7 86177060 1 CLAMP, HOSE, #8 SST 8 86270330 2 FLATWASHER, 1/4 86317260 BLAZER GT SERIAL NO.
Control Panel 9 7 11 10 1 12 5 2 4 8 3 6 56 86317260 BLAZER GT
Control Panel REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 86181170 86193760 86176120 86181930 86181950 86177540 86315970 86316000 86316010 86317220 86329190 86358480 1 1 1 1 1 1 1 1 1 1 1 2 DESCRIPTION SERIAL NO. FROM NOTES FLOWMETER 1/8FP SW,RTRY W/BYPASS NON-ILL CABLE, CHOKE GAUGE, 0-1500 PSI GAUGE, VACUUM, 30" HG CNTRL, THRTL, BLZRXL CLR/CLNR ASM, CONTROL PNL, BGT PC LABEL, CONTROL PNL, BLAZER GT LABEL, FRNT HD, BGT, PC LABEL, CHEM PNL BLZR GT WASH, .446ID X .563OD X .
Control Panel 29 8 5 30 12 28 26 23 17 6 3 14 20 2 15 2 10 7 27 4 9 25 24 19 11 18 16 18 22 13 58 1 21 1 86317260 BLAZER GT
Control Panel REF PART NO.
Engine 19 29 31 32 14 26 8 20 25 15 28 27 30 4 13 17 23 22 11 7 24 18 12 10 1 9 3 16 3 60 86317260 BLAZER GT 22 15 2 21 5 6
Engine REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 - 86273440 86270330 86278830 86176990 86183600 86190550 86192870 86181790 86185330 86191030 86049230 86182290 86005750 86277930 86136640 86274900 86275570 86006920 86277890 86277680 86233390 86279130 86010780 86010790 86191280 86185400 86316380 86317390 86318050 86318330 86174440 86180090 86174450 7 3 13 2 1 1 1 2 1 1 2 1 4 1 5 4 3 4 1 3 2 5 3 4 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
Vacuum Pump 4 20 22 12 17 24 15 19 10 1 4 25 18 6 26 27 9 8 21 7 15 11 18 23 5 3 18 14 18 13 16 13 18 2 62 86317260 BLAZER GT
Vacuum Pump REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 - 86273320 86273420 86273440 86177010 86193230 86177640 86179580 86185320 86191030 86371990 86180600 86188500 86005690 86271070 86005770 86274660 86006920 86279510 86310690 86311490 86311600 86316450 86316600 86316610 86177040 86010790 86006920 86318420 1 1 3 3 1 2 1 1 1 2 1 1 2 2 4 1 4 6 2 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
Solution Pump 18 22 7 24 28 9 12 2 19 16 5 17 15 FROM WATER BOX 21 10 20 25 32 30 14 13 31 42 29 FROM FLOW METER 4 27 41 38 34 31 1 35 37 36 40 3 26 6 23 35 34 8 11 33 64 86317260 BLAZER GT 39
Solution Pump REF PART NO.
Solution Pump 5 1 2 11 10 7 4 3 9 8 6 9 8 66 86317260 BLAZER GT
Solution Pump REF PART NO. QTY DESCRIPTION 1 2 3 4 5 86176520 86189200 86195580 86192260 86189210 1 1 1 1 2 CAP, OIL FILLER O-RING, OIL FILL CAP WASHER, KEYHOLE M18 SEAL, OIL CRANKCASE O-RING, BEARING CVR 6 86355310 1 KIT, WTR PMP HT SEAL, 3CP 7 8 9 10 11 86190600 86176900 86190560 86181800 86181970 1 2 1 1 PLUNGER CAT#33258 KIT,VLV CAT 3C PLUG, VALVE GASKET, OIL GAUGE GAUGE, OIL LEVEL 86317260 BLAZER GT SERIAL NO.
