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Preface Thank you for purchasing Pro-face’s GP-4100 Series Programmable Operator Interface (Hereafter referred to as the “GP unit”). Before operating your GP unit, be sure to read this manual to familiarize yourself with the GP unit’s operation procedures and features. NOTICE 1. Copying this manual’s contents, either in whole or in part, is prohibited without the express permission of Digital Electronics Corporation, Japan. 2. The information contained in this manual is subject to change without notice.
Essential Safety Precautions All safety-related procedures stated in this document must be followed to operate the GP correctly and safely. Be sure to read this and any related documents thoroughly to understand the correct operation and functions of the GP unit. Safety Icons Throughout this manual, these icons provide essential safety information for GP operation procedures requiring special attention.
WARNING HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH • NEVER touch a live power terminal. Doing so could cause an electrical shock or a machine malfunction. • Do not use voltage beyond the GP unit's specified range. Doing so may cause a fire or an electric shock. • Do not disassemble or modify the GP unit. Doing so may cause a fire or an electric shock. • Do not operate the GP in an environment where flammable gases are present since it may cause an explosion.
WARNING UNINTENDED EQUIPMENT OPERATION OR LOSS OF CONTROL • Do not make switches using the switches on the touch panels which may cause operator injury and machine damage. An output may remain either ON or OFF and a major accident can occur. To prevent this, set up circuits such as limiters that will monitor vital output signals. Design switches for important operations to be performed by separate devices. An incorrect output or malfunction can occur and thereby cause an accident.
WARNING UNINTENDED EQUIPMENT OPERATION OR LOSS OF CONTROL • The cables connected to the GP should be secured by cable clamps to prevent weight or tension of the cables added to the connectors or terminals. • Be sure all cable connectors are securely attached to the GP unit. A loose connection may cause incorrect input or output signals. • Do not press on the GP unit’s display with excessive force or with a hard object, since it can damage the display.
CAUTION EYE IRRITANT • The unit's liquid crystal panel contains a powerful irritant. If, for any reason, the panel is damaged and this liquid enters your eyes, flush your eyes for 15 minutes with running water and contact a physician immediately. Failure to follow the instruction can result in injury. CAUTION LOSS OF DATA • Be sure to back up the GP screen data in case they are lost accidentally. Failure to follow the instruction can result in loss of data.
LCD Panel Usage Precautions • The LCD panel’s liquid contains an irritant. If the panel is damaged and any of this liquid contacts your skin, immediately rinse the area with running water for at least 15 minutes. If the liquid gets in your eyes, immediately rinseyour eyes with running water for at least 15 minutes and consult a doctor. • The GP unit’s LCD screen may flicker or show unevenness in the brightness of certain images or at some contrast settings.
About the Manuals For the detailed information on GP-4100 Series, refer to the following manuals. • Maintenance/Troubleshooting For the Offline Settings, see Maintenance/Troubleshooting (Offline Settings Guide). • GP-Pro EX Device/PLC Connection Manual • GP-Pro EX Reference Manual The manuals can be downloaded from Pro-face Home Page “Otasuke Pro!”. URL “Otasuke Pro!” http://www.pro-face.com/otasuke/ Information Symbols This manual uses the following icons: Indicates a warning or a product limitation.
GP-4100 Series Model Name Indication Model name G P 41 0 * * 1 D A BC D E A 1 GP-4100 Series (3.4-inch, 200 x 80 dots) B 0 Normal resolution 4 Ethernet type 5 RS-232C type 6 RS-422/485 type 7 RS-485 (isolation) type G STN Monochrome Green/Orange/Red W STN Monochrome White/Pink/Red D DC24V type power supply is used.
Package Contents The following items are included in the GP unit’s package. Before using the GP, please check that all items listed here are present.
UL/c-UL Approval • UL listed products Industrial Control Equipment refer to UL508 see [a] in the “Product List“ Suitable for use in Class I, Division 2, Groups A, B, C, and D Hazardous (classified) locations, or NonHazardous Locations. ANSI/ISA12.12.01 see [b] in the “Product List“ Process Control Equipment refer to CSA-C22.2 No.142 see [c] in the “Product List“ Suitable for use in Class I, Division 2, Groups A, B, C, and D Hazardous (classified) locations, or NonHazardous Locations.
