INSTALLATION, OPERATION AND MAINTENANCE MANUAL CLHR FUEL OIL PREHEATER PROCESS HEATING COMPANY, INC.
WARNINGS 1) READ AND UNDERSTAND ALL TAGS AND INSTALLATION AND OPERATING INSTRUCTIONS BEORE COMMENCING. 2) CHECK THAT THE ELECTRICAL SERVICE WILL HANDLE THE LOAD. UNIT MUST BE ADEQUATELY GROUNDED. 3) ALL WIRING SHOULD CONFORM TO REQUIREMENTS OF NATIONAL AND LOCAL ELECTRICAL CODES AND STANDARDS. 4) ONLY LICENSED ELECTRICIAN SHOULD CONNECT POWER TO PANEL AND SYSTEM. 5) NEVER EXPOSE HEATER TUBES TO AIR WITH POWER ON. 6) CARE SHOULD BE USED WHEN WORKING AROUND TUBES WHEN CLEANING OR INSTALLING.
ADDITIONAL IMPORTANT INFORMATION 1) THESE INSTRUCTIONS CANNOT POSSIBLY COVER EVERY SITUATION CONCERNING THE OPERATION, INSPECTION, ADJUSTMENT AND TEST OF THE EQUIPMENT FURNISHED. PROCESS HEATING COMPANY (PHCo), IN THE FURNISHING OF THIS EQUIPMENT AND THESE INSTRUCTIONS, MUST PRESUME THAT THE OPERATING AND MAINTENANCE PERSONEL USING THIS EQUIPMENT HAVE SUFFICIENT TECHNICAL KNOWLEDGE AND EXPERIENCE TO APPLY SOUND SAFETY AND OPERATIONAL PRACTICES WHICH MAY NOT BE MENTIONED.
INTRODUCTION In burning heavier fuel and waste oils some oils some means of viscosity control is required. PHCo Preheaters installed in the fuel supply line to the burner function perfectly towards this goal. Burning of some heavy oils will require a two (2) step system as these oils become unpumpable at low ambient temperatures. If this type of fuel is selected, a PHCo Unitized Heater should be installed in the storage tank to hold the oil at a pumpable temperature.
INSTALLATION 1) THE PHCO PREHEATER SHOULD BE INSTALLED ON ANY LEVEL STABLE FOUNDATION. THE HEATER IS PLUMBED BETWEEN THE DISCHARGE OF THE PUMP AND THE BURNER. THE BY PASS LINE FROM THE BURNER RELIEF VALVE MUST RETURN TO THE PUMP SUCTION AND NOT THE HOLDING TANK. THIS IS TO AVOID ADDING HEAT TO THE STORAGE TANK AND TO REDUCE THE ELECTRICAL LOAD BY RETURNING HEATED OIL TO THE SYSTEM. 2) THE INLET IS ON THE BOTTOM OF THE UNIT. THE DISCHARGE IS AT THE TOP OF THE UNIT.
7) INDIVIDUAL HEATERS NEED TO BE CONNECTED TO THE LOAD FUSING IN THE CONTROL PANEL. WIRING SHOULD BE CONDUIT ENCLOSED AND OF PROPER SIZE FOR RATED HEATER LOAD. BE SURE TO “PACK AND POUR THE SEAL-OFFS” AS PER ENCLOSED INSTRUCTIONS. RATINGS ARE SHOWN ON THE WIRING BOX COVER OF EACH HEATER. 8) ALL WIRING SHOULD BE DONE BY A LICENSED ELECTRICIAN AND MEET ALL NEC AND LOCAL CODES.
OPERATION 1) HEATER MUST ONLY BE OPERATED WHEN UNIT IS FULL OF OIL AND PUMP IS RUNNING. TURN ON THE MAIN DISCONNECT SWITCH. 2) PUSH THE RED HIGH LIMIT RESET PUSHBUTTON TO PULL IN THE CONTACTOR AND PROVIDE LOAD POWER. 3) THE INDICATING TEMPERATURE CONTROL (IN ENCLOSURE DOOR) SHOULD BE SET TO DESIRED PROCESS TEMPERATURE BY PRESSING UP/DOWN ARROWS AND THEN PRESSING ENTER (HALF CIRCLE) KEY (FACTORY SET TO 125°F).
MAINTANENCE 1) PERIODICALLY CHECK ALL WIRING CONNECTIONS TO INSURE THEY ARE TIGHT AND FREE OF OXIDATION. 2) PERIODICALLY CHECK CONTACTS ON THE CONTACTORS FOR WEAR AND REPLACE CONTACTOR IF WORN. 3) CLEANING INSIDE THE UNIT AS MENTIONED BEFORE IS IMPORTANT AND SHOULD NOT BE NEGLECTED. A PROPER CLEANING SCHEDULE MUST BE SET UP AND ADHERED TO FOR CORRECT HEATER OPERATION. CLEANING CAN BE ACCOMPLISHED BY FLUSHING THE UNIT WITH SOLVENT OR DIESEL FUEL.
