Preface Thank you for purchasing Digital’s Pro-face GP-477R/577R Series of Graphic Control Panels (hereafter referred to as the "GP unit"). These GP units, with their expanded user functionality and improved overall performance, are an upgrade of Digital's GP70 series panels. Please read this manual carefully as it explains, step by step, how to use the GP correctly and safely.
Preface Table of Contents Preface ..................................................................................................... i Table of Contents ................................................................................................... ii - iv Safety Precautions .................................................................................................. v - vi UL/c-UL (CSA) Application Notes .........................................................................
Preface Chapter 3 - Installation and Wiring 3.1 1. 2. 3. 4. 3.2 1. 2. 3. 4. 5. Installation ..........................................................................................................3-1 Creating an Installation Opening ............................................................................... 3-1 Installation Direction ................................................................................................. 3-3 Securing the Installation Fasteners .............................
Preface 5.5 1. 2. 3. 4. PLC SETUP ..................................................................................................... 5-15 SET UP OPERATION SURROUNDINGS (1:1) .................................................... 5-15 SET UP OPERATION SURROUNDINGS (n:1) ................................................... 5-16 STATION SETUP (n:1) ........................................................................................... 5-17 CUSTOMIZE SETUP(n:1) ............................................
Preface Safety Precautions This manual includes the information that must be followed to operate the GP correctly and safely. Read this manual and attached manuals to thoroughly understand the correct operation and functions of your GP. Usage of Icons Throughout this manual, to allow you to use the GP correctly, the following icons are provided next to the operations that require special attention. The operations described with these icons contain essential safety information.
Preface To Prevent Damage to the GP: • Never strike the touch panel with a hard or heavy object, or push on the touch panel with too much force, since it may damage the unit. • If the GP is used in an environment that has temperatures in excess of the allowed range, the GP may malfunction. • Do not allow water, liquids, or metal particles to enter inside the GP's chassis, since they can cause either a GP malfunction or an electrical shock.
Preface UL/c-UL (CSA) Application Notes The GP477R-EG41-24VP and the GP577R-TC41-24VP graphic panels are both cUL compliant (UL file No.E182139). The GP complies with the following standard: • UL508 Industrial Control Equipment • UL1604 Electrical Equipment for Use in Class I and II, Division 2, and Class III Hazardous (Classified) Locations • CAN/CSA-C22.2, Nos.
Preface What is IP65f? This unit's protection rating of IP65f is actually a composite code, consisting of the internationally recognized British "Ingress Protection" standard (BS EN 60529:1992) - "IP65", and the standard developed by the Japanese Electronics Manufacturer's Association (JEM) - "f".
Preface Package Contents The GP's packing box contains the items listed below. Please check to confirm that all items shown below have been included.*1 GP Unit GP477R-EG11, GP477R-EG41-24VP GP577R-TC11, GP577R-TC41-24VP GP577R-SC11 Operation Instructions (1) Operation Instructions GP-477R/ 577R Series Unit Installation fasteners (4/set) This unit has been carefully packed, with special attention to quality.
Preface Symbol Information The list below describes the symbols used in this manual. Symbol Meaning Used to indicate situations where severe bodily injury, death or major machine damage can occur. Indicates situations where slight bodily injury or machine damage can occur. Indicates important information or procedures that must be followed for correct and risk-free software/device operation.
Chapter 1 Introduction 1. Operating the GP 2. System Design 3. Optional Equipment 1.1 Operating the GP Be sure to follow these steps when operating the GP unit. 1 Preparation Before using the GP, check that all required hardware is present and read all specification, wiring, and installation information.
Chapter 1 - Introduction 1.2 System Design The diagrams on the following pages illustrate the peripheral equipment available for the GP unit.
Chapter 1 - Introduction (From previous page) „ Printer Cable (Commercially available) Printer (Commerciall available)*6 NEC PR Series EPSON ESC/P24-84 or equivalent HP LaserJet PCL4 or compatible Optional Parts (Sold separately) Cover (Protection) Sheet Soft type Hard type GP470/477-COVER-10P GP470/477-DF10 GP-477R Series GP-577R Series GP570/577-COVER-10P GP570/577-DF10 GP Model Maintenance Parts: The following parts are included with your GP. They are also sold separately as maintenance parts.
Chapter 1 - Introduction 1.3 Optional Equipment All optional equipment listed below is produced by the Digital Electronics Co. Software Tool Connector ITEM DESCRIPTION GP-PRO/PBIII for Windows *1 (GPW-PB01J-V* Data Transfer Cable Set *2 (GPW-CB02) Screen creation software for GP units Memory Loader II (GP070-LD01-O) Copies data at high speed from one GP to another. Data Transfer Cable Connects your PC to the GP, allowing screen data to be transferred between the two.