(4) Control Drawing of USB port A (USB1) I/F The information below concerns the use of the USB I/F used in Class I, Division 2 Groups A, B, C, and D hazardous locations (from Doc No. 3910017-USB). USB Pin Description 1. Vcc 2. D3. D+ 4. GND (See Note 1 for details) Shield GND 1 2 3 Nonincendive Field Wiring Apparatus 4 Associated Nonincendive Field Wiring Apparatus Notes: 1. Nonincendive Circuit Parameters: Front USB I/F: Voc = 5.25 V Isc = 0.7 A Ca = 16 µF La = 10 µF 2.
CE Marking The following units are CE marked products complying with the EMC Directive. They comply with EN61000-6-2, EN61000-6-4. and EN61131-2 GP4104G1D GP4104W1D GP4105G1D GP4105W1D GP4106G1D GP4106W1D GP4107G1D GP4107W1D About Revision The nameplate on the GP has the revision number of the GP. In the example below, the asterisk, which is placed at the “A” position, shows that the revision number is “A”.
Contents Preface...................................................................................................................... 1 Essential Safety Precautions .................................................................................... 2 About the Manuals .................................................................................................... 8 Information Symbols .................................................................................................
4.2.1 Connecting the Power Cord..................................................................................4-7 4.2.2 Connecting the Power Supply ............................................................................4-12 4.2.3 Grounding ...........................................................................................................4-13 4.2.4 Wiring Precautions..............................................................................................4-14 4.
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1 Accessories/ System Design 1. Accessories 2.
GP-4100 Series Hardware Manual 1.1 Accessories All accessories listed here are produced by Pro-face. 1.1.1 Serial Interface Item Product Name 1.1.2 Model No. Mitsubishi PLC A-Series Cable (5 m) ZC9CBA51 Connects the GP directly to the CPU programming port on the Mitsubishi Electric PLC A/QnA series. (3.4 inch) Mitsubishi PLC Q-Series CPU I/F Cable (3 m) ZC9CBQ31 Connects the GP directly to the CPU programming port on the Mitsubishi Electric PLC Q series. (3.
Chapter 1 Accessories/System Design 1.1.5 Maintenance Items Product Name Model No. Description 3.4-inch Installation Fastener ZC9AF31 Used to install the GP into a solid panel. (2 pieces/set) 3.4-inch Installation Gasket ZC9WG31 Provides dust and moisture resistance when GP is installed into a solid panel. (1 gasket) USB Clamp Type A (1 port) ZC9USCL1 USB (Type A) Cable clamp for 1 port products to prevent disconnection.
GP-4100 Series Hardware Manual 1.2 System design The following diagram illustrates the standard range of items that can be connected to GP-4100 Series units. For host controller (PLC, etc.) connection information, refer to the “GP-Pro EX Device/PLC Connection Manual”. 1.2.1 GP RUN Mode Peripherals Serial Communication GP-4100 Series For instructions on how to connect to other devices, always refer to the “GP-Pro EX Device/PLC Connection Manual”.
Chapter 1 Accessories/System Design Ethernet communication GP4104 To an Ethernet Network Ethernet Interface (10BASE-T/100BASE-TX) Twisted Pair Cable (commercial type) Hub (commercial type) • Only GP-4104 supports Ethernet communication.
GP-4100 Series Hardware Manual USB (Type A)/ USB (mini-B) Interface GP-4100 Series USB (Type A) Interface (USB1) Bar-Code Reader*1 (Commercial type) USB Hub (Commercial type) USB Memory Strage*1 (Commercial type) USB Panel-mount Extension Cable (USB Type A) CA5-USBEXT-01 USB Hub (Commercial type) Communication using the Screen Creation Software’s Extended SIO Feature USB-Serial (RS-232C) Conversion Cable CA6-USB232-01 Microcomputer Board, etc...