SEALOFF INSTRUCTIONS 1. Remove plug from seal off fitting. 2. Pack around wires creating blockages on both sides. Leave a minimum of 1” of wires exposed in center. 3. Fill seal off fitting with plastic porcelain (mixing instructions below). 4. Replace plug in seal off fitting. MIXING INSTRUCTIONS Powder is an inorganic, chemical-setting, magnesium oxide base material that is mixed with water as used. Powder develops minimum expansion while hardening into a porcelain-like body.
THE ABOVE WARRANTY IS SUBJECT TO THE TERMS & CONDITIONS ON THE REVERSE SIDE OF THIS DOCUMENT and delivered to the initial user are subject to the following limited warranty: PHCo warrants its Patented Heating Elements to be free from defects in workmanship and materials for a period of five (5) years (one (1) year for drop-in style) after the date of delivery to the initial user when operated under normal use and service and in accordance with printed instructions provided by PHCo.
6. DISPUTES. This agreement shall be governed by the laws of the State of Washington without reference to its choice of law rules. Any action to enforce any of the terms or conditions of this agreement may be commenced or maintained at the option of either party in any federal or state court located in King County, Washington having jurisdiction over the matter, and both parties consent in advance to the exercise by such courts of jurisdiction over them personally.
2006-02-15 5011643800-DWC0 Bulletin E-90-C C Series Temperature Controller Instruction Sheet Thank you very much for purchasing a Love Controls Series C Temperature Controller. Please read this instruction sheet before using your controller to ensure proper operation and please keep this instruction sheet handy for quick reference. 1 Precaution DANGER! Caution! Electric Shock! 1. Do not touch the AC terminals while the power is supplied to the controller to prevent an electric shock. 2.
3 Input Temperature Sensor Type Platinum resistance (Pt100) type3 Temperature Sensor Type and Temperature Range Register Value LED Display 15 Temperature Range o 0.0 to 100.0 C o Platinum resistance (Pt100) type2 14 -20.0 to 500.0 C Platinum resistance (Pt100) type1 13 -200 to 600 C Platinum resistance (JPt100) type2 12 0.0 to 100.0 C Platinum resistance (JPt100) type1 11 -20.0 to 400.
Heating/Cooling control cycle setting (Set in PID control mode) Alarm 1 mode setting Setting lock mode or Press Press Press Regulate temperature deviation value Press Display and adjust output value.
3. Initial Setting Mode: Initial settings of the controller and communication parameters LED Explanation INPUT: Select input temperature sensor type (Please refer to the contents of the “Temperature Sensor Type and Temperature Range” for detail) Engineering Unit(°F or °C): Select engineering unit F or C. Default PT2 o C T-High: Upper limit for temperature range. 500.0 T-Low: Lower limit for temperature range. CONTROL METHOD (ON/OFF, PID, or manual tuning [ point value. -20.
Absolute value upper- and lower-limit: This alarm output operates when PV value is higher than the setting value AL-H or lower than setting value AL-L. Absolute value upper-limit: This alarm output operates when PV value is higher than the setting value 6 AL-H. Absolute value lower-limit: This alarm output operates when PV value is lower than the setting value AL7 L.
Plan Cutout and External Dimensions Panel Cutout [dimensions are in mm (in.)] Terminals Identification 60.0 min. (2.36) NO - 45.0 +0.6 -0 (1.77) +0.02 -0 RTD +0.6 45.0 -0 (1.77) +0.02 -0 + + IN Tc 50/60 Hz NO 12 N 5VA 14V DC 3 8 COM 4 9 13 ALM 2 DATA- RS-485 14 ALM 1 3A 250Vac 3A 250Vac 5 10 DATA+ 15 COM - - mm (in) L 1 6 OUT2/ 11 AC 100~240V ALM3 2 7 COM + 16C OUT1 14VDC or 4~20mA or 0~10V + 65.0 min. (2.
9 16C External Dimensions Dimensions are in millimeter (inch) 4C 8C 10 Mounting Mounting Method Step 1: Insert the controller through the panel cutout. Step 2: Insert the mounting bracket into the mounting groove at the top and bottom of the controller Step 3: Push the mounting bracket forward until the bracket stops at panel wall. Step 4: Insert and tighten screws on bracket to secure the controller in place. (The screw torque should be 0.8kgf-cm to 1.
