EMN-510 INSTRUCTION SET PRO-TOOLS 7616 INDUSTRIAL LANE TAMPA, FLORIDA 33637-6715 813-986-9000 PHONE 813-985-6588 FAX www.pro-tools.
CONGRATULATIONS ON YOUR PURCHASE OF A PROTOOLS GODZILLA NOTCHER. BEFORE YOU CAN BEGIN FEEDING THE BEAST, THERE ARE A FEW THINGS TO LOOK OVER. FIRST REVIEW THE CONTENTS OF THE PACKAGE. MAKE SURE YOU HAVE EVERYTHING THAT IS LISTED BELOW. NEXT YOU WANT TO REVIEW THE SAFETY INSTRUCTIONS AND THE OPERATING INSTRUCTIONS. IT WILL EAT MORE THAN METAL.
SAFETY INSTRUCTIONS This safety page is to inform the operators of the precautions to be taken while operating this machine. The following are a few basic guidelines to follow, but as with any machinery good judgment and attention to safety should be applied at all times. 1 Always disconnect power before attempting to service this machine.
“GODZILLA” END MILL NOTCHER SET UP SHIPPING BOLTS WHEN YOU RECEIVE YOUR GODZILLA IT WILL HAVE BEEN SHIPPED ON PALLET. REMOVE THE CARDBOARD BOX THAT IS COVERING THE UNIT. NEXT YOU WILL LOOSEN THE SHIPPING BOLTS. IT IS RECOMMENDED THAT YOU USE A FORKLIFT TO PICK UP UNIT AND MOUNT EITHER ON STAND OR TABLE. PICK UP UNIT AS INDICATED BY THE RED ARROWS. IT IS ALSO RECOMMENDED THAT YOU USE STRAPS TO SECURE UNIT TO FORKLIFT TO PREVENT TIPPING. WHEN UNIT IS IN PLACE SLIDE OFF FORKS AND ONTO MOUNTING SURFACE.
“GODZILLA” END MILL NOTCHER FEATURES HEAVY DUTY HELICAL GEAR DRIVEN SPEED REDUCER. LARGE ONE PIECE BEARING SUPPORT WITH DUAL SEALED BEARING FOR RIDGID SUPPORT. QUICK CHANGE CHUCK ¼” LEXAN SHIELD 110 VOLT, 1½ HP ACCEPTS STANDARD END MILL (NOT INCLUDED WITH NOTCHER) 1” BLANCHARD GROUND STEEL PLATE HEAVY DUTY SWIVEL VISE CALIBRATED 360 DEG. FOR ANY ANGLE OF NOTCH AT OVER 600lbs, THIS IS THE TOUGHEST, MOST ACCURATE TUBE NOTCHER AVAILABLE ON THE MARKET TODAY.
GODZILLA END MILL NOTCHER OPERATING INSTRUCTIONS ON CUTTERS WITH SMALLER THAN A 1 ¼” SHANK, A BUSHING IS REQUIRED. TIGHTEN SET-SCREW ON FLAT AREA ON THE CUTTER SHANK (IF NECESSARY, GRIND FLAT.) WHEN CUTTING TUBE, ALWAYS NOTCH OFF THE SIDE OF THE CUTTER. (NEVER USE THIS END) BOTH SLIDE TRACKS HAVE BRASS ADJUSTER BARS TO RESTRICT UNNECESSARY MOVEMENT. ADJUST THE ¼-20 SOCKET HEAD CAP SCREW TO ACHIEVE THE DESIRED TENSION.
GODZILLA END MILL NOTCHER COMPLETE ASSEMBLY PICTURED (LESS CUTTER) FEET ARE TAPPED WITH ½-13 SO YOU CAN ADD LEVELING BOLTS IF NECESSARY.
GODZILLA END MILL NOTCHER WARNING: DO NOT REMOVE LEXAN SAFETY SHIELD. IF BROKEN, DO NOT OPERATE MACHINE. MOTOR AND END MILL WHEEL (A) MATERIAL CLAMP (C) MATERIAL CLAMP WHEEL (D) BOLTS SECURING SWIVEL BASE (B) INSTRUCTIONS: • WEAR SAFETY GLASSES OR SAFETY SHIELD. •TURN MOTOR AND END MILL WHEEL (A) UNTIL THE END MILL IS FARTHEST FROM THE VISE. •LOOSEN BOLTS (B) SECURING THE SWIVEL BASE TO OBTAIN THE DESIRED ANGLE FOR YOUR PARTICULAR JOB.
GODZILLA END MILL NOTCHER ALLEN WRENCH V-BLOCK ADJUSTMENT BOLT CENTER PUNCH SPACER SHIM INSTRUCTIONS: 1) IT WILL BE NECESSARY TO CUT SEVERAL SMALL LENGTHS OF TUBE FOR TESTING PURPOSES. 2) TO ADJUST V-BLOCK (LOOSEN BOLTS IN REAR, INSERT SPACER SHIM UNDER V-BLOCK HEIGHT YOU NEED. TIGHTEN BOLTS ON REAR OF V-BLOCK. (TAKE THE SPACER SHIM OUT & KEEP IN TOOLBOX) 3) INSTALL TUBES ONE AT A TIME MAKING 90 DEGREE CUT AND ADJUSTING THE V-BLOCK AS NECESSARY TILL TUBE NOTCHES ON CENTER.
“GODZILLA” END MILL NOTCHER CHANGING CUTTERS SET SCREWS TO CHANGE CUTTERS, YOU WILL NEED TO USE AN ALLEN WRENCH TO LOOSEN SET SCREWS INDICATED ABOVE. SLIDE CUTTER OUT AND REPLACE. IMPORTANT!!!! SMALLER CUTTERS WILL REQUIRE AN INSERT THAT YOU CAN ORDER FROM OUR SALES STAFF. THE INSERT SLIP OVER THE CORRESPONDING CUTTER AND THEN SLIDE INTO SHAFT ADAPTER. USE THE SAME SET SCREWS TO TIGHTEN.
END MILL NOTCHER FAQ’s Q: WHAT TYPE OF MATERIAL CAN I NOTCH? A: YOU CAN NOTCH UP TO 2” SCHEDULE 40 OR 2 3/8” O.D. Q: HOW MUCH OF AN ANGLE CAN I NOTCH? A: YOU CAN NOTCH ANYWHERE FROM 0-90 DEGREES. Q: ARE ALL PARTS MADE IN THE USA? A: YES, ALL MACHINED PARTS ARE CNC MACHINED AT OUR FACILITY AND ALL OTHER PARTS ARE ALSO USA MADE.