Chapter 1 Accessories/System Design 1.2.2 Edit Mode Peripherals GP-4100 Series To an Ethernet Network Ethernet Interface (10BASE-T/100BASE-TX) Only for GP4104 USB (Type A) Interface (USB1) USB Port USB Memory Strage*1 (Commercial type) Personal Computer (Commercial type) *2 USB (mini B) Interface (USB2) Screen Editor Software GP-Pro EX USB Port USB Data Transfer Cable (USB A/mini-B) ZC9USCBMB1 *1 For supported models, refer to Pro-face’s support site “Otasuke Pro!” (http://www.pro-face.
GP-4100 Series Hardware Manual 1-8
2 Part Names and Functions 1. GP-4100 Series This chapter describes the GP’s part name and functions of each part.
GP-4100 Series Hardware Manual 2.1 GP-4100 Series RS-232C and RS-422/485 Types (GP-4105, and GP-4106) A: Power Connector B: Serial Interface (COM1) RS-232C and RS-422/485 Types: 9-pin, 2-piece terminal block RS-485(isolation) Type: D-Sub 9 pin (socket) A C D B E Rear Right side (RS-422/485 Type) RS-485 (isolation) Type (GP-4107) C: USB (Type A) Interface (USB1) Complies with USB 2.0, Uses a “TYPE-A” connector. Power supply voltage: DC5±5%, The maximum communication distance: 5 m.
Chapter 2 Part Names and Functions F: Ethernet Interface The Ethernet transmission interface (10BASE-T/ 100BASE-TX). An RJ-45 type modular jack connector (8-pole) is used. The LED turns on or off to indicate the current status. LED Status Indicates Green ON Data transmission available Green OFF No connection or subsequent transmission failure Green ON Data transmission is occurring.
GP-4100 Series Hardware Manual 2-4
3 Specifications 1. GP-4100 Series This chapter describes the general, functional and interface specifications of the GP as well as its dimensions.
GP-4100 Series Hardware Manual 3.1 GP-4100 Series 3.1.1 General Specifications Electrical Specifications Power Supply GP4104/4105 Input Voltage DC 24 V Rated Voltage DC 19.2 to 28.8 V Allowable Voltage Drop 3 ms or less Power Consumption GP4106 GP4107 When power is not supplied to USB devices 2.7 W or less 3.0 W or less 3.4 W or less When power is supplied to USB devices 6.0 W or less 6.2 W or less 6.
Electrical Chapter 3 Specifications Noise Immunity Noise Voltage: 1,000 Vp-p Pulse Duration: 1 µs Rise Time: 1 ns, (via noise simulator) Noise Immunity (Fast Transient Burst Noise) Power Line: 2 kV (IEC/EN61000-4-4) COM Port (Excluding GP4104): 1 kV (IEC/EN61000-4-4) Electrostatic Discharge Immunity Contact Discharge Method: 6 kV/Air Discharge Method: 8 kV (IEC/EN61000-4-2 Level 3) *1 When using in an environment where the temperature becomes or exceeds 40°C for an extended period of time, the scre
GP-4100 Series Hardware Manual 3.1.2 Performance Specifications Performance Specifications GP4104 GP4105 GP4106 GP4107 Application Memory*1 FLASH EPROM 2.2 MB (Stores the Alarm History Data, Recipe Data, and Brightness/Contrast Control Settings) Data Backup Not available Clock Accuracy Uses the clock of an external device*2 – Interface Serial (COM1) IEEE802.
Chapter 3 Specifications Display Specifications GP4104G/4105G/4106G/4107G GP4104W/4105W/4106W/4107W Display Type STN Monochrome LCD Display Size 3.4" Resolution 200 x 80 pixels Dot pitch W0.4 x H0.4 mm [W0.02 x H0.02 in.] Effective Display Area 79.985 x 31.985 mm Display Colors Monochrome Green/Red/Orange (16 Levels) Monochrome White/Red/Pink (16 Levels) Backlight*1 Green/Red LED (User nonreplaceable parts. Factory replacement required.) White/Red LED (User nonreplaceable parts.
GP-4100 Series Hardware Manual 3.1.3 Serial Interface • For instructions on how to connect to other devices, always refer to the “GP-Pro EX Device/PLC Connection Manual”. • The serial interface of the RS-232C and RS-422/485 types is not isolated. Always connect the SG (Signal Ground) of the GP unit to the connected device, especially if the connected device is also not isolated. Failure to do so may damage the RS232C/RS-422/RS-485 circuit.
