Assembling and Maintaining TRM 800-Series Treadmills Precor Incorporated 20031 142nd Avenue NE P.O.
Edition Information ASSEMBLING AND MAINTAINING TRM 800-SERIES TREADMILLS P/N 300713-341 rev G Copyright © February 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
Important Safety Instructions Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference. Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices.
4 Assembling and Maintaining TRM 800-Series Treadmills Use the power adapter provided with the equipment. Plug the power adapter into an appropriate, grounded power outlet as marked on the equipment. Care should be taken when mounting or dismounting the equipment. Read, understand, and test the emergency stop procedures before use. Keep the power cord or optional power adapter and plug away from heated surfaces.
Important Safety Instructions 5 When using the treadmill, always attach the safety clip to your clothing before beginning your workout. Failure to use the safety clip may pose a greater risk of injury in the event of a fall. Also, verify that the running belts on treadmills are clean and running smoothly. Do not allow runners over 350 pounds (160 kg) or walkers over 500 pounds (225 kg) to use the treadmill.
6 Assembling and Maintaining TRM 800-Series Treadmills Educating Users Take time to educate users about the Important Safety Instructions found in both the User Reference Manual and Product Owner’s Manual. Explain to your club or facility patrons that they should observe the following precautions: Hold onto a stationary handrail or handlebar while assuming the starting position on the equipment. Face the console at all times.
Important Safety Instructions 7 Product Recycling and Disposal This equipment must be recycled or discarded according to applicable local and national regulations. Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union.
8 Assembling and Maintaining TRM 800-Series Treadmills Radio Frequency Interference (RFI) The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Important Safety Instructions European Applications CE compliance is claimed to the following directives: 1999/5/EC R&TTE Directive 2006/95/EC LVD Directive 2002/95/EC RoHS Directive Directive compliance has been verified to the following standards: EN 55022 EN 300 330-1 V1.5.1 EN 300 330-2 V1.3.1 EN 301 489-3 V1.4.1 EN 301 489-1 V1.8.
10 Assembling and Maintaining TRM 800-Series Treadmills Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
11 Important Safety Instructions Treadmill Grounding Instructions The treadmill must be grounded. If the equipment malfunctions or breaks down, grounding draws off electric current and reduces the risk of electric shock. The power cord on the treadmill is equipped with a grounding conductor and a three-pin grounding plug. This plug must be inserted into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
12 Assembling and Maintaining TRM 800-Series Treadmills Important: An individual branch circuit provides a hot conductor and neutral conductor to a receptacle. The conductors must not be looped, "daisy-chained", or connected to any other conductors. The circuit must be grounded according to NEC guidelines or local region electric codes.
Table of Contents Important Safety Instructions ................................................... 3 Safety Precautions .................................................................................3 Safety Code ............................................................................................ 5 Educating Users .................................................................................... 6 Hazardous Materials and Proper Disposal ....................................
14 Assembling and Maintaining TRM 800-Series Treadmills Maintenance ............................................................................ 45 Daily Cleaning ..................................................................................... 45 Daily Inspection .................................................................................. 46 Weekly Maintenance ........................................................................ 47 Monthly Maintenance ........................................
Chapter 1 Assembling the Treadmill Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment. WARNING You will need assistance to assemble this unit.
16 Assembling and Maintaining TRM 800-Series Treadmills 5. Remove the shipping fasteners from the front panel using a ¹₄-inch hex key and a ¹⁄₂–inch box-end wrench. 6. Remove any tape or wire ties securing the console cable to the side of the unit.
17 Assembling the Treadmill Hardware Kit (not to scale) The hardware kit shipped with this equipment contains the fasteners and other hardware components shown in the following table. Before you begin assembly, make sure that your hardware kit is complete. If not, please contact Precor Customer Support.
18 Assembling and Maintaining TRM 800-Series Treadmills Unpacking the Cables To connect the console to the base unit, you may need up to five cables, as follows: Ethernet (P80 only) Television (P80 only) Power (P80 only) Base unit data Automatic stop sensor (Auto Stop™) The first three of these cables are shipped with the P80 console. The remaining two are shipped inside the treadmill fairing. To unpack the cables: 1. Open the box containing the P80 console.
