Quality Control - Quantum 600 Series Inclusion of all Parts QUANTUM SERIES Joystick Serial Number Controller Serial Number Left Motor Serial Number Right Motor Serial Number Fit and Finish Performance Pride keeps a more detailed report on file at the factory.
SAFETY GUIDELINES WARNING! A Quantum Rehab Provider or a qualified technician must perform the initial setup of this power chair and must perform all of the procedures in this manual. The symbols below are used throughout this owner's manual and on the power chair to identify warnings and important information. It is very important for you to read them and understand them completely. WARNING! Indicates a potentially hazardous condition/situation.
CONTENTS I. INTRODUCTION .................................................................................................................................. 4 II. SAFETY ................................................................................................................................................... 5 III. YOUR POWER CHAIR ..................................................................................................................... 17 IV. ASSEMBLY .................................
I. INTRODUCTION SAFETY WELCOME to Quantum Rehab, a division of Pride Mobility Products Corporation (Pride). The power chair you have purchased combines state-of-the-art components with safety, comfort, and styling in mind. We are confident that these design features will provide you with the conveniences you expect during your daily activities. Once you understand how to safely operate and care for your power chair, it should give you years of trouble free operation and service.
II. SAFETY PRODUCT SAFETY SYMBOLS The symbols below are used on the power chair to identify warnings, mandatory actions, and prohibited actions. It is very important for you to read and understand them completely. Read and follow the information in the owner’s manual. Do not allow unsupervised children to play near the power chair while the batteries are charging. Maximum seating weight. Keep your hands away from the tires when driving.
II. SAFETY Do not lift the mobility product while seated in it. Do not lift the mobility product while seated in it. Do not connect an extension cord to the AC/DC converter or the battery charger. Removal of grounding prong can create electrical hazard. If necessary, properly install an approved 3-pronged adapter to an electrical outlet having 2-pronged plug access. Wear safety goggles. Corrosive chemicals contained in battery. This product has been tested and passed at an immunity level of 20 V/m.
II. SAFETY Explosive conditions exist! Use only AGM or Gel-Cell batteries to reduce the risk of leakage or explosive conditions. Keep tools and other metal objects away from battery terminals. Contact with tools can cause electrical shock. Battery Set Configuration: + = Positive (Red) Terminal Post – = Negative (Black) Terminal Post Connect Red wires to Red Positive (+) Terminal Posts Connect Black wires to Black Negative (–) Terminal Posts Do not use batteries with different amp-hour (Ah) capacities.
II. SAFETY Battery charger for indoor use only. Disposal and recycling - Contact your Quantum Rehab Provider for information on proper disposal and recycling of your Pride product and its packaging. Locked and in drive mode. Place unit on level ground and stand to one side when changing from drive mode to freewheel mode or freewheel mode to drive mode. Unlocked and in freewheel mode. Do not place your power chair in freewheel mode while on a decline.
II. SAFETY GENERAL GUIDELINES MANDATORY! Do not operate your new power chair for the first time without completely reading and understanding this owner’s manual. Your power chair is a state-of-the-art life-enhancement device designed to increase mobility. Pride provides an extensive variety of products to best fit the individual needs of the power chair user.
II. SAFETY Weight Limitations Your power chair is rated for a maximum weight capacity. Please refer to the specifications table for this limit. MANDATORY! Stay within the specified weight capacity of your power chair. Exceeding the weight capacity voids your warranty. Pride will not be held responsible for injuries and/or property damage resulting from failure to observe weight limitations. WARNING! Do not carry passengers on your power chair.
II. SAFETY WARNING! Even though your power chair is capable of climbing slopes greater than those illustrated in figure 1, do not, under any circumstances, exceed the incline guidelines or any other specifications presented in this manual. Doing so could cause instability in your power chair. Pride recommends that the maximum slope of an incline you attempt to safely ascend or descend on your power chair does not exceed 5° (8.7%). See figure 1.
