Model 9016 Upgrade Instructions February 2004 NetScanner™ System www.PressureSystems.
Pressure Systems, Inc. 9016 Upgrade Instructions Packing List When you purchase your 9016 Upgrade Kit, the following parts will be included: G G G G G 1 - 9016 Upgrade Installation Instructions 1 - Upgrade Tag 1 - PC327 analog board 1 - Assembled PC322-PC323 processor unit 1 - Cable tie 5.5 inch 1 www.PressureSystems.
Pressure Systems, Inc. 9016 Upgrade Instructions 9016 Upgrade Instructions The following instructions must be followed to successfully upgrade the hardware and firmware in your current 9016 Intelligent Pressure Scanner to 9116 scanner capabilities. Figure 1 is an exploded view of the Model 9016. Please refer to this drawings for an understanding of the construction of Intelligent Pressure Scanners. Figure 2 depicts the 9016 top plate.
Pressure Systems, Inc. 9016 Upgrade Instructions When performing any type of maintenance of NetScanner™ System components, the following guidelines and precautions should always be followed: ! Verify that the work area and technicians are properly grounded to prevent damage to electronic components due to electrostatic discharge. ! Ensure that all electrical and pneumatic connections have been removed from the module.
Pressure Systems, Inc. 9016 Upgrade Instructions Remove 12 perimeter Phillipshead screws. REMOVE ONLY THE 12 PERIMETER SCREWS. Figure 3 9016 Top Plate (2) When all screws have been removed, gently lift the top panel and attached electronics up and out of the housing. All components of the pressure scanner are attached to the top plate and will lift out of the module housing when the top plate is removed. See Figure 4, next page.
Pressure Systems, Inc. 9016 Upgrade Instructions Viton® gasket Figure 4 9016 Out of Housing Electronic Circuit Board Replacement Your 9016 contains two (2) electronic circuit boards that must be removed and replaced for this upgrade. PC-206 Amplifier/Multiplexer Board The following procedures should be used for removal of the PC-206 Amplifier/Multiplexer Board. Use the tools and follow the general precautions previously described.
Pressure Systems, Inc. 9016 Upgrade Instructions PC-280 Ethernet Microprocessor/A-D Board The following procedures should be used for removal of the PC-280 Ethernet Microprocessor/A-D Board. Use the tools and follow the general warnings already described. (1) Carefully remove any attached wiring harnesses from connectors P1, P3, and P6 of the PC280 board. This will require cutting one nylon tie-wrap attached to the center mounting bracket.
Pressure Systems, Inc. 9016 Upgrade Instructions Retain all of the existing connecting cables for use with your new PC boards. The two (2) boards you have just removed will be replaced with three (3) new printed circuit boards. The PC-206 board will be replaced by the PC-327 Analog Board. The PC-280 board will be replaced by the PC-322 Mother Board and the PC-323 Microprocessor Board. The PC-322 and the PC-323 will arrive attached to one another and they will be installed as a single unit.
Pressure Systems, Inc. 9016 Upgrade Instructions C1 tube C4 tube C4 tube Figure 7a PC-327 Board Installing the PC-322/323 Boards As previously mentioned, the PC-322 and the PC-323 boards will arrive to you completely connected and may be installed very similarly to the installation of the old PC-280 board. (See Figure 8.
Pressure Systems, Inc. 9016 Upgrade Instructions wire wrap, starting near the P6 connector. The freed white nylon spiral wire wrap may be re-used on other wires or tubes, or may simply be cut off and discarded. If you choose to cut off the spiral wire wrap, be careful not to nick or cut any other wires or tubes. (3) Attach the wiring harnesses to their respective connectors, P1, P3, and P6. Note that the connector from P3 connects to your new PC-327 board.
Pressure Systems, Inc. 9016 Upgrade Instructions (5) Carefully guide the LEDs (on the PC-322 board) into their respective holes in the scanner chassis. Ensure that all cables and tubing are not crimped or restricted and attach the PC322/323 boards to the chassis with the three (3) Phillips-head screws through the top plate (that were previously removed and saved). Do not tighten completely.
Pressure Systems, Inc. 9016 Upgrade Instructions Final Installation (1) Carefully reinstall the module into the housing, aligning the retaining pins in the housing with holes in the brackets on your PC-322/323 boards. Ensure that none of the wiring harnesses or nylon tubing are pinched. Ensure the Viton® gasket is flat between the two surfaces and is without folds. Tighten the three screws for this PC-323 board. (2) Re-install the twelve (12) Phillips-head screws around the top plate perimeter.
Headquarters/Factory: Pressure Systems, Inc. 34 Research Drive Hampton, VA 23666 USA Phone: (757) 865-1243 Toll Free: (800) 328-3665 Fax: (757) 865-8744 E-mail: sales@PressureSystems.