19 Assembling the Treadmill 3. Remove the seven screws holding the back cover in place. Snap the back cover loose and set it aside, along with the seven screws. Figure 4: Removal and replacement of the rear fairing cover 4. Remove the two ends of the base unit data cable from the left arm of the fairing (position 1 in the following illustration). Route the shorter of the two cable ends into the fairing and extend the long end outward.
20 Assembling and Maintaining TRM 800-Series Treadmills 6. Remove any tape or ties that secure the cables, then unwind them and remove any kinks. Gather the cables into a single bundle (referred to later as the cable assembly). Note: Arranging the cables so that the connectors are slightly staggered at the bottom end (but still within one inch or three centimeters overall) can help when feeding the cable assembly through narrow openings in the frame.
21 Assembling the Treadmill 3. Secure the right-hand upright support to the side bracket using four socket head screws, four black washers, and two locknuts. Partially tighten the fasteners. Figure 7: Upright support attachment, right side 4. Using the fabric connectors provided, attach the power supply to the right-hand side of the front crossmember on the treadmill base. (The gray rectangle in the following illustration shows where you should mount the power supply.) 5.
22 Assembling and Maintaining TRM 800-Series Treadmills To thread cables through the frame: 1. Feed the cable assembly downward through the left-hand upright support and out through the opening in the lower end of the support. Drape the remaining cable over the front of the support and tape it into place if necessary to secure it temporarily. 2. Feed the cable assembly through the grommet in the left-hand side bracket of the base frame.
23 Assembling the Treadmill Component Appearance Television cable Round with black insulation Console power cable Dual leads with red and black insulation Auto Stop sensor cable Round with black insulation Power supply Rectangular, black, 5" x 2¹₄" x 1¹₄" Lower connection point CAUTION: Be careful not to cut or pinch any wires during the following step. 3. Place the left-hand upright support into the base frame side bracket. 4.
24 Assembling and Maintaining TRM 800-Series Treadmills 7. Route the cable assembly through the cable guides in the fairing, then wrap the guides around the cable assembly to secure it. Push any extra cable into the upright support. Note: In the following step, use the zinc-finish buttonhead screws and flat washers from the hardware kit. Important: Do not wrench-tighten the fasteners in the following step until the unit has been fully assembled. Make sure the fasteners do not pinch any cables.
Assembling the Treadmill 25 Completing Assembly After the upright supports and the fairing are in place, replace the hood on the treadmill base and finish securing the fasteners. CAUTION: Be aware of the handrail extensions when you are working around the front of the unit. It is easy to bump your head or sustain other injuries if you ignore the location of the handrail extensions. To secure the fasteners: 1.
26 Assembling and Maintaining TRM 800-Series Treadmills Note: Using a hex wrench, reach through the openings in the outer sides of the hood to tighten the side screws. Figure 11: Hood and fastener placement Attaching the Power Cord Clips This treadmill includes a set of clips that hold the power cord away from the incline lift movement and other potential sources of wear and damage. Use these clips to secure the power cord to the base frame beneath the hood.
27 Assembling the Treadmill 2. Insert the serrated portion of the clip into the hole located under the front of the unit on either side of the power switch. Figure 13: Power cord placement under front of treadmill 3. Place the clips along the length of the power cord as needed while you direct the cord to the power outlet. The holes, found in the frame beneath the side rail, are spaced 12 inches (31 cm) apart along the length of the side rail.
28 Assembling and Maintaining TRM 800-Series Treadmills Leveling the Unit The treadmill deck must be absolutely level from side to side to keep the belt in alignment and ensure proper operation. If the load is not equally distributed across the treadmill deck, users may feel excessive vibration or observe it at the console. You must make sure the deck is level before allowing anyone to use the treadmill.
29 Assembling the Treadmill 4. Adjust the rear feet as needed. Figure 16: Leveling foot adjustment 5. Repeat steps 1 through 4 until the treadmill is level. 6. If necessary, adjust the rear feet so that the user’s weight is distributed evenly on the treadmill. Plugging In the Power Cord CAUTION: Use the supplied power cord. Do not remove or otherwise bypass the 3-prong plug with an adapter to use a non-grounded outlet.
