M-501-T1 099H2-99 TEXAS Serial Number:41099 Storage Tank OPERATION, MAINTENANCE, SAFETY ANd PARTS MANUAL a::: _r- E. D. ETNYRE & CO.
ASPHALT STORAGETANK Operation, Safety and Parts Manual M-501 -T1 099H2-99 TEXAS 41099 HOWTO ORDER PARTS To assure prompt delivery when ordering parts, please furnish the following information: 1) Complete name and address of consignee. 2) Method of shipmentprefened. 3) Is shipment to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) Complete part numbers and descriptions. 6) Any special instructions. Specify unit serial number when ordering parts! WARRANTY E.D. Etnyre & Co.
ïABLE of CONTENTS Reporting Safety Defects a J Safety Instructions General Identifi cation .......................... 4 5 Insulation Electric Heaters Float Gauge Electric Power Thermometer Plumbing... Control Box ........... Control Panel Inside Preparation For Use 6 6 6 6 6 6 7 8 9 Connecting Power ...10 General Operating Instructions ...11 Heater Operation ,.. 11 Pump Tank Operating Instructions ,..12 Fill from Transport Tanker ,.. 12 Unloading Storage Tank ..
Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash, injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying E.D. Etnyre & Co. If NHTSA receives similar complaints, it may open an investigation, Ifit frnds a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or E.D.
SAFETY INSTRUCTIONS Safety warnings have been provided to call attention to any potentially hazardous situation that may cause property damage, personal injury or death to the operator or bystanders. Theses safety warnings are identified by the following warning symbol. A A A A The DANGER symbol alerts you to immediate hazards which V/ILL result in servere personal injury or death. The WARNING symbol alerts you to hazards which may cause severe personal injury or death.
G EN ERAL I DENTI FICATION Platform Level lndicator Heater Manhole Tank Gauge Motor Pump Lifting Eye Lifting Eye Washout Vent Valve Fill Line D .)= F ¡l iþ-= Sump Discharge Line Tank Gauge Liquid Level Tank WashouWent Valve #1 Valve Strainer Motor ..
INSULATION The tank is covered with fiberglass insulation, four inches thick. The insulation is intended to maintain the temperature of the heated asphalt. The insulation is covered with .040 Min. aluminum sheeting for weather protection. ELECTRIC HEATERS The tank is heated with a 28KW Unitized Heater. The heater is located inside the bottom of the tank, it is controlled by a thermostat located in the control box. A light in the control box door indicates when the heater is on.
CONTROL BOX The control box is located on the side opposite the ladder. In the door of the control box is a master disconnect or switch which controls power for all of the electrical functions. A heater indicator light is also located in the door, indicating when the heaters are on. Apump, forward, off, and reverse switch will be located in the control box door as well. Inside the box are the various fuses and contactors to operate the electrical equipment.
CONTROL PANEL INSIDE I 7 10 1. GFCI/Heat Trace Transformer 2. Control Power Transformer 3. ICE Relay 4. Sectional Terminal Block (3-sections) 5. Main Tank Temperature Control 6. Tank High Limit Temperature Control 7. Heat Trace Contactor I 9. Heat Trace Fuse Block 10. Reversing Motor Start-up Pump 12. Motor Protection Reversing Starter 14. Tank Heater Fuse Blocks 15. Tank Heater Contactors 16. GFCI Receptacle 17.
PREPARATION FOR USE INSPECTION Unpack the ladder, ladder cáge and handrail. Check for damage that may have occurred during shipment. Visually inspect the tank, particularly the tank jacket and insulation for damage that may have occurred during shipment. Report any damage to the driver delivering the tank. SETTING TANK IN PLACE 1. The tank level gauge float has been secured to the roof of the tank for shipment. 2. Install ladder, ladder cage, handrails and platform.
CONNECTING POWER 480 volt three phase power with a neutral wire is required for power. Power connection and wiring should be done by a qualif,red electrician to conform to local and national electric codes. A DANGER This equipment ís powered by high voltage electricity A IMPORTANT When filling the storage tank for the first time, carefully fill until the material level raises to the top of the manhole collar. This will cost the interior of the tank with a thin film of asphalt that will deter corrosion.
