Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 22h Visit our website at: http://www.harborfreight.com Email our technical support at: productsupport@harborfreight.
Table of Contents Safety ......................................................... 2 Maintenance .............................................. 17 Setup .......................................................... 7 Parts List and Diagram .............................. 24 Specifications ............................................. 7 Warranty .................................................... 28 SAFETY Operation ...................................................
11. Improper connections to a building electrical system can allow electrical current from the Generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the Generator may explode, burn, or cause fires when utility power is restored. Consult the utility company and a qualified electrician if intending to use the Generator for back up power. 12. Do not operate the Generator before grounding.
SAFETY 12. Before connecting an appliance or power cord to the Generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. 22. Secure the Generator on transport vehicles to prevent the tool from rolling, slipping, and tilting. 13. Do not exceed the maximum power rating of the Generator.
38. Do not operate the Generator with known leaks in the engine’s fuel system. 39. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container. 40. Keep hands and feet away from moving parts. Do not reach over or across Generator while operating. 42. Use the correct generator for the application.
Service precautions 1. Before service, maintenance, or cleaning: a. Unplug all devices from the Generator. SAFETY b. Turn the engine switch to its “OFF” position. c. Allow the engine to completely cool. d. Then, remove the spark plug cap from the spark plug. 8. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained.
Functional Description Generator Electrical Receptacle Displacement Engine Type Cooling System Type Recommended fill level Fuel Engine Type SAE Engine Oil Capacity Type Spark Plug Gap Intake Valve Clearance Exhaust Run Time @ 50% load Available accessories 120 / 240 VAC, 60 Hz 46A at 120V; 23A at 240V 5,500 Running Watts (6,500 Max.
Components and Controls (continued) SAFETY The following are descriptions of the controls on the power panel. Your Generator has sockets to power your products with circuit breakers to protect the voltage flow. START I O 1. Engine Switch: Used to start and stop the Engine. ON OFF 3. Circuit Breakers: The circuit breaker protects the Generator from overloading. The rating of the breaker and the load it protects are marked near the breaker.
Initial Tool Set Up/Assembly SAFETY Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO pREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required.
High Altitude Operation Above 3000 feet WARNING! TO pREVENT SERIOUS INJURY FROM FIRE: Follow instructions in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before proceeding. Do not smoke. SAFETY NOTICE: Warranty void if necessary adjustments are not made for high altitude use.
Operating Instructions SAFETY Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired. Generator pre-Start Checks 3. Remove the air filter cover and the air filter elements and check for dirt. Clean as needed and replace them. 4.
Using the Generator Before Starting the Generator Engine Before starting the engine: SAFETY a. Follow the Set Up Instructions to prepare the Generator. 4. Plug in products. 5. When finished using the Generator, disconnect all electrical loads. b. Unplug all loads from the Generator. Note: Do not allow Generator to run out of fuel with loads attached. c. Inspect the Generator and engine. 6. Turn off the Engine. d.
SAFETY Starting the Engine 1. To start a cold engine, move the Choke to the START position. To restart a warm engine, leave the Choke in the RUN position. SETUp 2. Open the Fuel Valve. I ON O OpERATION 3. Turn the Engine Switch to ON. 4. Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine’s carburetor. Then pull the Starter Handle gently until resistance is felt. Allow Cable to retract fully and then pull it quickly.
CARBON MONOXIDE SHUTOFF DANGER! TO pREVENT SERIOUS INJURY AND DEATH FROM CARBON MONOXIDE INHALATION: The Carbon Monoxide sensor is an additional layer of protection only. Do not use the Generator in any area or situation that will allow carbon monoxide to accumulate. SAFETY • FLASHING RED LIGHT: Dangerous levels of carbon monoxide gas have built up. Leave immediately until area has aired out. Move Generator to well-ventilated area before operation.
Calculating Total Wattage of Devices Used with the Generator Wattage Estimate Charts Note: Wattages listed below are estimates for that type of equipment only. Check nameplate wattages on all loads before connecting to Generator. EMERGENCY To use the table: 1. Add up the Running Watts for all items you would like to use at any given time. 2. Make sure that this total is under the 5,500 running wattage of the Generator. Running Watts Device Refrigerator/Freezer Radio 3.
Stopping the Engine in an Emergency SAFETY 1. To stop the engine in an emergency, turn the Engine Switch off. START I O OFF NOTICE: Generator shut-off under load may damage the Generator and attached equipment. Stopping the Engine Under Normal Conditions RESET OpERATION 2. Turn the Engine Switch off. RESET TEST TEST SETUp 1. Before turning off the Engine, turn off all electrical loads, then unplug them. I O OFF 3. Close the Fuel Valve.