PRODUCT SPECIFICATION SHEET DESCRIPTION: MODEL: 120L-17JZ333 CUSTOMER PN: DIN Rail/Surface Mtg. Temp Limit Controller Input Voltage: Control Output: Control Mode: Control Action: REV: - DATE: Process Heating 10/17/06 Set Point Range: Setpoint Adj.: Sensor Type: Compensation: Control Stability: Set Point Accuracy: Sensor Failure Prot: Amb. Oper. Temp: 115VAC ±15%, 50/60Hz, 3VA Max. SPDT Relay, N.O. contacts rated 8 Amps Res. 240VAC, 100,000 cycles Relay de-energizes on temperature rise (N.O.
Instruction Bulletin Boletín de instrucciones 39000-285-01D 01/2005 Huntington, IN USA Directives d'utilisation Replaces / Reemplaza / Remplace 39000-285-01C 02/1997 Industrial Control Transformer Transformador de control industrial Transformateur de contrôle industriel Class Clase Classe Type Tipo Type 9070 T, TF Retain for future use. / Conservar para uso futuro. / À conserver pour usage ultérieur. RECEIVING RECIBO RÉCEPTION Inspect the transformer for damage.
Industrial Control Transformer Transformador de control industrial Transformateur de contrôle industriel 39000-285-01D 01/2005 2. Install the transformer only in a well-ventilated area that is free from explosive or corrosive gases, vapor, or excessive dust, dirt, and moisture. 2. Instale el transformador sólo en un área bien ventilada libre de gases explosivos y corrosivos, vapor o demasiado polvo, suciedad y humedad. 2.
Industrial Control Transformer Transformador de control industrial Transformateur de contrôle industriel 39000-285-01D 01/2005 1. If necessary, install jumpers to obtain input and/or output voltages. If windings are tapped, do not use jumpers. 1. Si es necesario, instale puentes de conexión para obtener tensiones de entrada y/o salida. Si los devanados tienen derivaciones, no utilice puentes de conexión. 1. Si nécessaire, installer des cavaliers pour obtenir les tensions d’entrée ou de sortie.
Industrial Control Transformer Transformador de control industrial Transformateur de contrôle industriel 39000-285-01D 01/2005 MAINTENANCE SERVICIO DE MANTENIMIENTO ENTRETIEN 1. De-energize the transformer. 1. Desenergice el transformador. 1. Mettre le transformateur hors tension. 2. Check for loose connections and wiring, or lead deterioration. Tighten, insulate, or replace where necessary. 2. Realice una inspección para ver si encuentra conexiones y cables sueltos, o conductores dañados.
ATEX ENGLISH E-22 1/10/07 9:30 AM Page 1 Bulletin E-22 Model V6 Flow Switch Specifications - Installation and Operating Instructions SPECIFICATIONS The Flowtect® Model V6 is an inexpensive, explosion-proof flow switch for use on air, water or other compatible gases and liquids. Three configurations are available - 1. Factory installed in a tee. 2. With a trimmable vane for field adjustment and installation in a suitable tee. 3. Low flow models with an integral tee and adjustable valve.
ATEX ENGLISH E-22 1/10/07 9:30 AM Page 2 EC-Type Certificate Installation Instructions: V6 With Tee Cable Connection The cable entry device shall be certified in type of explosion protection flameproof enclosure “d”, suitable for conditions of use and correctly installed. For ambient temperatures over 70°C, cable and cable glands suitable for at least 90°C shall be used.
ATEX ENGLISH E-22 1/10/07 9:30 AM Page 3 V6 With Field Trimmable Vane Cold Water - Brass or Cast Iron Reducing Tee Approximate actuation/deactuation flow rates GPM upper, M3/HR lower Vane Full Size /2˝ NPT 1 /4˝ NPT 3 1˝ NPT 11/4˝ NPT Air - Brass or Cast Iron Reducing Tee Approximate actuation/deactuation flow rates SCFM upper, NM3/M lower 11/2˝ NPT a b c d e f g h i j k 2.6 0.6 3.5 0.8 4.3 1.0 l 1.6 0.4 2.2 0.5 3.0 0.7 m n o 1.3 0.3 1.8 0.4 2.4 0.5 2.3 0.5 3.1 0.7 3.8 0.9 3.5 0.8 4.0 0.
ATEX ENGLISH E-22 1/10/07 9:30 AM Page 4 LOCKING COLLAR ASSEMBLY DIMENSIONS FLOTECT® Model V6 3-3/8 [85.72] DIA. 13/16 [20.63] EXTERNAL GROUND 3/4˝ FEMALE NPT 6-5/16 [160.34] 3/4 NPT UPPER HOUSING SWITCH SUPPORTS SPDT (OR DPDT) SNAP SWITCH MAGNET LEVER PIN MAGNET LEVER ASSEMBLY MAGNETS LOWER HOUSING – BRASS OR STAINLESS STEEL VANE SPRING 7.250 [184.2] 3/4˝ NPT 3-15/16 [100.0] VANE PIVOT PIN VANE PIVOT BRACKET 6-1/8 [155.5] 8-5/8 [219.1] 1-1/8 SQ. [28.
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