GENERAL OPERATING INSTRUCTIONS HEATER OPERATION 1. Do not operate the heaters unless there is at least 700 gallons of asphalt in the tank. 2. Turn the master power switch off and open the contro box door. 3 Set the desired temperature on the thermostat knob. 4. Close the control box door and turn the master power switch on. 5. The heaters will turn on and off automatically to maintain the set temperature. 6.
PUMP TANK OPERATING INSTRUCTIONS Fill from Transport Tanker Using Storage Tank pump 1. Connect the transport's hose to the outlet line on the transport tanker. 2. Connect the hose from the transport tanker to the 3 inch fill line on the storage fank. Be sure Fill Line Valve is closed. 3. Open the Valve on the storage tank and on the transport tanker. 4. Start the pump on storage tank. 5. Watch the tank level gauge on the storage tank to protect against over filling the storage tank. 6.
Unloading Storage Tank W¡th Storage Tank Pump lnto Asphalt Distributors Or Kettles 1. Connect the hose to the discharge pipe on the storage tank pump. 2. Connect the other end to the distributor or kettle being loaded. 3. Open the valve between the storage tank and the pump on the storage tank. 4. Open the valve between pump and the hose. 5. Open the valve on the distributor or kettle being loaded if there is one. 6. Turn the pump switch forward. 7.
Cleaning Asphalt Pump 1. V/ith the 3" unloading hose connected to the pump discharge pipe, put the loose end of the hose in a bucket 2. Check the area for sources of flame, lit cigarettes, torches or lighters. Extinguish all sources of flame. 3. Put the end of the small (3/8") hose which is attached to the breather vent valve in a bucket of diesel fuel or kerosene. 4. Open the breather vent valve between the pump and the hose. 5. Hold both hoses to avoid being splashed. 6.
Recirculation 1. Check that 2. 3. the caps are on and locked on the fill and discharge lines. Close the valve at the end of discharge line. Open the valve in the fill line between the tank and pump. 4. Open the valve in the discharge line between the tank and pump. 5. Start pump.
WIRING. MOTORS CONTROL PANEL 5200299 Low Level 6, 8, 9,10 1,3,5 __7 Control Panel Thermowell Approx. 24" Apart 1,3 1,3 g 6,8,9, 10 6,8,9 Pump Cover To Heat Tape 1 ,3,4,11 5HP Heat Tape lnstallation REF I ) J 4 5 6 7 8 9 16 PART NO. QTY 6700969 6 6700858 I 6702282 7 67009't0 I 0t44042 1 6700710 25ft 6000698 6 6702304 25ft 4100110 25fr 1,2,3, 12, 13, 14 DESCRIPTION Connector-FEMT, 0.50IN, Lqd, Res. Cord Grip-Male, 0.50x90, Lqd, Res.
I HEATER I i L I I I I fYP I 6 I 25 T Iz I I F' = o -{ o ¡ 5 7/16 RT]AT]SI OE L__----- ee ('t! N)l\, 47 l/2 ll oo oo 29 5/g I 8ë TYP I ! = TYP zØ -{ Þ ¡- t- n i I z 5 t/2 I ( -{ õ 2 ! \ -I Ji *J I ll/t6 JACKE T 42 ll/16 \ 4 | l,/16 2S 2t 9/16 t6 l/8 /4 TYP
PIPING, MOTOR & P2OO PUMP INSTALLATION 5200280 3l 30 29 28 27 26 25 24 23 22 VALVE MARKER-TRANSFER S1 1764G 3 CHANNEL-MTR&PUMP MTG HÚRIZ ,16-1/B CH ANN E L M T R & P U MP MT G H! R I Z C H AN N EL M D T n R & PUM P M ! UN ï I N G 5200283 I =200282 520028 I 5200054 5200056 4 I I PIPE-3" X 13-9/16, PTPE-3" X 1_T/2, PIPE_SCH40,3' X 5_5/8 LG PIPE-SCH40,3" X 6-1T/16 IG I ' =200276 5200275 5200274 660005 I 40 o274993 2T 20 40 ot22I4= tg 2 62006 i I 6200514 IB I 5200 1 96 l7 3340004 I I6 860028 I 2 l5
INSULATION & HEAT SHIELD INSTALLATION 5200297 ri I I i F 7 r - !-+ )û J f E I UØ \: ü N z o F )f Ø z u u 2 q J I J E U = u F z ts Øu =< UL g< U o J .