User-Maintenance Instructions SAFETY procedures not specifically explained in this manual must be performed only by a qualified technician. TO pREVENT SERIOUS INJURY FROM ACCIDENTAL OpERATION: Turn the power Switch of the Generator to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. TO pREVENT SERIOUS INJURY FROM EQUIpMENT FAILURE: Do not use damaged equipment.
Checking and Filling Fuel SAFETY WARNING! TO pREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. 1. Clean the Fuel Cap and the area around it. 2. Unscrew and remove the Fuel Cap. Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container.
2. Using a spark plug wrench, remove the spark plug. Spark plug 3. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. If the electrode has deposits on it, polish Cylinder Assembly it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced. NOTICE: Using an incorrect spark plug may damage the engine. See the Specifications chart for your Generator for the type and gap required. 4.
SAFETY 4. STORAGE AREA: Cover and store in a dry, level, well-ventilated area out of reach of children. Storage area should also be away from ignition sources, such as water heaters, clothes dryers, and furnaces. Avoid direct exposure to rain and sunlight. NOTICE: During extended storage periods the Engine must be started every 3 months and allowed to run for 15 – 20 minutes or the Warranty is VOID. 5.
Troubleshooting FUEL RELATED: FUEL RELATED: 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer treated unleaded gasoline and open fuel valve. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Choke not in START position, cold engine. 2. Move Choke to START position. 3. Gasoline with more than 10% ethanol used. (E15, E20, E85, etc.) 3. Clean out ethanol rich gasoline from fuel system. Replace components damaged by ethanol.
Troubleshooting (continued) problem possible Causes probable Solutions SAFETY Engine stops when under heavy load 1. Dirty air filter. 1. Clean or replace element. 2. Engine running cold. 2. Allow engine to warm up prior to operating equipment. Engine misfires 1. Spark plug cap loose. 2. Incorrect spark plug gap or damaged spark plug. 3. Defective spark plug cap. 4. Old or low quality gasoline. 1. Check wire connections. 2. Re-gap or replace spark plug. 5. Incorrect compression.
Troubleshooting (continued) possible Causes 1. Product not plugged in properly. 2. Circuit Breaker tripped. 3. GFCI activated. 4. Product needs service. Product begins to operate abnormally. 1. Problem with appliance. 2. Rated load capacity exceeded. probable Solutions 1. Turn off and unplug the product, then plug it back in again and turn on. 2. Turn off and unplug product. Reset Circuit Breaker. Plug in product and turn on. 3. Turn off and unplug product. Test GFCI receptacle.
parts List and Diagram parts List SAFETY part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SETUp OpERATION MAINTENANCE 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Page 24 Description Qty Hex Bolt With Flange 15 Flat Washer 4 Power Socket Combination 1 Tarpaulin 1 Panel Output Indicator Light 1 Start Control Switch 1 Tarpaulin 3 Co Indicator Light 1 Overcurrent Protector 1 Overcurrent Protector 2 Power Socket Combination 2 Nut With Fl
Description Steel Cable Baffle Ring Connecting Rod Hex Bolt With Flange Oil Seal Crankcase Cover Oil Rule Combination Crankcase Cover Gasket Location Pin Bearing Camshaft Assy Crankshaft Oil Level Sensor Components Of Governor Gear Crankcase Body Sealing Plug Screw Flat Washer Seat, Valve Spring Valve Locker Location Wire Nail Qty 3 1 7 2 1 1 1 2 1 1 1 1 1 1 2 2 1 4 1 part 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 Description Engine Oil Protector Cable Cleat Hex Bolt With Fl
Assembly Diagram 1 SAFETY SETUp OpERATION MAINTENANCE Page 26 For technical questions, please call 1-888-866-5797.
MAINTENANCE OpERATION SETUp SAFETY Assembly Diagram 2 ITEM 59205 For technical questions, please call 1-888-866-5797.
Warranties Limited 90 Day Warranty (Retail) SAFETY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
Harbor Freight Tools (HFT) is pleased to explain the emissions control system warranty on your Small Off-Road Engine produced after January 1, [Model Year] (engine), in addition to the Retail Warranty above. HFT warrants that the emissions control system on your engine is designed, built, and equipped so that it conforms to the United States Environmental Protections Agency’s (EPA) emissions requirements in effect at the time of manufacture.
SAFETY SETUp OpERATION MAINTENANCE Page 30 For technical questions, please call 1-888-866-5797.
SAFETY SETUp OpERATION MAINTENANCE ITEM 59205 For technical questions, please call 1-888-866-5797.
26677 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797