Chapter 1 - Introduction ITEM GP Expansion Interface Units Optional Items Maintenance Items DESCRIPTION T -Link Unit (GP450-ZB21) Interface (I/F) Unit to connect the GP to a Fuji Electric Co.’s T-Link Unit. JPCN/1 Unit *1 (GP070-JC11) Interface (I/F) Unit to connect the GP to an JPCN/1 Network. GP Ethernet Units (GP070-ET11 & 41) Interface (I/F) Unit to connect the GP to an Ethernet Network. Profibus Unit (GP070-PF11) Interface (I/F) Unit to connect the GP to a Profibus-type Network.
Chapter 1 - Introduction MEMO 1-6 GP-477R/577R Series User's Manual
Chapter 2 Specifications 1. General Specifications 2. Features and Performance 3. Interface Specifications 2.1 1. Note: 4. Names and Functions of GP Parts 5. Graphic Panel Dimensions General Specifications Electrical Specifications Depending on the type of GP used, the electrical specifications can vary. Therefore, always confirm that the electrical specifications used are correct.
Chapter 2 - Specifications 2. Environmental Specifications GP477R-EG11 GP577R-TC11 GP477R-EG41-24VP GP577R-TC41-24VP Ambient Operating Temperature 0 to 50 degrees Celsius Ambient Storage Temperature Operating Humidity Vibration Resistancee Noise Immunity (via noise simulator) Operating Atmosphere Grounding Rating *1 3.
Chapter 2 - Specifications 2.2 Features and Performance 1. Display Features Display Medium Display Color GP477R-EG11 GP477R-EG41-24VP High Intensity EL Display Amber (monochrome) Backlight GP577R-TC11 GP577R-TC41-24VP GP577R-SC11 TFT type color LCD STN type color LCD 64 colors (RGB-4 levels) CCFL (lifespan = 40,000 hours) 64 colors *1 CCFL (lifespan = 25,000 hours) Resolution 640 x 400 pixels 640 x 480 pixels Display Area 192W x 120H 211.2W x 158.
Chapter 2 - Specifications 2. Screen Memory GP477R-EG11 GP577R-TC11 GP477R-EG41-24VP GP577R-TC41-24VP GP577R-SC11 Internal Memory FLASH EPROM 2M bytes (approx. 640 screens assuming 3.2K bytes/screen) Back up Memory SRAM 96K bytes Back up Memory uses lithium batteries. *1 3.
Chapter 2 - Specifications 4. External Interfaces Serial Interface Auxiliary Printer Output Tool Connector GP477R-EG11 GP577R-TC11 GP477R-EG41-24VP GP577R-TC41-24VP Asynchronous RS232C/RS422 (Supports various Data Length: 7 or 8 Stop Bit: 1 or 2 bits Parity: None, Odd or Data Transmission Touch Switch Output System Alarm Buzzer Output: RUN Output: DC24V Remote Reset Input: GP577R-SC11 Conforms to Centronix standards.
Chapter 2 - Specifications 2.3 1. Interface Specifications Printer Interface Pin Connection 7 14 1 8 Pin # Signal Name 1 PSTB 2 PDB0 3 PDB1 4 PDB2 5 PDB3 6 PDB4 7 PDB5 8 PDB6 9 PDB7 *1 10 INIT 11 BUSY 12 Reserved 13 Reserved 14 GND *1 When the INIT signal is not used, no.10 pin does not need to be connected. When a cable other than Digital's recommended cable is used, pin no. 10 may or may not be connected. Recommended Connector : FCN-787P014-G/R (made by Fujitsu, Inc.
Chapter 2 - Specifications 2. AUX I/F (Input/ Output) Pin Connection Pin # Signal Name 1 TSW0 2 TSW1 3 TSW2 4 TSW3 5 TSW4 6 TSW5 7 TSW6 8 TSW7 9 RUN Output On in the middle of operations, Off during Power interuption or in standby mode *1 10 ALARM Alarm Output: when On, enables GP unit alarm.
Chapter 2 - Specifications n Input Circuit Input Section Internal Circuit 560 Input Voltage Input Current Min. Input Pulse Width AIN-C DC24V 5.6k RESET DC 24V +/- 10% Operating Voltage 4mA/DC 24V (TYP) 2ms Termination Type ON Voltage min. DC 21.1V OFF Voltage max. DC 3V Photo-Coupler Terminator n Output Circuit Output Section Internal Circuit DC24V DOUT 470P F Load AOUT-C DC24V 22 * DOUT = TSW0 to TSW7, RUN, ALARM, BUZZ.
Chapter 2 - Specifications 3.
Chapter 2 - Specifications 2.4 Names and Functions of GP Parts A: Display Panel The GP monitor screen displays the screen setup and corresponding PLC host data. GP-477RE GP-577RT GP-577RS High Intensity EL Display TFT type Color LCD STN type Color LCD B: Touch Panel (overlaid on top) C Runs any screen change operations and sends data to the PLC. A,B C: Power Lamp GP-477R Series Unit Lights when the power cord is connected.
Chapter 2 - Specifications 2.5 1. Graphic Panel Dimensions GP-477R Series - External Dimensions Note: For detailed dimension information, please contact your local PL distributor. Unit: mm Top View 258 220 10 Front View 10 Side View 274 56.5 49 200 48 120 216 (48) 7.