Chapter 3 Specifications Communications Cable Specifications Communications Cable Diameter*1 0.14 to 1.5mm2 (28 - 16 AWG) Conductor Type Simple or Stranded Wire*2 7 mm [0.28 in] Conductor Length *1 When inserting two wires into one terminal connector, the simple wire diameter is 0.08 to 0.5mm2 (28 22 AWG), and the stranded wire diameter is 0.08 to 0.75mm2 (28 - 20 AWG).
GP-4100 Series Hardware Manual RS-485 (isolation) type (GP4107) Interfit Bracket #4-40 inch screws are used.
Chapter 3 Specifications Dimensions External Dimensions (1) • The dimensions for models with the following type of power connector are shown next. Unit: mm[in.] Top 104.5[4.11] 28[1.10] 4.5[0.18] 4.5 28[1.10] [0.18] Front projections 65.5[2.58] 65.5[2.58] 2.2 [0.09] 116.5[4.59] 77.5[3.05] 3.1.4 Side (RS-422/485 Type) • GP unit has two projections*1 on the top to prevent falling during installation. Please insert the *1 GP unit into the panel at an angle to avoid hitting the projections.
GP-4100 Series Hardware Manual External Dimensions (2) • The dimensions for models with the following type of power connector are shown next. Unit: mm[in.] Top 104.5[4.11] 28 4.5 [1.10] [0.18] 4.2 [0.17] projections 65.5[2.58] 77.5[3.05] 2.2 [0.09] 116.5[4.59] 2.9 [0.11] Front Side • GP unit has two projections*1 on the top to prevent falling during installation. Please insert the *1 3-10 GP unit into the panel at an angle to avoid hitting the projections. GP units with Rev.
Chapter 3 Specifications Installation Fasteners Attached Dimensions The figure shows the RS-422/485 type (GP4106), but all dimensions are common with the GP-4100 Series. Unit: mm[in.] Top 104.5[4.11] 28[1.10] Left side Front Bottom 90[3.54] 65.5[2.58] 4.5[0.18] 77.5[3.05] 116.5[4.
GP-4100 Series Hardware Manual Cable Attached Dimensions • For models with the following type of power connector, the dimensions for the RS-232C type (GP4105) and RS-422/485 type (GP4106) are shown next. Unit: mm[in.] 14[0.55] 76[2.99] 51[2.01] Left side 23 [0.91] 14 [0.55] 23 [0.91] Rear Bottom Right side (RS-422/485 Type) • All the above values are designed in case of cable bending. The dimensions given here are representative values depending on the type of connection cable used.
Chapter 3 Specifications • For models with the following type of power connector, the dimensions for the RS-485 (isolation) type (GP4107) are shown next. Unit: mm[in.] 14[0.55] 76[2.99] 51[2.01] 74[2.91] Left side Rear Right side 33 [1.30] Bottom • All the above values are designed in case of cable bending. The dimensions given here are representative values depending on the type of connection cable used. Therefore, they are all intended for reference only.
GP-4100 Series Hardware Manual • The dimensions for models with the following type of power connector are shown next. Unit: mm[in.] 17 [0.67] 66[2.60] 76[2.99] Rear Left side 51[2.01] Right side Bottom • All the above values are designed in case of cable bending. The dimensions given here are representative values depending on the type of connection cable used. Therefore, they are all intended for reference only.
Chapter 3 Specifications Panel Cut Dimensions Unit: mm[in.] r ≤ 3 [0.12] Panel thickness area 1.0[0.04] to 5.0[0.20] 66.0 +1 [2.60 +0.04 ] -0 -0 +0.04 +1 ] 105.0 -0 [4.13 -0 • Please read “4.1 Installation” before designing the Panel Cut. Installation Fasteners Unit: mm[in.] 22[0.87] 12.8[0.50] M6 Φ10 [0.39] 53[2.