Heat Exchanger 13 TO WATER BOX 16 1 10 9 6 3 17 12 11 8 5 14 7 15 FROM REGULATOR 2 4 68 86317260 BLAZER GT
Heat Exchanger REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 83270330 86177060 86180220 86181330 86177700 86181400 86182190 86006740 86274750 86010780 86010790 86279510 86043150 86318840 86308920 86308930 86316410 9 2 4 1 2 1 4 4 9 9 4 4 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES FLATWASHER, 1/4 CLAMP, HOSE, #8 SST ELL, 3/8 BR FTTG, BRB 3/8PX1/2H BR CONN, 3/8P X 1/2T BR FTTG, BRB 3/8P x 5/8H BR GROMT, 1/2ID X 1-1/4OD 1/8G 5/16W SCR, 3/8-16 X 1.
Pressure Regulator & Temperature Control Valve 15 17 10 12 1 8 4 11 3 2 6 14 OUTER SEAT INNER SEAT STEM BODY 13 5 CAP SPRINGS 16 PRESSURE REGULATOR DETAIL 70 86317260 BLAZER GT 9 7
Pressure Regulator & Temperature Control Valve REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 86270330 86177060 86180360 86177660 86180410 86180450 86352940 86195050 86247680 86273780 86278970 86010780 86180040 86312440 86313740 86186040 86185180 2 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES FLATWASHER, 1/4 CLAMP, HOSE, #8 SST ELL, 1/8P X 1/4T BR CONN, 1/8P X 1/4T ELL, 3/8P X 1/2T BR ELL, 3/8P X 1/2T 45 DEG. BR REG.
Solution Outlet 10 8 4 6 13 3 7 19 16 20 21 22 23 17 24 25 1 11 14 18 5 15 2 9 72 86317260 BLAZER GT 12
Solution Outlet REF PART NO.
Water Box 26 23 2 9 8 1 15 11 4 25 20 27 FROM WATER INLET 17 20 25 16 19 14 FROM HEAT EXCHANGER 7 13 6 18 10 24 TO WASTE TANK 2 21 2 22 5 TO SOLUTION PUMP 3 74 86317260 BLAZER GT 12
Water Box REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 86273410 86270330 86177020 86177060 86180570 86188180 86272720 86180250 86176400 86177660 86181360 86181370 86193440 86195340 86195060 86348200 86181150 86187820 86180570 86270770 86005680 86274750 86308940 86309000 86010660 86192380 86189010 2 12 1 2 1 2 1 1 1 1 2 1 2 1 1 1 1 1 1 2 6 4 1 1 2 1 1 DESCRIPTION SERIAL NO.
60 Gallon Waste Tank 15 21 7 PART OF 4 12 8 3 5 11 13 9 6 16 19 7 TO VACUUM PUMP 4 2 10 20 18 1 17 14 76 86317260 BLAZER GT
60 Gallon Waste Tank REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 - 98408770 86190530 86180340 86193540 86186860 86043190 86005810 86273020 86273810 86010630 86193870 86202240 86318530 86318560 86320940 86320990 86321040 86323650 86323700 86177010 86272720 86350790 86264850 1 2 2 1 2 1 8 8 8 8 1 8 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION KIT, WASTE TANK, 60G, LGT/ BGT PC PLUG, 1-1/4 HXHD PVC ELL, 1/4P X 1/4T BR STRNR, WST TNK, RECT, 1.
100 Gallon Waste Tank 15 21 7 PART OF 4 8 12 3 5 11 13 9 6 16 19 7 TO VACUUM PUMP 2 4 10 1 18 20 17 14 78 86317260 BLAZER GT
100 Gallon Waste Tank REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 - 98408780 86190530 86180340 86193540 86186860 86043190 86005810 86273020 86273810 86010630 86193870 86202240 86325770 86318560 86325650 86325720 86321040 86323650 86323700 86177010 86272720 86350770 86264850 1 2 2 1 2 1 8 8 8 8 1 8 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION KIT, WASTE TANK 100 G, LGT/BGT PC PLUG, 1-1/4 HXHD PVC ELL, 1/4P X 1/4T BR STRNR, WST TNK, RECT, 1.