Chapter 2 - Specifications 2. GP-577R Series - External Dimensions Note: For detailed dimension information, please contact your local PL distributor. Unit: mm Top View 301 263 10 10 Front View Side View 85 317 77.5 227 42.3 243 158.4 (42.3) 7.5 (52.9) 211.2 52.
Chapter 2 - Specifications 3. Installation Fasteners Unit: mm (in.
Chapter 2 - Specifications 4. GP Installation Mounting Hole Dimensions Unit: mm n Installation Mounting Hole GP-577R Series 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 12345678901234567890 201 + 10 259 + 10 12345678901234567890 302 + 0.
Chapter 3 Installation and Wiring 1. Installation 2. Wiring Cautions 3.1 3. Connecting the Printer Cable 4. GP Tool Connector Installation Follow the steps given below when installing the GP unit. n Confirm the Installation Gasket’s Seating Installation gasket Rear face It is strongly recommended that you use the gasket. Place the GP on a level surface with the display panel facing downward.
Chapter 3 - Installation and Wiring Note: For easier maintenance and operation, plus better ventilation, ensure the GP unit is mounted at least 100 mm away from adjacent structures and other parts. Note: The GP uses ventilation in its outer shell to naturally cool itself. When installing the unit horizontally or sideways, use a forced air cooling system (i.e. a fan) or lower the surrounding temperature to avoid overheating.
Chapter 3 - Installation and Wiring • When installing the GP vertically, orient the unit so that the Power Terminal Block Note: points upwards. • Be sure that heat from surrounding equipment does not cause the GP to exceed its standard operating temperature. • Do not use GP-477R Series units in an environment that exceeds 50o C; do not use GP-577R Series in an environment that exceeds 40o C.
Chapter 3 - Installation and Wiring 4. Inserting and Tightening the Fasteners Insert each of the fasteners into its slot as shown below. Be sure to pull the fastener back until it is flush with the rear of the attachment hole. Panel Front Side Rear Side Insertion Slot Use a screw driver to tighten the attachment screws and secure the GP unit in place. A torque of only 0.5~0.6 N•m is required to tighten an attachment screw.
Chapter 3 - Installation and Wiring 3.2 1. Wiring Cautions Connecting the GP's Power Cable WARNING WARNING • To avoid an electric shock, be sure the GP’s power cord is unplugged from the main power outlet when connecting the power cord terminals to the GP unit. • The GP477R-EG41-24VP and GP577R-TC41-24VP panels accept DC 24V power only. Using an incorrect power supply can damage both the power supply and the GP. • Be sure to connect a breaker type power switch to the GP’s power cord.
Chapter 3 - Installation and Wiring For GP477R-EG11, GP577R-TC11, GP577R-SC11 models Rear of GP-477R Crimp-on Ring Terminals *1 L N FG L Rear of GP-577R N FG Power Terminal Block For GP477R-EG41-24VP and GP577R-TC41-24VP models Rear of GP-477R Crimp-on Ring Terminals + - FG + Rear of GP-577R - FG or Power Terminal Block 2. Connecting the GP Power Supply Terminals 1) Be sure that the GP's Power Cord is not plugged in to the power supply.
Chapter 3 - Installation and Wiring 3. Connecting the GP's Power Supply When using the GP477R-EG11, GP577R-TC11, 577R-SC11 models, please pay special attention to the following items. Twisted Lines voltage transformer • If the supplied voltage exceeds the GP unit's range, connect a voltage GP unit transformer. Reference Chapter 2, "Specifications", for the allowable voltage range.
Chapter 3 - Installation and Wiring • Connect a surge absorber, as shown in the diagram, to deal with power surges. GP unit surge absorber • To avoid excess noise, make the power cable as short as possible. ! • Make sure the surge absorber (E1) is grounded separately from the GP unit (E2). Important • Select a surge absorber that has a maximum circuit voltage greater than that of the peak voltage of the power supply. 4.
Chapter 3 - Installation and Wiring 5. Placement of I/O Signal Lines Input and output signal lines must be separated from the power control cables for operating circuits. If this is not possible, use a shielded cable and connect the shield to the GP's frame. 3.3 Connecting the Printer Cable The steps to connect a printer to the GP are outlined below.
Chapter 3 - Installation and Wiring 3) Connect the cable to your printer, using the same procedures outlined in steps 1 and 2. (For the correct printer cable to use with this unit, please contact your nearest Digital representative) 3.4 GP Tool Connector The GP's Data Transfer Cable, Memory Loader II, or the Bar Code Reader can be attached to the GP's Tool Connector socket.
Chapter 4 OFFLINE Mode 1. Entering OFFLINE Mode 2. OFFLINE Mode’s Main Menu 3. INITIALIZE—Standard Operation 4.1 4. SELF-DIAGNOSIS—Standard Operation 5. Transfer Screen Data Entering OFFLINE Mode OFFLINE Mode provides access to the Initialize, Self-Diagnosis, and other features built into the GP. You will need to change the GP to OFFLINE mode before you can use any of these features.
