65210K Revised 2.24.11 2360 Boswell Road Chula Vista, CA 91914 Phone 619.216.1444 Fax 619.216.1474 E-Mail tech@explorerprocomp.com PRO COMP SUSPENSION Suspension Systems that Work! PN# 65210K 2006-2011 Toyota FJ Cruiser 2WD/4WD 3” Front and 2”Rear Spacer Kit This document contains very important information that includes warranty information and instructions for resolving problems you may encounter. Please 1 keep it in the vehicle as a permanent record.
65210K Revised 2.24.11 Part # Description Qty. 94-8080m STRUT SPACER 2 90-6317m HARDWARE PACK: Spacer Mount 10mm-1.25 FLANGE NUT 1 6 90-6739 HARDWARE PACK: Diff/ Skid Plate Spacers .80C400HCS1Z M8-1.25 X 40mm HEX BOLT GR. 10.9 31NWUSZ 5/16” USS FLAT WASHER .140F1500HCS1Y M14-1.5 X 150mm HEX BOLT GR. 10.9 .140NWHDY M14 FLAT WASHER .140FNNEZ M14-1.
65210K Revised 2.24.11 Introduction: ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ This installation requires a professional mechanic! We recommend that you have access to a factory service manual for your vehicle to assist in the disassembly and reassembly of your vehicle. It contains a wealth of detailed information. Prior to installation, carefully inspect the vehicle’s steering and driveline systems paying close attention to the tie rod ends, ball joints, wheel bearing preload, pitman and idler arm.
65210K Revised 2.24.11 FRONT INSTALLATION: lower knuckle mounting bolts. 1. Measure the vehicle from the center of the hub to the fender lip and record this measurement below. LF: RF: LR: RR: Lower Knuckle Mount Bolts 2. Be sure you are working on a level surface. Block the rear tires and raise the front of the vehicle. Support the frame with jack stands. 8. Loosen, but DO NOT remove, the lower control arm cam bolts. 3. Remove the front wheels. 4. Unbolt and remove the skid plate from the vehicle.
65210K Revised 2.24.11 10. Remove the strut assembly from the vehicle and install securely in a bench vise. bly, and a floor jack to raise the lower a-arm up in order to get the lower ball joint mount installed. 11. Now would be a good time to inspect the front struts for damage or fluid leakage. Replace if necessary. NOTE: For improved performance Pro Comp struts/shocks are recommended. See the box on page 2 for applications. Strut Assembly 12.
5210K Revised 2.24.11 22. Reinstall the differential skid plate if previously removed from the vehicle, using the supplied 8mm X 40mm bolts, 5/16” washers and spacers (90-8076). 19. Install the differential mount spacers (90-2840) between the diff mounts and the front crossmember. Secure the diff mount using the supplied 14mm X 150mm bolts, large OE washer and 14mm hardware. Torque per OE specifications. 23. Install the front tires/wheels and lower the vehicle onto the ground. 24.
65210K Revised 2.24.11 REAR INSTALLATION: the frame. Save the hardware for reuse. 1. Block the front tires and raise the rear of the vehicle. Support the frame with jack stands forward of the rear springs. 2. Remove the rear wheels. 3. Remove the shocks on both sides of the vehicle. It may be necessary to slightly raise the axle to unload the shocks for removal. Sway Bar End Link 8. Carefully lower the rear end to ease in the new coil spring installation.
65210K Revised 2.24.11 14. With the vehicle on the ground reinstall the track bar to the rear axle using the previously removed OE hardware. Torque the OE hardware to manufacturers specifications. Torque the OE hardware to manufacturers specifications. 10. Reconnect the sway bar end links to the sway bar using the previously removed OE hardware. Torque the OE hardware to manufacturers specifications. 15. Torque all bolts to factory specifications. Re-torque all bolts after 500 miles. 11.
65210K Revised 2.24.
65210K Revised 2.24.11 Notice to Owner operator, Dealer and Installer: Vehicles that have been enhanced for off-road performance often have unique handling characteristics due to the higher center of gravity and larger tires. This vehicle may handle, react and stop differently than many passenger cars or unmodified vehicles, both on and off–road.
