Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Precor Incorporated 20031 142nd Avenue NE P.O.
Edition Information ASSEMBLING AND MAINTAINING UBK 800-SERIES UPRIGHT EXERCISE BIKES P/N 300715-201 rev C Copyright © February 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
Important Safety Instructions Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference. Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices.
4 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Use the power adapter provided with the equipment. Plug the power adapter into an appropriate, grounded power outlet as marked on the equipment. Care should be taken when mounting or dismounting the equipment. Read, understand, and test the emergency stop procedures before use. Keep the power cord or optional power adapter and plug away from heated surfaces.
Important Safety Instructions If you plan to move the equipment, obtain help and use proper lifting techniques. Refer to the "Moving the Equipment" section of the assembly and maintenance guide. Use the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries. Do not operate the equipment where aerosol (spray) products are being used or where oxygen is being administered.
6 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Hazardous Materials and Proper Disposal The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries. If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.
7 Important Safety Instructions Radio Frequency Interference (RFI) The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation.
8 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes European Applications CE compliance is claimed to the following directives: 1999/5/EC R&TTE Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive Directive compliance has been verified to the following standards: EN 55022 EN 300 330-1 V1.5.1 EN 300 330-2 V1.3.1 EN 301 489-3 V1.4.1 EN 301 489-1 V1.8.
9 Important Safety Instructions Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation.
10 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Electrical Recommendations: All Equipment Excluding Treadmills Note: This is a recommendation only. NEC (National Electric Code) guidelines or local region electric codes must be followed. For equipment fitted with a P80 console or Personal Viewing System (PVS) screen a separate power connection is required. For a 20 amp branch circuit up to 10 screens can be connected.
Table of Contents Important Safety Instructions ................................................... 3 Safety Precautions .................................................................................3 Educating Users .................................................................................... 5 Hazardous Materials and Proper Disposal .................................... 6 Product Recycling and Disposal .......................................................
12 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Maintenance ............................................................................ 35 Daily Cleaning ......................................................................................35 Daily Inspection .................................................................................. 36 Quarterly Maintenance .....................................................................37 Storing the Chest Strap..........................
Chapter 1 Assembling the Exercise Bike Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment.
14 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Unpacking the Equipment The shipping container for Precision Series exercise bikes consists of the following items: Wooden pallet Cardboard base Cardboard cover WARNING Do not attempt to move the equipment off of the pallet by yourself. Have at least one other person help you, and use safe lifting techniques. To unpack the bike: 1. Carefully remove all staples securing the cover to the cardboard base. 2.
15 Assembling the Exercise Bike Hardware Kit (not to scale) Before you begin the assembly, verify that the following hardware items are packed with the equipment.
16 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Installing the Upright Support and Cables DANGER Do not attempt to connect electrical power until all assembly procedures are complete and the console is properly installed. Before you begin this procedure, retrieve the cables for the console that you plan to install on this exercise bike. The cables are packed with the console. Note: You will need the help of another person while performing the procedure.
Assembling the Exercise Bike 17 4. Remove the four #10 x 1-inch self-tapping screws holding the left side cover in place, then pull the cover away from the body assembly. Guide the cover around the pedal crank, then remove it and set it aside. Figure 4: Side cover removal 5. Remove the tape holding the base unit data cable in place inside the upright support channel. 6. Slide the jack panel up and out of its bracket in the right side cover.
18 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Note: If the support is positioned correctly, it rests on a metal tab in the upright support channel. Figure 5: Upright support insertion Important: In the following step, be extremely careful not to trap or pinch any of the cables between the mounting screws and their seats. 6. Insert the two upright support mounting screws through the openings on the support and into the screw holes on the body assembly.
Assembling the Exercise Bike 19 Installing the Bottle Holder The bottle holder attaches to a plastic support that has been mounted on the upright support at the factory. To install the bottle holder: 1. Position the bottle holder on its support so that the three tabs on the bottle holder fit into the three rectangular holes in the support. 2. Secure the bottle holder onto its support using the two #8 x ⁵₈-inch self-tapping screws, as shown in the following illustration.
20 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Installing the Handlebars After the upright support and the bottle holder are securely in place, install the handlebar assembly and route the heart rate sensor cable through the support. To install the handlebars: 1. Position the handlebars over the brackets near the top of the upright support, as shown in the following illustration. The open ends of the assembly should face up and forward. Figure 8: Installing the handlebars 2.
21 Assembling the Exercise Bike Making Sure the Unit Is Stable Make sure the unit is level before allowing anyone to use it. CAUTION: To eliminate movement, make sure the adjustable feet are in contact with the floor. To level the unit: 1. Gently rock the unit. If there is any movement, ask your assistant to tip the unit to one side while you locate the adjustable feet. 2. Correct the height of each adjustable foot as follows.
22 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
Chapter 2 Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows: Threading the cable assembly Connecting cables Completing the installation (tightening the mounting screws and attaching the back cover) The following sections describe how to perform these tasks.
24 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Important: Before you begin the following procedure, remove the rear cover from the control console. To remove the cover, use your fingernails to pry the lower edge loose, then swing the cover up and out as shown in the following illustration. Figure 9: Removing the access cover from the P80 console To thread the cable assembly: 1.