Battery Floor Mount 2 1 10 3 4 5 9 6 7 8 80 86317260 BLAZER GT
Battery Floor Mount REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 86030550 86273780 86005680 86174580 86012060 86273190 86270330 86010780 86270770 86309890 86011470 1 2 2 1 1 4 8 8 8 1 4 DESCRIPTION KIT,BAT FLR MTG TM SCR, 1/4-20 X 3/4 HHCS SS NP NUT, 1/4-20 HEX NYLOCK BATTERY BOX, BATTERY, MODIFIED SCR, 1/4-20 X 1-1/2 HXHD FLATWASHER, 1/4 WASHER, 1/4 SPLIT LOCK PLTD NUT, 1/4-20 HEX BRKT, BATTERY BOX MTG BOLT, ELEVATOR, 1/4-20 X 1 86317260 BLAZER GT SERIAL NO.
Chemical Jug Floor Mount 5 2 4 1 6 3 82 86317260 BLAZER GT
Chemical Jug Floor Mount REF PART NO. QTY 1 2 3 4 5 6 86298250 86273190 86270770 86270330 86185720 86010780 1 4 4 4 1 4 DESCRIPTION SERIAL NO.
Fuel Pump 25 12 TO CONSOLE 13 20 THROUGH VEHICLE FLOOR 20 5 4 24 15 15 14 RETURN TO VEHICLE FUEL SUPPLY MOUNT TO VEHICLE FRAME 16 1 23 FROM VEHICLE FUEL SUPPLY 6 2 16 21 8 8 2 1 7 3 18 84 19 23 9 23 USE AS NEEDED 11 1 16 12 22 86317260 BLAZER GT 10 17
Fuel Pump REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 - 86010630 86173340 86175970 86176930 86177880 86181300 86191420 86273780 86335230 86335240 86005810 86175850 86175980 86177370 86177390 86177400 86179920 86180960 86181620 86182460 86273810 86282410 86184980 86339630 86179930 86282810 86265730 86273290 14 6 2 1 1 2 1 6 1 1 4 1 1 4 2 7 1 1 1 2 4 1 1 1 1 2 10 4 DESCRIPTION SERIAL NO.
Hose Diagram 86313610 (61") 86325040 (33") SOLUTION/CHEMICAL PUMP (HOSE, OIL DRAIN) 86289320 PRV NO.10-805364 (43") 86040800 PRV NO.09-805555 (88") 86185150 PRV NO.791347 (15") 86040800 PRV NO.09-805555 (88") CHEMICAL BOTTLE SUPPLIED WITH ENGINE 86176990 PRV NO. 03-000065 (1) 86181300 PRV NO. 12-800093 86193410 PRV NO. 14-806506 86183700 PRV NO.10-805322 (19") 86282410 PRV NO.790548 (72") 86282930 PRV NO.09-805440 (35") (HOSE, ENGINE OIL DRAIN) 86282770 PRV NO.
Wiring Diagram FUEL SOLENOID ENGINE M F REGULATOR RED F OIL PRESSURE SWITCH ON ENGINE M RED 12Ga STARTER MAIN CIRCUIT BRKR #33-900161 RED 4Ga I 30 AMP S SOLENOID #35-901002 USE ENGINE MOUNTING BOLTS FOR GROUNDING IGNITION SWITCH #32-900174 HOUR METER #54092 PUMPOUT/AUX CIRCUIT BRKR #33-900162 NEG POS BATTERY #36-900056 WHT 86 87a COM + - 25 AMP SHUTDOWN RELAY #35-900188 87 85 30 GRN BLK N.O. GRN N.C. PUMP OUT SWITCH N.O.
Notes: 88 86317260 BLAZER GT
Options OPTIONS 89
Hose Accessories 1 23 2 3 22 2 7 4 5 10 6 11 12 9 8 14 13 17 18 19 15 21 20 16 90 86317260 BLAZER GT
Hose Accessories REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 86180980 86178640 86184510 86247680 86002450 86005580 86184530 86184520 86182800 86194990 86189240 86189250 86188210 86184570 86179630 86184620 86002450 86184520 86182800 86005580 86184540 86328140 86328150 1 2 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 2 1 1 1 1 DESCRIPTION SERIAL NO.