Chapter 4 - OFFLINE Mode 2. From Forced Reset From the Forced Reset screen, touch the OFFLINE button and the Main Menu will appear.*1 Note: • When the GP unit has the Device Monitor function, the following display Reference will appear.*2 PLC Connection Manual, Appendix 3 Device Monitor SWITCH MON. OFFLINE RESET CANCEL MODE If a Password has been set in INITIALIZE/ SET UP SYSTEM, before entering the OFFLINE mode, the following screen appears. Enter the password, then touch Set to enter OFFLINE mode.
Chapter 4 - OFFLINE Mode 4.2 OFFLINE Mode's Main Menu Each menu item shown below has different settings that must be set to match the corresponding PLC in order for the GP to communicate properly. Entering OFFLINE mode calls up the following screen. Select the desired menu item by pressing the corresponding number on the screen. Each Main Menu item is used as follows. INITIALIZE The setup items listed in this menu are necessary to run the GP unit.
Chapter 4 - OFFLINE Mode 4.3 INITIALIZE—Standard Operation ■ Selecting A Menu • Touch the menu number to select it. • Touch the menu item directly to select it. ■ Entering Numbers • After selecting an input field by touching it, use the numeric touch keys located at the bottom of the screen to enter numeric values. ■ Selecting Setup Conditions • After selecting a menu item and entering that area, touch the option you would like to setup. The selected item becomes highlighted.
Chapter 4 - OFFLINE Mode ■ After All Setting Data is Entered Touch the top-left button, titled "SET". If you wish to exit the screen without saving the changes, touch the CANCEL button. • Press the SET key to write the Setup conditions onto the Internal FEPROM, which may take some time, causing a delay in returning to the previous screen. Therefore, do not touch the screen until the previous menu display returns.
Chapter 4 - OFFLINE Mode 4.4 SELF-DIAGNOSIS—Standard Operation ■ Selecting A Menu Touch the desired the menu item and that sub-display will appear. ■ CONFIRM, START, CANCEL Keys After selecting the Self Diagnosis item, the CONFIRM, START, and CANCEL keys will appear at different times at the top of the screen. E.g. ■ CONFIRM Key When you see this key, certain preparations—displayed in a message box in the center of the screen—must be made before the Self-Diagnosis can begin.
Chapter 4 - OFFLINE Mode ■ After Check—To Return To SELF-DIAGNOSIS MENU When OK displays, Pressing once anywhere on the display screen returns you to the SELF-DIAGNOSIS MENU. When an Error Message displays When an error message appears on the display screen, touch the bottom two corners of the panel (1, 2) to return to the SELF-DIAGNOSIS MENU. ■ Return To Main Menu Touch the RETURN Key in the top right corner of the SELF-DIAGNOSIS menu to return to the MAIN MENU.
Chapter 4 - OFFLINE Mode 4.5 Transferring Screen Data This section describes the process required to transfer screen data to the GP, and to receive data from the GP. Connect the Data Transfer cable to the GP's tool connector, located at the back of the GP, and to the PC's serial port.
Chapter 4 - OFFLINE Mode 2) If desired, touch the END key or use the GP’s Editor Software to stop the transfer. If the Setup*1 is performed during a transfer, the screen designated in the “INITIALIZE / INITIALIZE SCREEN“ setting will display. If no setup information was sent, the GP will then return to the OFFLINE mode's MAIN MENU.
Chapter 4 - OFFLINE Mode MEMO 4-10 GP-477R/577R Series User's Manual
Chapter 5 Initializing the GP 1. 2. 3. 4. Initialization Screen Initialization Item SYSTEM ENVIRONMENT SETUP SET UP I/O 5.1 5. 6. 7. 8. PLC SETUP INITIALIZE MEMORY SET UP TIME SET UP SCREEN Initialization Screen Occasionally, you may want to change one or more of the GP unit's general operation settings. These settings are listed under the INITIALIZE option in the GP's MAIN MENU.*1 This chapter explains each of the OFFLINE mode's INITIALIZE items.
Chapter 5 - Initializing the GP 5.2 Initialization Items The contents of the Initialize setup items listed below are explained in this chapter.
Chapter 5 - Initializing the GP 5.3 SYSTEM ENVIRONMENT SETUP GP environment adjustments are made here. The SYSTEM ENVIRONMENT SETUP includes the SYSTEM SETUP, SYSTEM DATA AREA, GLOBAL WINDOW SETUP, and CHARACTER STRING DATA SETUP. 1. SYSTEM SETUP STAND-BY MODE TIME (0-255) To protect the GP display screen, the GP is equipped with a screen saver function that automatically erases the screen when no GP operations have occurred for a period of time. A "0" entered in this field causes a normal display, i.
Chapter 5 - Initializing the GP DATA TYPE OF SCREEN NO. This setup controls whether BIN or BCD format numbers are used when making screen changes. Screen numbers 1~8999 are available when set up in binary format; screen numbers 1~1999 are available when set up in BCD format. 2. SYSTEM AREA SETUP SYSTEM AREA SETUP is necessary for the PLC to administer the GP, and prepare the PLC internal Data Memory (DM) and Data Register (D)*1. Use this setup to prepare the desired SYSTEM DATA AREA items.