II. SAFETY Public Streets and Roadways WARNING! You should not operate your power chair on public streets and roadways. Be aware that it may be difficult for traffic to see you when you are seated on your power chair. Obey all local pedestrian traffic rules. Wait until your path is clear of traffic, and then proceed with extreme caution.
II. SAFETY Figure 2. Correct Curb Approach Figure 3. Incorrect Curb Approach Stairs and Escalators Power chairs are not designed to travel up or down stairs or escalators. Always use an elevator. WARNING! Never use your power chair to negotiate steps or escalators. Doors Determine if the door opens toward or away from you. Drive your power chair gently and slowly forward to push the door open. Or drive your power chair gently and slowly backward to pull the door open.
II. SAFETY Positioning Belts Your Quantum Rehab Provider, therapist(s), and other healthcare professionals are responsible for determining your requirement for a positioning belt in order to operate your power chair safely. WARNING! If you require a positioning belt to safely operate your power chair, make sure it is fastened securely in order to reduce the possibility of a fall from the power chair. WARNING! The positioning belt is not designed for use as a seat belt in a motor vehicle.
II. SAFETY Transfers Transferring onto and off of your power chair requires a good sense of balance. Always have an attendant or healthcare professional present while learning to properly transfer yourself. To eliminate the possibility of injury, Pride recommends that you or a trained attendant perform the following tasks before attempting a transfer: Turn off the power to the controller. Ensure your power chair is not in freewheel mode. See III. “Your Power Chair.
II. SAFETY WARNING! Pride strongly recommends that you do not smoke cigarettes while seated in your power chair, although the power chair has passed the necessary testing requirements for cigarette smoking. You must adhere to the following safety guidelines if you decide to smoke cigarettes while seated in your power chair. Do not leave lit cigarettes unattended. Keep ashtrays a safe distance from the seat cushions. Always make sure cigarettes are completely extinguished before disposal.
III. YOUR POWER CHAIR THE QUANTUM 600 SERIES POWER CHAIR Your power chair has two main assemblies: the seat assembly and the power base assembly. See figure 5. Typically, the seat assembly includes the armrests, seatback, and seat base. The power base assembly includes two motor/brake assemblies, two drive wheels, four caster wheels, two batteries, and wiring harnesses. See figure 5, 6, and 7.
III. YOUR POWER CHAIR TRAPEZE BARS FRONT COVER MOTOR/BRAKE ASSEMBLY Figure 6. The Quantum 600 Series Power Base Electrical Components The electrical components are located inside the power base. The main circuit breaker is located on the front of the battery tray. The controller connector(s) are located inside the power base. See figure 7. Motor Connectors: This is where the controller connects to the motors. Battery Connector: This is where the controller connects to the batteries.
III. YOUR POWER CHAIR Main Circuit Breaker: The main circuit breaker is a safety feature built into your power chair. When the batteries and the motors are heavily strained (e.g., from excessive loads), the main circuit breaker trips to prevent damage to the motors and the electronics. If the circuit trips, allow your power chair to “rest” for approximately one minute. Next, push in the circuit breaker button, turn on the controller, and continue normal operation.
III. YOUR POWER CHAIR Manual Freewheel Levers Your power chair has a manual freewheel lever on each motor. Manual freewheel levers enable you to disengage the drive motors and maneuver the chair manually. There are two different types of manual freewheel levers that your power chair may be equipped with based on the drive motor configuration. See figures 8a, 8b, 9a, and 9b.
IV. ASSEMBLY INITIAL ASSEMBLY Your power chair may require some assembly either before initial use or after transportation. It may also require disassembly to make some comfort adjustments. Figure 10 details those parts of the power chair that are designed to be disassembled and assembled by an end user or by a qualified caregiver before using the product or making comfort adjustments.
IV. ASSEMBLY Seat Installation It may be necessary to install the seat either prior to initial operation or after transporting your power chair. Most seats are attached to the power base with the Universal Mounting System (UMS). The UMS consists of universal parts that may be attached to the seat, regardless of seat width or seat depth. The two main components are aluminum extrusions mounted to the seat base. These extrusions attach to a pair of trapeze bars that are mounted to the power base.