INSULATION & HEAT SHIELD INSTALLATION 5200297 28 27 26 25 24 23 22 21 20 l9 I8 t7 16 15 T4 t3 t2 ll l0 I B 7 6 5 4 3 2 I REF 5200298 2 520020 I 2 6700858 I 6702482 40 6702495 5 6000753 600 I 230 50 6000550 l3 800 I 229 I 52002S0 I 520029 I I 5200292 I 5200293 I 5200294 I 5200295 2 5200082 I 520007s 520008 I 5200080 B 5200076 4 5200296 I 520028S I 5200288 I 5200287 5200288 I 5200285 I 5200284 I 5200067 REG PART NE 1 f E RD G R I P f H R!M A L ! X ALL EFTR APPO OPTION SH T LH sH LD SH T RH
+ ï q PAO r BRACKEÍ I o-l -30 12 I PAO É BR^CXEI 20'( to' -o' , f PAO ù BRAIKEI r20.
REVISIONS t\) N 2BKW APPROVED DATE DESCRIPTION REV UN IZ=D HEATTR KIT WITH CONTROLS MOUNTED AND PREWIRED TO HEATER LOW LEVEL SENSOR SWITCH CONTROL PANEL TO I NCLUDE.
PI PE-LEVEL I N DICATOR INSTALLATION 5200254 Reference Liquid Bin-Dicator Level-+l2 I L-lEi::-:iñ, Shell 3,4 Jacket REF PART NO. t 2 3 4 5200253 0187399 5200048 6000434 ow I 1 I 6 DESCRIPTION REF PART NO. OTY DESCRIPTION Pipe-liquid Level, Bin-dicaror Coupling-pipe, l.O0npt, Steel Ring-finishing, 1" Pipe Rivet-dr, 0.19,0.12 Grip, 0.
BITUMINOUS PUMP P-2OO 3340 593 37 Relief Valve 40 30 PSI 32 0 3l ll 2l l2 :-17 . l3 2 24 PART NO. REF QTY I 33{0331 e 33f0593 7 E 9 to ll L2 t3 L7 0r22tl5 0r03ó15 24 H€x 80Lf 3/a x I L/\ PIN-r{OFxlt/+ 33r 05 73 2 GA 33t0335 33r033r 3 3r03 r0 ó000r ôt 3r0337 ê6003¡0 33f0307 33r030E 3t I BÉ.
SUMP INSTALLATION . 4'' INSIDE of TANK L 4" INSULATION L-----------I SHELL I I 1 2 BELLY of TANK PAFT NO. OTY 1 2æ0262 2 6200155 1 1 REF. DESCRIPTlON REF. PART NO. QTY DESCRIPTION Sump Asm-4" Cleanout Plug-PP,SqHd,4.00NPT,PN SPECIFY UNIT SERIAL NO., PART NO.
TANK GAGE ASSET¿|BLY :l \i ROAOSIOE HEAR EXPLODED VIEW REF I PARÍ NO. QTY. DESCRIPT¡ON I Shåft I Spacer a AIOTTE.E 3301165 J 3360825 ) 4 33011ó3 1 5 6 33Éoty2 1 1 9 3360187 x301164 33ó0828 33Ét20É t0 0Æ2æ99 J t 72 0720376 0131002 2 13 A7W7ÊC l4 I Nut-Hex, JAM. 1.00NC,PD Nut-Hex,031NC^PD WashenFlat. 1.004(1.
HANDRAII- PI.ATFORM & LADDEH ASM 1 5 ¿-6 r./" I 7 7 7 I 7REF 1 ., î SPECIFY UN IT SERIAL NO. , PARÍ NO, ATOZGE 6 0?'4993 ATOZGU 7 0720426 8 0120384 9 01z2r94 10 Al(]77GN 11 A107æC 72 AlOZF'R l3 2750377 14 A1077Ð 15 16 A10ZÆE 0120æ3 t7 0446363 18 AlOZÆG 19 2780138 0722007 2t 07202t4 2. 0122408 0120390 94717T7 24 , Al(]ZGT 07?5973 aa 7t Al0zcs 4 20 l9 PAFIT NO.