Chapter 5 - Initializing the GP ! Important Addresses LS16 to LS19 are fixed since they control the Global Window. These addresses cannot be used for any other purpose. The System DataArea selection process follows this formula [System Data Start Address + n].
Chapter 5 - Initializing the GP windows. Using this same method, adjust the Global window position, by writing the X,Y coordinates to the SYSTEM AREA's WINDOW LOCATION word addresses. DATA FORMAT Setup whether the REGISTRATION NO. and the WINDOW LOCATION values are inputted as BIN or BCD numbers. This field affects only direct values. REGISTRATION NO. (1-256) Setup the Window Screen Number used by the Global Window. This field is applicable only when the GLOBAL WINDOW ACCESS is set to Indirect.
Chapter 5 - Initializing the GP CHARACTER STRING DATA MODE List I) Data Device Storage Order II) Internal Word, Byte LH/HL Storage Order Storage from Start data LH order III) Double-word Character Internal Word String LH/HL Storage Data Mode Order HL order Storage from End Data LH order HL order LH order 4 HL order 2 LH order 5 HL order 1 LH order 6 HL order 7 LH order 8 HL order 3 I) Data Device Storage Order E.g.
Chapter 5 - Initializing the GP III) Double-word Word LH/HL Order E.g. Characters "A B C D E F G H I J" ! " ( ) # • 16 bit Device HL Order • 16 bit Device LH Order E.g.
Chapter 5 - Initializing the GP 5.4 SET UP I/O This section describes the communication setup with the host PLC and the setup for any peripheral equipment. The SET UP I/O menu includes the SET UP SIO, SET UP PRINTER, SET UP TOUCH PANEL, and COMMUNICATION SETUP menus. 1. SET UP SIO This menu runs the settings related to PLC communication. Be sure to match the settings listed below with the SIO setup on the PLC host.
Chapter 5 - Initializing the GP 2. SET UP PRINTER GP577R GP477R PRINTER TYPE Setup up the type of printer used with the GP unit. Use either EPSON option for 24 dot printers, and the HP-LaserJet Series option for PCL4 compatible printers. PRINT (only GP-577R) Designates whether the printer prints in Gray scale or Color. With Gray-scale selected, the printout of Blue and Green, Cyan and Red, and Purple and Yellow will appear with the same pattern.
Chapter 5 - Initializing the GP 3. SET UP TOUCH PANEL Touch operation and Force Reset setup, and Display Device adjustments are made here. TOUCH OPERATION MODE Designates either One Point, Two Point or No Slide. When No Slide is selected, dragging one's finger across the touch screen will elicit no screen response, and only individually selected points will register. FORCE RESET Set up whether or not a FORCE RESET operation is in effect.
Chapter 5 - Initializing the GP CONTRAST ADJUSTMENT (Only for GP-577RS) When this option is set ON, CONTRAST ADJUSTMENTs can be made through touch input. ! Important Be sure to press the GP corners in the order shown. If only corner (2) is pressed OFFLINE mode will start. While pressing the upper right hand corner (1) of the screen, press the upper left corner (2) to enter CONTRAST ADJUSTMENT mode. Press the desired setting and the screen's contrast will change accordingly.
Chapter 5 - Initializing the GP Note: • With the GP-577RS series unit, reducing the display brightness may cause flicker. Adjust it by changing the display device settings. Reference 5. "DISPLAY DEVICE SETTINGS" • To end BRIGHTNESS ADJUSTMENT mode, press anywhere outside the bottom of the screen. • BRIGHTNESS ADJUSTMENT mode cannot be entered while waiting for GP to start up. • BRIGHTNESS ADJUSTMENTs can be made even during RUN mode (PLC<—>GP communication). 4.
Chapter 5 - Initializing the GP 5. DISPLAY DEVICE SETTINGS (only for GP577RS) Depending on the GP's Environment and Brightness settings, sometimes the screen's display will seem to flicker. This may be because the brightness has been set to low, or that the GP's surrounding environment has become either too hot or too cold, however, this problem does not usually occur. In order to correct this problem, please use the following setting. Note: • This setting is only available on the GP577RS unit.
Chapter 5 - Initializing the GP 5.5 PLC SETUP Setup the System Area and the Unit number in this screen. Because 1:1 and n:1 GP connections utilize different settings, confirm your connection's needs before using any settings. Note: 1. With the GP-PRO/PB III for Windows95 “Simulation” feature, the GP’s “Setup Operation Surroundings” area cannot be used. SET UP OPERATION SURROUNDINGS (1:1) Enter the PLC System Data Area and the Unit Number settings here.
Chapter 5 - Initializing the GP Matsushita Newnet FP Note: 2. • When connecting only one GP (to a PLC), be sure to set the Monitor Register to ON. SET UP OPERATION SURROUNDINGS (n:1) This is the setup for the PLC System Data Area and the Unit Number for an n:1 (multi-link) PLC connection. For more about the SYSTEM DATA AREA with the n:1 (multi-link) connection, Reference PLC Connection Manual Note: • This setup is only necessary when using the Direct Access format.