Exhaust - Optional 1 5 4 3 2 5 6 4 1 3 92 86317260 BLAZER GT
Exhaust - Optional REF PART NO. QTY 1 2 3 4 5 6 - 86177010 86280600 86181110 86192060 86005810 86335340 86030440 86335350 2 1 1 4 4 1 1 1 DESCRIPTION CLAMP, #48 HOSE HOSE, 3" X 17" FLEXABLE FLANGE, VAC EXH DUCT KIT LG SCREW, 1/4-20 X 1-1/4" SST NUT, 1/4-20 HEX NYLOCK SS HOSE, 3” ID, FLX EXHST X 36” KIT, EXHAUST 3"ID, SINGLE KIT, EXHAUST 3” ID, SINGLE, AUX TNK 86317260 BLAZER GT SERIAL NO.
Automatic Pumpout - Dual Diaphragm - Optional 3 15 18 19 20 23 22 13 11 21 1 12 TO PUMPOUT 19 TO ENGINE HARNESS 14 16 7 5 2 10 6 17 4 TO WASTE TANK 94 8 86317260 BLAZER GT
Automatic Pumpout - Dual Diaphragm - Optional REF PART NO.
Wand - Titanium Six Jet - Optional 35 8 10 17 21 3 3 22 17 17 19 13 23 36 20 24 5 2 18 16 1 4 7 9 6A 6B 6C 14 15 11 12 31 29 28 25 32 26 34 30 27 33 96 86317260 BLAZER GT 8
Wand - Titanium Six Jet - Optional REF PART NO.
Wand - Ergo Titanium Six Jet - Optional 17 26 2A 2B 14 16 3 15 12 11 13 6 8 1 4 7 18 5 9 27 10 21 23 22 23 21 21 25 25 20 98 24 86317260 BLAZER GT 19 20
Wand - Ergo Titanium Six Jet - Optional REF PART NO.
Wand - Quad Jet - Optional 26 27 28 29 30 31 32 14 9, 10 33 16 17 34 8 7 12 11 4 6 5 2 15 3 14 1 13 24 20, 21 25 18, 19 22A, 22B, 22C 18, 23 100 86317260 BLAZER GT
Wand - Quad Jet - Optional REF PART NO.
Wand - Tri Jet -Optional 24 25 27 26 28 29 30 16 14 17 9, 10 31 8 7 12 6 5 4 11 13 15 3 2 1 23 22 19, 20, 21 102 86317260 BLAZER GT 18A, 18B, 18C
Wand - Tri Jet -Optional REF PART NO.
Stair Tool - Optional 15 16 17 19 18 20 23 21 1 2 3 22 5 4A 4B 4C 6 7 8, 9 10 11 13 12 14A, 14B 104 86317260 BLAZER GT
Stair Tool - Optional REF PART NO.
Upholstery Tool - Optional 20 21 22 23 24 25 27 10 28 26 29 30 37 31 8 34 36 33 32 7 6 35 4 11 3 9 14 12 5 1 16 2 18 15 19 17 3 106 86317260 BLAZER GT 13
Upholstery Tool - Optional REF PART NO.
Shelf Assembly - Optional 16 4 3 17 2 1 4 3 2 4 15 3 2 6 2 3 5 4 7 10 2 5 9 12 2 11 10 14 4 13 10 2 5 OVERALL DIMENSION: 41-1/2" TALL 50-1/8" WIDE 57" WIDE (WITH TOOL HOLDERS) 7-7/8" DEEP 10 2 12 DIMENSIONAL DATA 50 1/8 7 5 1 108 3 4 2 86317260 BLAZER GT 11
Shelf Assembly - Optional REF PART NO.
Auxiliary Water Tank with Pump-Optional 41 12 33 28 24 21 9 29 15 39 2 32 22 40 1 23 37 11 8 27 17 18 20 40 13 31 5 16 38 19 26 34 25 6 4 14 30 3 10 40 35 36 7 4 4X Ø.406 2X 18.7 MOUNTING DETAIL 2X 16.5 28.8 WIDE Vehicle Floor 34 58.8 LENGTH 30.
Auxiliary Water Tank with Pump-Optional REF PART NO.
Water Tank Dual with Demand Pump - Optional 1 1 4 3 2 2 3 4 13 5 12 13 6 7 9 9 8 11 6 7 10 7 8 8 OVERALL DIMENSION: 32-1/2" TALL 62-5/8" WIDE 15-1/2" DEEP 14 112 86317260 BLAZER GT 7 TO DEMAND PUMP
Water Tank Dual with Demand Pump - Optional REF PART NO.