MÁNHOLE ASSEI,ELY !.ll o ril REF PART NO. QTY. DESCRIPTION I 2600379 I Cover 2 3 4 A1077EX 2600371 4 Bo I 260037? 4 5 26003 73 26003 76 0 137204 4 6 I 9 10 1l t2 0103364 0120390 2700248 3390535 3561030 I I 2 I 2 I I I REF PART NO QTY. Asm Asm Colìar t-Eye Hinge Pin 5h aft Handle Asm Cotter Pin,0.12 x l.50,PD Cotter Pin, 0.06 x 1.25,PD I'lasher- Fl at, 0 .50 A, H,PD Gas keÈ PI AIE-HARNING, MA¡{HOLE SAFETY P1 ate-CAUTI0N, HOT SURFACE 28 SPECIFY UNIT SERIAL NO.
PIPE . LEVEL INDICATOR INSTALLATION Reference Liquid Bin-Dicator Level--+l--- -l 2 .]-d Shell 3,4 1 Jacket e REF I 2 3 4 PART NO. 5200253 0t87399 5200048 6000434 QTY I I I 6 DESCRIPTION REF PART NO. QTY DESCRIPTION Pipe-liquid Level, Bin-dicator Coupling-pipe, l.O0npt, Steel Ring-finishing, 1" Pipe Rivet-dr,0.19, 0.12 Grip, 0.
APPENDIX I Remote Bulb Temperature Control
-L UE 55 Series ..-F UN Remote Bulb Temperature Controllers ITED ELECTR IC CO NTR O LS lnstallation and Maintenance lnstructions Pleøse read all hstructiotwl Líterature carcfully ond thoroughly before stafüng. Refer to the final þage for the lßting of Líahilitie s ønìI W ørr antie s. Rec o¡nrnend.ed P rcctíc e s, GENERAL Temperature variations sensed by the liquidfilled bulb are hydraulically transmitted through the capillary to a stainless steel diaphragm capsule.
l.500 Adjusting Dual Switch Types E55A and E55AS 112.71 MÆ(. PANEL F L TI-IICKNESS 350 8el 2.s31 163.3) 55 Series controllers are standardly supplied with the No. 2 (higher temperature) switch set to the dial. To adjust switch settings for these 2 controllers, follow the recalibration procedure. +6-32 TERi¿ SCBEW NATIONAL AND LOCAL WIRING CODES. MAXIMUM RECOMMENDED WIRE SIZE IS #14 AWG. Set the dial to the same temperature as the test bath.
General Layout, Exploded Mew .
ting(s). See Part ll-Adjustments. Rewire the new switch(es) and place unit back in its enclosure. Reconnect electrical supply. Skeleton Types Remove the two (2) switch mounting screws; remove the switch(es). lnsert the new switch(es) and tighten screws. Recalibrate setting(s). See Part ll-Adjustments. Rewire the new switch(es) and place unit back in its enclosure. Reconnect electrical supply. Dimensions 250 (6s5) 2r] 6¿) RAT 875 +t.al 75 t. 122.2) 6 \ 1.750 (44.s) (16,7) r,s13 (33.
APPEi\DIX II Temperature Controller, Fenwal
40018 FEW r'a ! INDICATING TEMPERATURE CONTROLLER INSTALLATION INSTRUCTIONS PRINCIPTE OF OPERATION Control action of these mechanical indicating temperature controllers is provided through the principle of lÍeuid volume change, See Figure 1. With a change in temperature, the liquid in the sensing bulb expands and contracts, causing the bellows to actuate the switchrng mechanism.
SERIES 4OO Temperature ExPosure LimÍts . (100.c) top Iange limit of 300 . . 3. - izs"F - 115"C) minimum for instruments with a top range limit of up to and including 200"F ( . - IOO"F ( - 75'C)minimum for instruments with a through 500"F (150 through 260"C) 25"F (5'C)minimum for instruments with a top range limit of 700"F (370"C) Maximum temperature is 25F" (15C') above the 4. 5. Do not bend capiilary closer than 1 1/4 inch (32 mm)to the actuator assembly.