Chapter 5 - Initializing the GP 3. STATION SETUP (n:1) The STATION SETUP, necessary for the n:1 (multi-link) setup, checks whether correct communications run with the connected GP System configuration. NETWORK INFORMATION ADDRESS In the n:1 (multi-link) connection, the Network Information uses 2 words in its correspondences. These two (2) words consist of a Connection List and a Validation List (described later in this section).
Chapter 5 - Initializing the GP For example, when these 4 GP units—bit 0, bit 2, bit 3, bit 5—are connected, 002D (h) is written here. Connection List 0 0 0 0 0 0 0 0 0 0 1 0 1 1 0 1 002D (h) • Be certain to setup this data before running. ! Important • Turn all bits not related to the GP OFF. • Verification List This area responds to the correspondence from each connected GP. In the Verification List, when the same bit numbers as the Connection List turn ON, the corre spondence is accepted.
Chapter 5 - Initializing the GP 4. CUSTOMIZE SETUP (n:1) The Customize function modifies the n:1 (multi-link) connection's communication method to make it more effective. To run communication efficiently, the user should first determine whether they wish to have Operation or Display priority set for the GP. Based on this, the communication response speed can be upgraded.
Chapter 5 - Initializing the GP • Speed Difference between Display Priority and Operation Priority When using the Mitsubishi Electric Corp. A3A PLC, with a scan time of 20ms with consecutive addresses (80 words not included in the System Area), the difference in reading speed is as shown in the following graphs. GP TOUCH MONOPOLIZE The monopolizing of touch panel use can be set ON or OFF.
Chapter 5 - Initializing the GP 5.6 INITIALIZE INTERNAL MEMORY This command erases all the GP screen data and initializes the GP's SRAM. • You cannot cancel the Initialization procedure after pressing the Start key. ! Important • AIl backed up data in SRAM is lost. • Initialization does not erase the SYSTEM SET UP, the SIO protocol, or the internal clock settings. ****KB + SRAM To initialize the GP internal memory, enter the common password 1101, or the password entered in the SYSTEM SET UP screen.
Chapter 5 - Initializing the GP 5.8 SET UP SCREEN The initial screen display upon powering up, the character size when in RUN mode, and other related general screen items are setup here. INITIAL SCREEN NO. Set up the screen file number that will display first upon powering up. If the BIN option for DATA TYPE OF SCREEN NO in SYSTEM SET UP had been selected, enter a number from 1 to 8999. Or, if BCD was the option set up, then input a number from 1 to 1999.
Chapter 6 GP RUN Mode and Errors 1. 2. 3. 4. GP RUN Mode Troubleshooting SELF-DIAGNOSIS Error Messages This chapter describes both the GP RUN mode and GP problem solving processes. 6.1 GP RUN Mode There are two ways of entering the GP's RUN mode; first, immediately after plugging in the unit's power cord, and the other, from the GP's OFFLINE mode. 1. After Powering Up the GP First, connect the GP's power cable.
Chapter 6 - GP RUN and Errors Note: • To enter OFFLINE Mode, simply touch the top left corner of the GP's screen within 10 seconds after connecting the GP's power cord. E.g. After powering up the GP, the initial screen that appears is equipped with a built-in (invisible) switch in the top left corner. Touch this switch within 10 seconds to change the GP from RUN to OFFLINE mode. 6.2 Troubleshooting This section describes how to find and resolve problems that may occur on the GP.
Chapter 6 - GP RUN and Errors 2. Troubleshooting Checklists Refer to the following checklists when trouble with the GP occurs. Follow the steps given in order to locate the cause of the problem. If you still cannot fix the problem, or the characters ((H)) (hardware problem), or ((S)) (software problem) are used, please contact your local authorized Proface dealer for service and advice. (A) "No Display" Checklist No. 1 2 3 4 5 6 Check Item Unplug the GP’s Power Cord.
Chapter 6 - GP RUN and Errors No. 14 15 16 17 18 19 Check Item OK Corrective Measure(s) Reference Operation Manual Unplug the GP’s Power Cord and connect the GP’s Data Transfer cable. Reconnect the GP’s Power Cord and retransfer the screen data from your PC. Unplug the GP’s Power Cord and Be sure only the GP’s Power Cord disconnect the Data Transfer cable. and the PLC data transfer cable are Then, attach the PLC data transfer cable connected. 3.2 Wiring to the GP.
Chapter 6 - GP RUN and Errors (B) "No GP/Host(PLC) Communication" Checklist When the GP will not communicate with the host PLC, follow the checklist below to discover the origin of the problem and find a suitable solution. Or, if an error message appears on the screen, check the error code (refer to the Error Message section in this chapter) to find the appropriate solution. No. 1 2 3 4 5 6 7 8 9 10 From 11 12 13 14 15 Check Item OK Corrective Measure(s) Unplug the GP’s Power Cord.