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Chapter 2 Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows: Threading the cable assembly Connecting cables Completing the installation (tightening the mounting screws and attaching the back cover) The following sections describe how to perform these tasks.
32 Assembling and Maintaining TRM 800-Series Treadmills Important: Before you begin the following procedure, remove the rear cover from the control console. To remove the cover, use your fingernails to pry the lower edge loose, then swing the cover up and out as shown in the following illustration. Figure 17: Removing the access cover from the P80 console To thread the cable assembly: 1.
33 Installing the Console 4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so. 5. Using a #2 Phillips screwdriver, remove the two #8-32 x ¹₂” pan-head machine screws securing the upper back cover of the fairing, as shown in the previous figure. Set the cover and the screws aside.
34 Assembling and Maintaining TRM 800-Series Treadmills Cable Connector Type TV in F-type coaxial Power Two-contact plug, polarized and latched Data from base unit Eight-contact modular, on flat gray cable Heart rate sensors Four-contact strip, keyed Safety key (treadmills only) Six-contact strip, keyed CSAFE Eight-contact modular, on flat gray cable Auto Stop sensor (treadmills only) Four-contact strip, keyed Circuit Connector Location To simplify installation and maintenance, route and
Installing the Console 35 The following illustration shows how the cable is positioned once it is installed. Figure 20: Connecting the television cable Connecting the Ethernet and Base Unit Data Cables Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console. Because of this, it is important to exercise caution when connecting the cables.
36 Assembling and Maintaining TRM 800-Series Treadmills Connecting the Heart Rate Sensor Cable The heart rate sensor cable passes through the cutaway opening at the upper left corner of the back plate, then down to the small circuit board at the lower left of the console. The following illustration shows how the cable should look once it is installed.
Installing the Console 37 Completing the Console Installation (P80) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: 1. Feed extra cable back into the neck tube. 2.
38 Assembling and Maintaining TRM 800-Series Treadmills Threading the Cable Assembly (P30 and P20) Earlier in the installation, you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount. As you line up the back plate on the console with the console mount, you must make sure that the cable assembly passes correctly through the openings in both components.
39 Installing the Console Connecting Cables (P30) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors. Figure 25: Cable connections, P30 console Table 3.
40 Assembling and Maintaining TRM 800-Series Treadmills Connecting Cables (P20) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors. Figure 26: Cable connections, P20 console Table 4.
Installing the Console 41 Completing the Console Installation (P30 and P20) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: 1. Feed extra cable back into the neck tube. 2.
42 Assembling and Maintaining TRM 800-Series Treadmills Reassembling the Treadmill Fairing After the console is in place, reattach the two cover panels of the treadmill fairing. Important: In the following procedure, do not allow the fasteners to break or pinch any cables. To reassemble the fairing: 1. Verify that the cable assembly is secure inside the cable clips and that the ferrite bead on the base unit data cable is tied securely into place in the left arm of the treadmill. 2.
Installing the Console 43 Verifying That the Heart Rate Display Is Operational To verify that the heart rate display is operational: 1. Begin exercising on the equipment. 2. Grasp both touch-sensitive handlebars. Note: The heart rate is read within ten seconds. During that time, the heart on the display flashes. 3. Look at the HEART RATE display. After a few seconds, a number appears indicating your heart rate. 4.
44 Assembling and Maintaining TRM 800-Series Treadmills
Chapter 3 Maintenance To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER To reduce the risk of electrical shock, always disconnect the equipment from its power source before cleaning it or performing any maintenance tasks.
46 Assembling and Maintaining TRM 800-Series Treadmills Alternatively, you can clean the equipment with Athletix fitness equipment cleaning wipes (for more information, visit www.athletixproducts.com) CAUTION: Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment.
47 Maintenance Weekly Maintenance Perform the following maintenance tasks every week: 1. 2. 3. 4. 5. 6. Elevate the tread to maximum incline, then turn off the power switch or circuit breaker and unplug the unit from the wall outlet. Clean the floor under the equipment using a vacuum cleaner or a damp mop. When the floor is completely dry, reconnect the power and return the treadmill to the level position.