SERIES 400 WIRIHG Continued '...j ^ NO NC a'l Y H¡A]IXG to^D --¡- --. i¡ coouxc LOAD -- I ! Figure 2A Figure 28 Model 4O-7O3 (See Figure 4) This controller has two switches, either one of which can be adjusted to operate when the pointers are in alignment.
SER|ES ADJUSTMENTS Continued 4. Bring set pointer (B) in alignment with indicating pointer (C). 5. Adjust screw (L)on the rear switch to a point midway between the two positions where switch (K)clicks. For Wider Differentials (Up to 112 Scale Length) 1. Remove front cover, top cover, and temperature 400 3. Adjust 4. 5. screws (E) midway between the two positrons where each switch clicks. Check the setting by placing a screwdriver under lever (D)and simuiate temperature changes by moving the lever.
SERIES 4OO à ADJUSTMENTS Coniinued Method 2 (For maximum calibration accuracy over the full temperature range) 1. With the process temperature (or calibration bath) near the center of the scale range. loosen locknut (D). 2. Adjust nut (E)until the indicating pointer agrees with the process temperature, 3. Tighten locknut (D). 4.
SERIES 4OO MAINTENANGE Continued In Explosion-proof Housing (See Figure 6) 1. Remove knob and front cover to expose screws 2. 3. 4. (tr l. Remove four screws (G). Remove two screws (H), switch, and mounting bracket. i Insertnew switch. Ensure that insulation remains intact and in position. ACTUÀTOR ÀS SEMBLY REPLACEMENT In the event that the liquid filled assembly has been damaged, it is necessary to replace the entire actuator assembly. See Figure 7. 1.
.213 (5.41) DlA. (#3 DRILL) (4) HOLES MOUNT WITH (4) #8-32 SCREWS +.015 6.625 (168.28 *.38) +.015 2.500 +-.0'15 1.312 (33.33 *.38) (63.5 1.38) E[:{MOUNTED TEMPLATE .015 7156 ( 181.76 +.38 in parentheses.. +.015 î FRO PANEL OUTLINE r-.015 5.125 (130.18 *.38) .687 (17.45 +-.015 6.500 *.38) (165.10 * .
SERIES 400 ¡ Th¡s literature is provided for inlormational purposes only. KIDOE-FENWAL. lNC. æsumes no respons¡b¡lify for the producl's su¡tab¡l¡ty lor a palicular appllcalion. The producl musl be properly applied to perfom as descñbed here¡n ll you need moro inlomatlon on this product, or it you have a quâstion, contact KIDOEFENWAI- lNC., Ashtand, MA 01721. (SOS) SS1-2OOO. @ KIDOE.FENWAL. INC 4OO MAIN STREET, ASHLANO, MA 01 721 TEL: (508) 06-L002204O0 5/95 @1995 Kidde-Fenwat, tnc.
APPENDIX III Unitized Heater Kit
Process llealing Company, lnc 2732 3rd Ave.Soullr P.O. Box 84585 seaille, wA 98124 Unitized Heater Kit lnstal lalion and Operation Every Process Healíng Company (PHCo) product is eflicient, safe and reliable. ll properly inslalled and mainlained PHCo producls will give you rnany years ol dependable service. Should your healer be damaged when received, lile a claim with lhe carrier immedialely. WARNING!III!I! DANGER!!!!I!I 1.
UI,IITIZED HEATER KIT-INSTALLATON & OPERATON Preparatlon These instructions cannot possibly cover €very situation concerning the operation, inspeclion 1. Remove jacketing and insulation from section of tank adjustment and lest ol the equipment lurnished. heater is to be installed ihrough. Process Heating Company (PHCo), in the lurnishing 2. ol this equipmenl and these instructions, must prosume that the operating and mainlenance psrsonnel using this Mark location of opening of tank.
CONTROL PANEL Operatlon 1. Fill tank with desired malerial. Turn on power al main ï switch. 2. Sel main índicating lemperature II control lo proper tank Rating and voltage of the unh will be found on the name plate located on the inside of door in the control panel, and conduit enclosed insulated conductors of the proper gauge should be brought from the main circuit holding temp€rature. 3. Set Hi-Limil control 20lo breaker or fused disconnecl switch.