GP-4100 Series Hardware Manual 3-16
4 Installation and Wiring 1. Installation 2. Wiring Precautions 3.
GP-4100 Series Hardware Manual 4.1 Installation This section describes the procedures and precautions for installing the GP Series units. Check the Installation Gasket’s Seating It is strongly recommended that you use the installation gasket, since it absorbs vibration in addition to repelling water. For the procedure for attaching the installation gasket, refer to "5.3 Replacing the Installation Gasket". SEE 5.
Chapter 4 Installation and Wiring Installation Requirements • For easier maintenance, operation, and improved ventilation, be sure to install the GP at least 100 mm [3.94 in.] away from adjacent structures and otherequipment. Unit: mm[in.] 100 [3.94] 100[3.94] 100[3.94] 100[3.94] 100 [3.94] • 100[3.94] 100[3.94] Be sure that the surrounding air temperature and the ambient humidity are within their designated ranges.
GP-4100 Series Hardware Manual • When installing the GP in a slanted panel, the panel face should not incline more than 30°. 30° or less • When installing the GP in a slanted panel, and the panel face inclines more than 30°, the ambient temperature must not exceed 40°C. You may need to use forced air cooling (fan, A/C) to ensure the ambient operating temperature is 40°C or below. • When mounting the GP unit vertically, ensure that the left side of the unit faces up (i.e.
Chapter 4 Installation and Wiring Installing the GP (1) Insert the GP into the panel cut, as shown. • GP unit has two projections*1 on the top to prevent falling during installation. Please insert the GP unit into the panel at an angle to avoid hitting the projections. projections Insert GP at an angle. *1 GP units with Rev.1 or higher have projections. More information about revisions, please read "About Revision" ( page 13 ).
GP-4100 Series Hardware Manual Top Insertion Slots Bottom • Tightening the screws with too much force can damage the GP unit’s plastic case. • In order to guarantee water repelling effect the necessary torque is 0.52N•m [4.60Lb•in].
Chapter 4 Installation and Wiring 4.2 Wiring Precautions This section describes the procedures and precautions for wiring power cords. 4.2.1 Connecting the Power Cord • If the power connector is the following type, please read the following. • If the power connector is the following type, please read from page 4-11.
GP-4100 Series Hardware Manual Power Cord Specifications Power Cord Diameter Simple Wire: 0.75 to 1.5mm2 Stranded Wire: 0.75 to 1mm2 (18 - 16 AWG) Conductor Type Simple or Twisted Wire Conductor Length 5mm [0.2 in.] • Use copper conductors only. • If the Conductor’s end (individual) wires are not twisted correctly, the end wires may either short against each other, or against an electrode.
Chapter 4 Installation and Wiring (4) Use a flat-blade screwdriver to tighten the appropriate terminal screws on the terminal connector from step 3. • Use a flat-blade screwdriver (Size 0.4 x 2.5) to tighten the terminal screws. The torque required to tighten these screws is 0.28N•m (2.5 [Lb•in]). • The power connector cannot be removed because it is mounted to GP unit. Do not attempt to remove or tamper with the power connector. It may damage the power connector.
GP-4100 Series Hardware Manual WARNING HAZARD OF ELECTRIC SHOCK • Prior to connecting the GP unit's power cord terminals to the power terminal block, confirm that the GP unit's power supply is completely turned OFF, via a breaker, or similar unit. • Supplying a power voltage other than that specified will damage the power source and the GP unit. • Since there is no power switch on the GP unit, be sure to attach a breaker-type switch to its power cord.
Chapter 4 Installation and Wiring Connecting the Power Cord • Be sure to remove the connector from the GP unit prior to starting wiring. Failure to do so may cause an electric shock. • The temperature rating of field installed Conductors:75oC only. (1) Confirm that the power cord is unplugged from the power supply. (2) Check the rated voltage, and remove the sticker on the power connector that reads "DC 24V". (3) Remove the power connector (plug) from the main unit.
GP-4100 Series Hardware Manual 4.2.2 Connecting the Power Supply This section describes the precautions for supplying a power voltage. Twisted-pair cord Constant Voltage Transformer • If the supplied voltage exceeds the GP unit’s range, GP FG connect a constant voltage transformer. SEE Chapter 3 Specifications (page 3-1) • For between the line and ground, select a power Twisted-pair cord supply that is low in noise.