48 Assembling and Maintaining TRM 800-Series Treadmills 5. Check the belt tension of the step-up and drive belts. 6. Clean and lubricate the lift motor screw with an approved grease such as SuperLube® with Teflon® or Mobil 1® synthetic grease (adjustable-ramp models only). 7. Check all fasteners for proper tightness and torque. 8. Replace all covers. 9. Verify that the unit sits squarely on the floor. All of its feet should be touching the floor and the unit should not rock or wobble when in use.
49 Maintenance If the belt tracks off center ... Then loosen ... To the left The right adjusting bolt To the right The left adjusting bolt 3. Recheck the belt position as described under Checking the Alignment of the Running Belt. Note: If slippage occurs, tighten both adjusting bolts evenly until it stops. Do not overtighten the belt. Checking the Alignment of the Running Belt Proper alignment allows the belt to remain centered and ensures smooth operation.
50 Assembling and Maintaining TRM 800-Series Treadmills 6. Observe the belt from the rear of the treadmill for a few minutes. The belt should remain centered along the running bed. If it drifts off center, adjust it. Refer to Treadmill: Adjusting the Running Belt. Important: Failure to align the belt may cause the belt to tear or fray, which is not covered by the Precor Limited Warranty. 7. Press the red STOP button to stop the belt. 8. Turn the treadmill OFF.
51 Maintenance Long-Term Storage If you do not expect anyone to use the equipment for a long time, perform the following tasks to prepare it for storage: Turn it OFF. If it has a power cord, disconnect the cord. If it has an optional power adapter, connect the adapter to prevent damage to the internal battery. Position it so that it will not become damaged and will not interfere with people or other equipment.
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Chapter 4 Treadmill Safety Features Before allowing users on Precor equipment, review the Important Safety Instructions in this manual. You should also teach your patrons how to use the equipment safely, according to the guidelines on. Entering the Safety Code When the equipment is shipped from the factory, safety code protection is not active. After you have activated the safety code, you must inform your patrons that the equipment requests a safety code to prevent unauthorized use.
54 Assembling and Maintaining TRM 800-Series Treadmills Using the Treadmill Safety Clip The treadmill is equipped with two different stop functions, which behave as follows: If the user … Then the treadmill belt … And the console … Presses down on the red Slows to a STOP button stop Shows that the exercise workout is paused Slows to a Pulls on the lanyard stop attached to the safety clip and trips the restart switch Shows the words PUSH TO RESET SWITCH and an arrow pointing to the Restart switch Th
Treadmill Safety Features 55 If the restart switch trips during exercise, perform the following steps: 1. Reattach the safety clip if necessary. 2. Press the restart switch down until it clicks, returning it to its normal position. Note: If the restart switch trips, all information about the current workout is deleted. 3. Start the workout from the beginning, reducing the time as needed to account for the amount of exercise that has been completed.
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Chapter 5 Commercial Cardiovascular Equipment Limited Warranty PLEASE READ THESE WARRANTY TERMS AND CONDITIONS CAREFULLY BEFORE USING YOUR PRECOR INCORPORATED PRODUCT. BY USING THE EQUIPMENT, YOU ARE CONSENTING TO BE BOUND BY THE FOLLOWING WARRANTY TERMS AND CONDITIONS. Limited Warranty. Precor Incorporated warrants all new Precor products to be free from defects in materials and manufacture for the warranty periods set forth below.
58 Assembling and Maintaining TRM 800-Series Treadmills Options / Accessories Many options or accessories have components that are connected internally or mounted inside the electronic console. The following guidelines determine the warranty for these components. If the internal components are installed by the factory or by an authorized dealer as part of the original sale and delivery, they have a warranty that is identical to the warranty of the equipment in which they are connected or mounted.
Commercial Cardiovascular Equipment Limited Warranty 59 This Limited Warranty shall not apply to: 1. Software version upgrades. 2. Software defects that do not materially and negatively affect the normal performance of the product under normal conditions of use. 3.
60 Assembling and Maintaining TRM 800-Series Treadmills EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES.
Assembling and Maintaining TRM 800-Series Treadmills Precor Incorporated 20031 142nd Avenue NE P.O.