DESCRIPTION OF DATE For Untrtlzed Haatars I :l I Mainlenance checklist .l 1. Check electrical connections for tþhtness. 2. Tank should be cleaned ât regular intêrvals. 3. Check to be sure tþe control panel door is tighlly c'losed at alltimes. 4. f\, Be sure lo see that tank has adequate \.:b!y' insulation. lnsulation lends lo break down in timE thus costíng dollars in lost eflieiency t1ì' 'wl 1O1-p6 4¿r1r\ 'l¡.'r¡i' 10.
JÊN-øa-9aTHU1ø:.4aPRocESsHEÈrINl-cUf.lPÈN.rzuÞoìJzL3,dz @ process Heatittg Company, Inc. p.o. Box 845Ê5 . Seãtgé, waahlngæn gg124-öSg5 ',Phons: r * * t I I I a I t ¡ . . I r I ' ' I I t I I I I t ' ' ' ' ¡ t'¡ List of part #s used on tho 2ekW 24AU 3Ph heat I I I t ¡ t ¡ I t I t À| I t t i ' ' (2OS) r I t I t I r I t I I I I ¡ I { ' kit Our Model# for this heater kit is U-2892724-23 DescrÍPtion Perüt Fenv/all 400, 0o-500" UE E55S.
@A Process Heatitg ComPanY, Inc- p.O. Bor 84SBS . Seatde, Waghlngton 98124.5S85 ' Phone: {206ì 6S2'3414' Far: (206) 682-1t82 rrrlti{ttt^ttttlltlaaalt"lr'rllt¡llltll¡l'lrltttl"'lll¡¡littttttlrll¡ttltr'ti¡ List sf part #s used on the 28kW 48OV 3Ph heat kit: Oqr Model # for this høater ldt is U'269274a-2-3 Pert# Dêscnptiôn 1 - Temperature Control Fenwall400, 0"-500" 1 - Hi Limit Conrol-Tank hêet UE E55S.
ef SI lJllnG[: TnHl( CUI IIULE IH TNh{I( AS t-rELD 12ta9_ llIn-l Eß TU't'nHt( ilEnt) LÛT4 ÊS T}ÛSSIBLE I,TELD SUPPÜRTS TO ì'nHH tsoTTUl.
APPENDIX IV Process Heating Co.
ÍN yeilt \f,/arr c on Products lìilanufactured by Process Heating ComPanY PHGo and detivered to the initial user are subject to the following limited warranty: pHCo warrants lts Palrr:,ied Heating Elements to be free from defects in workmanship and materials for a period of flve (5) years (one [1] year for drop-in-style) after the date- of delivery to the initial user when operated under normal use and service and in accorclance with prlnted lnstructions provided by PHGo.
Unless olherwise agreed in wriling by Process Healing Company ("PHCo"), all of the following lerms and conditions shall apply lo ils transaction with you (the "buye/'): 1. LIMITED WARRANTY: DISCLAIMERS. PHCo waranls that the goods sold under this contract shall be lree lrom delects ln worknranship and materials al the lime delivery is lendered.
APPEI{DIX V Control Panel Wiring Schematic
PHCOIØB-2HLX),:X Uo-. LÌ.lE n/ z 7t/ RIgI,/RESET F€LAY El&_ù{r. Lþ-a* í¡ q-A.J27 iY,ä¿"ua ll= t4, ,.,nÉÁtw - | I REV ¡¡OTCR STARTER TO ASPMLT PLIIqP ( 1i I ¿aà M' ]E€õH FE¿FO 'l- ì TA¡K I-EAT TEI",P COiTRO_ H) 1 t LEVEL CO{'IRûTERIIIML S-æK .-r< I tElP. F€VERSÉ F(R LOI,I TEIP CDNTRO- cofiru- i€^T fR^Cr I J Lo^D F sE I I t!-ON;3o TO HE,\TERS STfP cfrl T^¡K I-EAT HI{I¡{IT CÛ{TFOL PROCESS HEAT]NG CO.