Chapter 4 Installation and Wiring 4.2.3 Grounding This section describes the precautions for grounding the GP unit. CAUTION UNINTENDED EQUIPMENT OPERATION AND DAMAGE • Do not use common grounding, since it can lead to an accident or machine breakdown. Failure to follow the instruction will result in equipment damage. (a) Exclusive Grounding (BEST) GP • When supplying power to the GP unit, be sure to separate the Other Equipment input/output and power lines, as shown.
GP-4100 Series Hardware Manual 4.2.4 Wiring Precautions To help prevent noise and interference problems, separate all control, communication and power lines by placing them in a separate ducts. Duct for I/O Signal Lines Duct for Control Lines Duct for Power Lines If different wires must be placed in the same duct, separate them with an earthed/grounded divider.
Chapter 4 Installation and Wiring 4.3 USB Cable Clamp Attachment/Removal This clamp is used to prevent the USB cable connected to the USB Interface of the GP unit from being unplugged due to vibration or other causes. 4.3.1 USB (Type A) Interface Attachment (1) Before starting the procedure, lift down the tab of the USB Holder and remove the USB Cover. (2) Attach the USB Holder to the USB (Type A) Interface part of the main unit.
GP-4100 Series Hardware Manual Removal (1) Lift down the tab of the USB Holder and then remove the USB cover and the USB cable as shown. 1) Lift down the tab. 2) Remove the USB cover. (2) Insert a flathead screwdriver in the hole of the USB holder, as shown, and push the USB connector out of the USB holder by lifting the tip of the flathead screwdriver.
Chapter 4 Installation and Wiring 4.3.2 USB (mini-B) Interface Attachment (1) Insert the USB cable into the USB (mini-B) interface. USB (mini-B) cable (2) Hold the clamp so that the USB cable can go through it. Squeeze the locking tabs on the clamp as you insert it into the mounting hole. 2) Insert into the mounting hole.
GP-4100 Series Hardware Manual Removal (1) The clamp can be removed by squeezing the sides of the clamp and pulling, as shown in the Figure. 1) Keep the sides of the clamp squeezed in.
5 Maintenance 1. Cleaning the Display 2. Periodic Check Points 3. Replacing the Installation Gasket 4. Replacing the Backlight This chapter explains cautions and inspection criteria that will ensure trouble-free use of the GP.
GP-4100 Series Hardware Manual 5.1 Cleaning the Display When the surface or frame of the display become dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly, and wipe the display. • Do not use paint thinner, organic solvents, or a strong acid compound to clean the unit. • Do not use hard or pointed objects to operate the touch-screen panel, since it can damage the panel surface.
Chapter 5 Maintenance 5.2 Periodic Check Points To keep your GP unit in its best condition, please inspect the following points periodically. GP Operation Environment Is the operating temperature within the allowable range (0ºC to 50ºC)? Is the operating humidity within the specified range (10%RH to 90%RH, dry bulb temperature of 39ºC or less)? Is the operating atmosphere free of corrosive gasses? When using the GP unit inside a panel, the ambient environment refers to the interior of the panel.
GP-4100 Series Hardware Manual 5.3 Replacing the Installation Gasket The installation gasket provides protection against dust and moisture. • A gasket which has been used for a long period of time may have scratches or dirt on it, and could have lost much of its water resistance to be equivalent to IP65f / NEMA #250 TYPE4X/13. Be sure to change the gasket at least once a year, or when scratches or dirt become visible. • The GP unit installation gasket’s model number is “ZC9WG31.
Chapter 5 Maintenance • The gasket must be inserted correctly into the groove for the GP’s moisture resistance. • Since the gasket is flexible but not elastic, be careful not to stretch it unnecessarily, as doing so could tear the gasket. • Be sure the gasket’s seam is not inserted into any of the unit’s corners, only in the straight sections of the groove. Inserting it into a corner may lead to its eventually tearing.
GP-4100 Series Hardware Manual 5.4 Replacing the Backlight • The backlight of the GP-4100 Series cannot be replaced by the user. When the backlight needs to be replaced, please contact your local GP distributor.