25 Installing the Console Connecting Cables (P80) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors. Figure 11: Cable connections, P80 console Table 1.
26 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Cable Connector Type Heart rate sensors Four-contact strip, keyed Safety key (treadmills only) Six-contact strip, keyed CSAFE Eight-contact modular, on flat gray cable Auto Stop sensor (treadmills only) Four-contact strip, keyed Circuit Connector Location To simplify installation and maintenance, route and connect cables 1 through 5 according to the following instructions.
Installing the Console 27 The following illustration shows how the cable is positioned once it is installed. Figure 12: Connecting the television cable Connecting the Ethernet and Base Unit Data Cables Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console. Because of this, it is important to exercise caution when connecting the cables.
28 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Connecting the Heart Rate Sensor Cable The heart rate sensor cable passes through the cutaway opening at the upper left corner of the back plate, then down to the small circuit board at the lower left of the console. The following illustration shows how the cable should look once it is installed.
Installing the Console 29 Completing the Console Installation (P80) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: 1. Feed extra cable back into the neck tube. 2.
30 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes To thread the cable assembly: 1. Make sure that as much of each cable as possible passes through the opening in the middle of the console mount on the base unit. 2. Position the console over the console mount. 3. Rest the console on the console mount so that the notch on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure.
31 Installing the Console Connecting Cables (P30) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors. Figure 17: Cable connections, P30 console Table 2.
32 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Connecting Cables (P20) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors. Figure 18: Cable connections, P20 console Table 3.
Installing the Console 33 Completing the Console Installation (P30 and P20) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: 1. Feed extra cable back into the neck tube. 2.
34 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Verifying That the Heart Rate Display Is Operational To verify that the heart rate display is operational: 1. Begin exercising on the equipment. 2. Grasp both touch-sensitive handlebars. Note: The heart rate is read within ten seconds. During that time, the heart on the display flashes. 3. Look at the HEART RATE display. After a few seconds, a number appears indicating your heart rate. 4.
Chapter 3 Maintenance To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks.
36 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Alternatively, you can clean the equipment with Athletix fitness equipment cleaning wipes (for more information, visit www.athletixproducts.com) CAUTION: Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment.
37 Maintenance Quarterly Maintenance Precor recommends that you clean and inspect the equipment more thoroughly once every three months. To perform quarterly maintenance: 1. Remove the cover panels. 2. Vacuum out any debris, being careful not to bring the vacuum cleaner nozzle too close to any circuit board (unless your vacuum cleaner is protected against static buildup). 3. Check the tension of both belts. 4. Replace the cover panels. 5.
38 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Moving the Equipment The equipment is very heavy. If you plan to move it to a new location, obtain the help of an adult assistant and use proper lifting techniques. If the equipment includes roller wheels on one end, use the wheels to reduce the load on yourself and your assistant. To move the exercise bike: 1. Disconnect, unplug, and remove all external connections (television, Ethernet, and power). 2.
Chapter 4 Self-Powered Features Important: This chapter of the manual describes Precor fitness equipment that can operate without being connected to AC power. This includes units equipped with P40 or P20 consoles. However, P80 consoles must be connected to AC power through their power supplies to operate. For this reason, this chapter does not apply to units equipped with P80 consoles. On self-powered equipment, the system initializes and displays the Welcome screen when a user starts exercising.
40 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Informational Displays Prior to Shutdown The equipment saves its battery charge by moving into a shutdown mode. If the user does not maintain the minimum rate of motion, a 30-second shutdown process begins. In this mode, the console displays a countdown indicator and ignores all keypresses. If no movement is detected or the rate of motion remains below the minimum, the indicator changes as the countdown continues.
Self-Powered Features 41 Using the Optional Power Adapter After connecting the power adapter to the equipment, plug the opposite end into the appropriate power source (120 V or 240 V). CAUTION: When the optional power adapter is in use, make sure that the power supply cord does not create a safety hazard. Keep it out of the way of traffic and moving parts. If the power supply cord or power conversion module is damaged, it must be replaced.
42 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Replacing the Battery The equipment’s battery is built to last for a long time. However, if you feel that the battery may need replacing, check with an authorized service technician. Refer to Obtaining Service. CAUTION: The battery stored inside the equipment contains hazardous materials and must be disposed of according to Hazardous Waste Regulations. Refer to Hazardous Materials and Proper Disposal.
Chapter 5 Commercial Cardiovascular Equipment Limited Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR PRECOR INCORPORATED PRODUCT. BY USING THE EQUIPMENT, YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS. Limited Warranty. Precor Incorporated warrants all new Precor products to be free from defects in materials and manufacture for the warranty periods set forth below.
44 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Options / Accessories Many options or accessories have components that are connected internally or mounted inside the electronic console. The following guidelines determine the warranty for these components.
Commercial Cardiovascular Equipment Limited Warranty 45 This Limited Warranty shall not apply to: 1. Software version upgrades. 2. Software defects that do not materially and negatively affect the normal performance of the product under normal conditions of use. 3.
46 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES.
Commercial Cardiovascular Equipment Limited Warranty 47
48 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes
Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Precor Incorporated 20031 142nd Avenue NE P.O.