Chapter 6 - GP RUN and Errors (C) "Touch Panel Does Not Respond" Checklist When the touch panel does not respond, or its reaction time is very slow after it is pressed, please follow the flowchart below to find the origin of the problem, and the appropriate solution. No. 1 2 3 4 5 6 7 8 9 10 11 Check Item OK Corrective Measure(s) Unplug the GP’s Power Cord. Disconnect all other cables from the GP. Reference Re-connect the GP’s Power Cord and Ch.
Chapter 6 - GP RUN and Errors 6.3 SELF-DIAGNOSIS The GP unit is equipped to check its own System and Interface for any problems. Use it to help diagnose any problems. 1. GP SELF-DIAGNOSIS Item List 1 Checks the characters inside the internal Character ROM. 2 Checks all the figures and tiling patterns. 3 Checks each GP touch panel square. 4 Checks the internal hard disk contents (FEPROM). 5 Checks the System and Protocol of the GP Internal Memory (FEPROM).
Chapter 6 - GP RUN and Errors 2. SELF-DIAGNOSIS - Details This section explains the contents of SELF-DIAGNOSIS. For information on how to operate the Screen, Reference Chapter 4, "OFFLINE Mode"; for information about how to set up the Special Tools, Reference Chapter 3, "Installation and Wiring". CHARACTER PATTERN Use this check, which runs the character ROM CHECK-SUM CHECK, when characters do not display on the screen. Check each font pattern or the Kanji ROM using the sub-menu displayed above.
Chapter 6 - GP RUN and Errors When the FEPROM is normal, OK displays; if there is a problem, an error message appears. The marks that appear on the GP screen indicate which action is being performed. The "O" mark indicates an erase check, and the "*" mark indicates a R/W check. INTERNAL FEPROM CHECKSUM (System & Protocol) The Internal FEPROM System and Protocol check searches for any problems that may arise during operations. When running the check, the screen will change as follows.
Chapter 6 - GP RUN and Errors AUX This check uses the Input unit's LED lights, in the following order. ! Set AUX lines from TSW0 to BUZZ, ON. " Once all of them turn ON, they will turn OFF in the same order. ( Once all of them have turned OFF, the check is finished. PRINTER I/F PRINTER I/F checks to see if the printer operates normally. To perform this check, the printer must be connected. When a Print Buffer is used, sometimes an error occurs, so be sure to connect the printer directly to the GP.
Chapter 6 - GP RUN and Errors 6.4 Error Messages This section explains the messages that appear when an error has occurred in the GP unit during RUN mode. The origin of the problem behind each error message is explained with appropriate ways of disposing of the error. After a problem has been solved, unplug the GP's power cord and then reattach it. (Only the latest error message will appear on the GP screen) 1. Error Message List The error messages listed below appear on the GP unit.
Chapter 6 - GP RUN and Errors 2. Error Message Details SYSTEM ERROR Indicates a fault in the basic operations of the GP. Following the error message, an error code, as shown, will appear. Report the error number, and details on how the error developed, to your local GP distributor. . (Ex. 1) • SYSTEM ERROR ( 03 : x x ) Displays when a PC transferred file cannot be rebuilt. 03 : x x Error No. Constant Value (Ex.
Chapter 6 - GP RUN and Errors Overlapping Addresses Table Error 1 Error 2 Meaning 191 All or part of the T-File*1or S-tag address range overlap the addresses of System Data Area. 0C1 192 193 194 0C2 195 All or part of the System Data Area address, A-File, or S-tag address range overlap the addresses setup in *1 a T-File. 196 197 0C3 198 *1 All or part of the T-File, or the S-tag or K-tag address range overlap the address range set in an A-file.
Chapter 6 - GP RUN and Errors PLC NOT CONNECTED (02:FF) (02:F7) Displays when communication with the PLC has stopped for over 60 seconds, when there is a transmission timeout error, or when there is excess noise. Check the correspondence cable wiring and connect correctly. PLC NOT RESPONDING (02:FE) Displays when there is a Reply Timeout Error, or when there is excess noise. The origin of the problem and the matching solutions are listed in the table below. PROBLEM SO LUTIO N 1. The PLC is not turned ON.
Chapter 6 - GP RUN and Errors PLC COM. ERROR Appears when the address setup for tags exceeds the address range on the host side. Check the Error Number that appears and use the following table to solve the problem. PLC COM. ERROR ( 02 : x x ) Error code (see the table below) Constant Value Error # Origin FC The communication settings for this unit and the host do not match. Fix the SIO communication settings to match the host.
Chapter 6 - GP RUN and Errors • When the displayed error number is 8*, or 5*, use only the left column as the error number. • In Toshiba's PROSEC T Series, the Error Code is 4 places long; on the GP, Error Numbers are displayed and changed into Hexadecimal. E.g. • With the Allen-Bradley PLC-5 and SLC-500 Series, the EXT/STS error codes have been re-mapped to start at D0 HEX, so they will not conflict with other error codes.