Water Tank - Demand Pump - Optional 3 2 4 1 11 6 5 4 10 4 9 12 13 14 14 8 7 114 8 86317260 BLAZER GT
Water Tank - Demand Pump - Optional REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 - 86191390 86186030 86006760 86279130 86278830 86177020 86280290 86280420 86280550 86181400 86179630 86180900 86190740 86186120 86180210 86177060 86370150 1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 2 1 DESCRIPTION PUMP ONLY, TM DEMAND KIT SERVICE DEMAND PMP SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 FLAT CLAMP, HOSE #12 SST HOSE, WATER 3/4 X 3” HOSE, WATER .75 X 5.
Auxiliary Water Tank - Optional 18 24 17 21 6 10 14 3 7 15 5 22 23 13 8 20 12 11 19 DEMAND PUMP SUBASM 4 2 16 9 116 86317260 BLAZER GT 1 26 25
Auxiliary Water Tank - Optional REF PART NO.
Hose Reel - Optional 43 40 25 47 OVERALL DIMENSIONS: 47" TALL 40" WIDE 118 86317260 BLAZER GT
Hose Reel - Optional REF PART NO. QTY - 86373960 1 DESCRIPTION HOSE REEL, 300 FT W/SMALL REEL 86317260 BLAZER GT SERIAL NO.
Motorized Hose Reel - Tank - Optional 32 1 29 31 28 27 26 5 25 6 34 33 30 8 24 17 16 13 6 15 20 19 6 14 5 2 3 5 6 4 35 12 6 10 9 5 11 7 120 86317260 BLAZER GT
Motorized Hose Reel - Tank - Optional REF P/N QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 - 86041670 86044110 86191830 86006760 86278830 86005650 86279130 86044070 86046520 86279510 86190170 86005770 86275150 86054090 86280100 86177020 86181360 86180170 86190190 86180250 86188210 86188470 86195010 86179710 86030980 86176400 86195060 86181150 86270770 86174540 86180260 86181320 86044190 86051770 86161960 86044150 86261360 1 1 1 4 4 24 28 1 1 6 6 6
Motorized Hose Reel - Optional 21 14 20 17 5 5 6 15 6 13 9 12 11 10 8 4 5 7 122 1 2 6 86317260 BLAZER GT
Motorized Hose Reel - Optional REF P/N QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 86177270 86175990 86056560 86044300 86005650 86279130 86047910 86270330 86274750 86010780 86191090 86324350 86135960 86270770 86044230 86187870 86185360 86191100 86192100 86050110 86047450 2 2 1 1 16 16 1 4 4 4 1 1 1 4 1 1 1 1 4 1 1 DESCRIPTION CLAMP, MFLR 1-3/4 BUSHING, HOSE REEL RL, VAC HOS-HOS RL MTR DR BASE, MTR.
E Z - Charge Water Softener - Tank & Tray - Optional 4 2 3 29 1 1 5 29 1 6 9 13 8 7 10 11 27 12 14 15 12 13 28 16 17 26 25 18 30 23 19 20 21 24 23 13 16 12 22 12 16 124 86317260 BLAZER GT
E Z - Charge Water Softener - Tank & Tray - Optional REF PART NO.
E Z - Charge Water Softener - Filter - Optional 3 2 4 1 3 10 1 5 7 9 2 8 5 3 126 3 86317260 BLAZER GT 6
E Z - Charge Water Softener - Filter - Optional REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 86179630 86181400 86177260 86280140 86181360 86180170 86193510 86280130 86180210 86179710 1 2 4 1 2 1 1 1 1 1 DESCRIPTION SERIAL NO.
E Z - Charge Water Softener - Brine System - Optional 1 2 3 14 PART OF ITEM 3 12 4 13 11 5 10 9 9 8 5 6 7 128 86317260 BLAZER GT
E Z - Charge Water Softener - Brine System - Optional REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 86195930 86180470 86177620 86180480 86176990 86280630 86179160 86179710 86175920 86247720 86195460 86185720 86179630 86030950 1 1 1 1 2 1 1 1 2 1 1 1 1 1 DESCRIPTION SERIAL NO.