V. COMFORT ADJUSTMENTS COMFORT ADJUSTMENTS After becoming familiar with your power chair’s operation, you may find the need to make some adjustments to increase your comfort, such as seat height and angle, armrest width, armrest angle and height, foot platform height and angle, and controller position. NOTE: If your power chair is equipped with a Specialty Seat, Synergy Seat, or TRU-Balance Power Positioning System, refer to the information provided in separate manuals.
V. COMFORT ADJUSTMENTS 10. Reinstall the retaining clips. 11. Remove each screw from the trapeze bars and apply thread lock. 12. Reinstall each screw into the trapeze bars and tighten. 13. Reinstall the seat. 14. Reconnect the controller to the power base. 15. Reinstall the rear shroud by aligning the side and back tabs with the holes in the main shroud. Gently push down and forward until all four tabs lock into place.
V. COMFORT ADJUSTMENTS Seatback Angle Adjustment If your power chair is equipped with an adjustable seatback, you can adjust it to four (4) different angles: 90°, 102°, 105°, or 107°. To adjust the seatback angle: 1. Remove the adjusting screws from each seat hinge. See figure 16. 2. Set the seatback at the desired angle. 3. Reinstall the adjusting screws to each seat hinge and tighten. Armrest Width Adjustment You can change each armrest’s width independently of the other.
V. COMFORT ADJUSTMENTS Controller Position You can move the controller in toward or out away from the armrest, or change the position of the controller for either left-hand or right-hand use. MOUNTING SCREWS WARNING! Do not place the controller harness so that it can be pinched in the seat frame or the power base frame. To extend the controller: 1. Flip up the armrest so it is perpendicular to the floor. 2. Loosen the setscrew on the controller bracket. See figure 18. 3.
V. COMFORT ADJUSTMENTS Foot Platform Height Adjustment The foot platform height is easily adjusted to several different heights. FOOT PLATFORM BRACKET FOOT PLATFORM RETAINING PIN To raise or lower the foot platform: 1. Remove the quick release fasteners from the foot platform bracket. See figure 19. 2. Loosen the foot platform securement nut one-half turn. 3. Raise or lower the foot platform to the desired height. 4. Reinstall the quick release fasteners into the foot platform bracket and tighten. 5.
VI. BATTERIES AND CHARGING BATTERIES AND CHARGING Your power chair uses two long-lasting, 12-volt, deep-cycle batteries. These batteries are sealed and maintenance free. Since they are sealed, there is no need to check the electrolyte (fluid) level. Deep-cycle batteries are designed to handle a longer and deeper discharge. Though they are similar in appearance to automotive batteries, they are not interchangeable.
VI. BATTERIES AND CHARGING To charge the batteries using an off-board charger: 1. Position the front of your power chair next to a standard electrical outlet. See figure 22. 2. Be certain the controller power is turned off. 3. Plug the off-board charger into the off-board charger/programming socket on the controller. 4. Plug the off-board charger into the electrical outlet. NOTE: If it is a Pride off-board charger, then there are two lights in it.
VI. BATTERIES AND CHARGING Daily Use If you use your power chair on a daily basis, charge the batteries as soon as you are finished using your power chair. Your power chair will be ready each morning to give you a full day’s service. It is recommended that you charge the batteries 8 to 14 hours after daily use. Infrequent Use If you use your power chair infrequently (once a week or less), you should charge the batteries at least once per week for 12 to 14 hours.
VI. BATTERIES AND CHARGING How can I ensure maximum battery life? A fully charged deep-cycle battery will provide reliable performance and extended battery life. Keep your power chair’s batteries fully charged whenever possible. Batteries that are regularly and deeply discharged, infrequently charged, or stored without a full charge may be permanently damaged, causing unreliable power chair operation and limited battery life.