Chapter 6 - GP RUN and Errors The life span of the backup battery depends on the battery's ambient temperature and the amount of current being charged and used. The table below gives a general indication of how long the battery will last. Battery ‘s Ambient Temperature Expected Life Span 40°C or less 50°C or less 60°C or less more than 10 yrs. more than 4.1 yrs. more than 1.5 yrs. SCREEN TRANSFER ERROR Displays when an error occurs in the data transmission from the screen editor to the GP panel.
Chapter 6 - GP RUN and Errors PLC # 6-18 PLC TYPE PLC # PLC TYPE 0 SYSMAC C 20 SIEMENS S5 135-115 1 MELSEC-AnN（LINK） 21 SIEMENS S5 3964(R) protocol 2 NEW SATELLITE JW 22 Allen-Bradly PLC-5 3 FA500 （ for GP-PRO/PBⅢ： FACTORY ACE） 28 Allen-Bradly SLC500 4 MICREX-F 63 FA500 1 ：n（for GP-PRO/PB Ⅲ：FACTORY ACE 1 ：n） 6 TOYOPUC-PC2 66 GE FANUC 90SNP 7 MEWNET-FP 67 HIZAC EC 8 HIDIC-S10 α 68 IDEC 9 Memocon-SC 69 IDEC B MELSEC-AnA（LINK） 6A IDEC D SYSMAC 6B FANUC Power Mat
Chapter 7 Maintenance 1. Regular Cleaning 2. Periodic Check Points 3. Changing the Backlight 7.1 Regular Cleaning 1. Cleaning the Display When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly, and wipe the display. • Do not use paint thinner, organic solvents, or a strong acid compound to clean the unit. • Do not use hard or pointed objects to operate the touch-screen panel, since it can damage the panel surface. 2.
Chapter 7 - Maintenance Be sure to insert the packing into the groove so that the long side is vertical. Cross Section View Gasket Groove 2) Insert the gasket into the GP's three remaining corners, as shown in step 1. • The gasket must be inserted correctly into the groove for the GP's moisture resistance to be equivalent to IP65f. • The upper surface of the packing should protrude approximately 2mm out from the groove.
Chapter 7 - Maintenance 7.2 Periodic Check Points To keep your GP unit in its best condition, please inspect the following points periodically.
Chapter 7 - Maintenance 7.3 Changing the Backlight Replacing the backlight is only possible with GP-577R Series units, which use a CFL type flouresecent tube. The GP-577R series backlight is a longlife type, however the actual life of the backlight unit will vary depending on the GP's operating conditions. GP577RT-BL00-MS (for the GP577RT) 40,000 hour life (appr. 4.6 years) GP577RS-BL00-MS (for the GP577RS) 25,000 hour life (appr. 2.
Chapter 7 - Maintenance n How to replace the GP577RT's backlight This unit has two backlights, one at the top and one at the bottom. The following explanation is for changing the top backlight. To change the bottom backlight, simply repeat the procedures shown here in the same order. ! Important Note: Be sure to change both backlights at the same time. The GP577RT backlight's CFL tube and housing are combined in one unit. Be sure to change only this combined unit. 1) Turn the GP’s power OFF (i.e.
Chapter 7 - Maintenance 5) Remove the old backlight unit. 6) Insert the new backlight into the unit. Top Bottom ! Important The upper and lower backlight units are different. The upper backlight unit can be distinguished by the arrowhead mark shown. Install it on the upper side of your GP. 7) Insert the metal backlight cover's three positioning tabs into the backlight's three positioning slots. Next, retighten the cover's two attachment screws. 8) Reattach the backlight unit's power connector.
Chapter 7 - Maintenance n Replacing the GP577RS's backlight This unit has two backlights, one at the top and one at the bottom. The following explanation is for changing the top backlight. To change the bottom backlight, simply repeat the procedures shown here in the same order. ! Important • Be sure to change both backlights at the same time. 1) Turn the GP’s power OFF (i.e. disconnect the GP's power cord).
Chapter 7 - Maintenance 5) Remove the old backlight unit. 6) Insert a new backlight into the backlight's guide channel. Be sure that the power connector's two wires are correctly aligned with their respective grooves. (see picture below) to power connector Backlight Unit to backlight tube 7) Next, retighten the backlight cover's two attachment screws. 8) Reattach the backlight unit's power connector. 9) Repeat these steps for the GP's bottom backlight unit.
Index Index A F About the GP's Display Panel ................................. vi AUX I/F (Input/ Output) ....................................... 2-7 Features and Performance ..................................... 2-3 FONT SETTING ................................................... 5-22 FORCERESET ..................................................... 5-11 B BLACK/WHITE REVERSE (only GP-577R) ......... 5-10 BUZZER TERMINAL OUTPUT ........................... 5-3 C COMMUNICATION SETUP ....................
Index P PLC SETUP .......................................................... 5-15 Package Contents .................................................... ix PARITY ................................................................. 5-9 PASSWORD SETUP(0-9999) ................................ 5-3 Personal Computer Interfaces ............................... 1-3 Placement of I/O Signal Lines ............................... 3-9 PLC Interfaces .......................................................