VII. CARE AND MAINTENANCE CARE AND MAINTENANCE Your Quantum 600 is a sophisticated power chair. Like any motorized vehicle, it requires routine maintenance checks. You can perform some of these checks, but others require assistance from your Quantum Rehab Provider. Preventive maintenance is very important. If you follow the maintenance checks in this section as scheduled, you can help ensure that your power chair gives you years of trouble-free operation.
VII. CARE AND MAINTENANCE All wheel bearings are prelubricated and sealed. They require no subsequent lubrication. The body shroud has been sprayed with a clear sealant coating. You can apply a light coat of car wax to help it retain its high-gloss appearance. Check all electrical connections. Make sure they are tight and are not corroded. Batteries must sit flat within the battery tray, with the battery terminals facing inward, toward each other.
VII. CARE AND MAINTENANCE Storage Your power chair should be stored in a dry place, free from temperature extremes. When storing, disconnect the batteries from the power chair. See VI. “Batteries and Charging.” WARNING! If you fail to store the unit properly, the frame can rust and the electronics can be damaged.
VII. CARE AND MAINTENANCE TIRE TUBE FRONT RIM HALF SCREW WHEEL HUB REAR RIM HALF LUG NUTS Figure 23. Quantum 600 Series Drive Wheel Figure 24. Drive Wheel Disassembled Follow these easy steps for a quick and safe repair for both pneumatic and solid tires: 1. Turn off the power to the controller. 2. Set the power chair up on blocks. 3. If you are changing a pneumatic tire, completely deflate it before removing the wheel. 4. Remove the five (5) lug nuts from the wheel hub. See figure 23. 5.
VII. CARE AND MAINTENANCE BATTERY WIRING DIAGRAM LABEL FRONT BATTERY REAR BATTERY Figure 25. Battery Installation 36 www.pridemobility.
VII. CARE AND MAINTENANCE To replace the batteries: 1. Turn off the power to the controller. 2. Make sure that the power chair is in drive mode. See III. “Your Power Chair.” 3. Gently push down and pull backward at the harness access point on the rear shroud until it releases. See figure 12. 4. Remove the rear shroud. 5. Disconnect the battery harness from the rear battery. 6. Remove the retaining clips and lift off the front cover using the foot platform bracket. See figure 19. 7.
VIII.
VIII. WARRANTY RECONDITIONED UNITS WARRANTY All reconditioned units are covered by a six-month warranty from Pride effective from the date of purchase. WARRANTY EXCLUSIONS This warranty does not extend to those items which may require replacement due to normal wear and tear.
APPENDIX I - SPECIFICATIONS SPECIFICATIONS Suspension: ATX Suspension (Active-Trac with Xtra stability) Drive Wheels: Quantum 600/640 Series: 14 in. (35.56 cm ),pneumatic or solid available Quantum 600XL Series: 14 in. (35.56 cm), solid Front Caster Wheels: 5 in. (12.7 cm), solid Rear Caster Wheels: 6 in. (15.25 cm), solid Maximum Speed:1 Quantum 600 Series: Up to 5 mph (8.04 km/h) Quantum 640 Series: Up to 6 mph (9.65 km/h) Quantum 600XL Series: Up to 4 mph (6.
APPENDIX I - SPECIFICATIONS LENGTH 40.5”(102.87 cm ) with foot platform 36.5”(92.71 cm ) TURNING RADIUS 20”(50.8 cm ) WIDTH 23”(58.42 cm ) 1.375”(3.49 cm ) GROUND CLEARANCE Figure 26. Quantum 600 Series Dimensions and Ground Clearance Quantum 600 Series www.pridemobility.
NOTES 42 www.pridemobility.
Quality Control - Quantum 600 Series Inclusion of all Parts QUANTUM SERIES Joystick Serial Number Controller Serial Number Left Motor Serial Number Right Motor Serial Number Fit and Finish Performance Pride keeps a more detailed report on file at the factory.
