Owner’s Manual Discovery™ Series Plate Loaded Line
Important Safety Guidelines for Owners Follow these guidelines to maintain proper working condition of the equipment: Important: Do not modify the equipment or any of its parts, or permanently remove any part from the equipment. Do not use accessory attachments that are not recommended by Precor, as such attachments might cause injuries.
Important Safety Information for Users Before beginning any fitness program, you should obtain a complete physical examination from your physician. French equivalent of the preceding paragraph, for the Canadian market: Il est conseillé de subir un examen médical complet avant d’entreprendre tout programme d’exercise. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.
Table of Contents Important Safety Guidelines for Owners.................................... 1 Safety Approval...................................................................................... 1 Important Safety Information for Users .....................................2 Before You Begin ........................................................................ 4 Recommended Tools ........................................................................... 4 Obtaining Service .............................
Before You Begin Precor recommends implementing a thorough maintenance program that incorporates regular safety inspections by qualified maintenance technicians as outlined in this manual. Recommended Tools This manual explains how to maintain the Precor Discovery Plate Loaded line of commercial strength equipment. It provides information about items that need to be inspected and maintained on a daily, weekly, monthly, and annual basis.
Obtaining Service You should not attempt to service the strength equipment, except for the maintenance tasks described in this manual. If any items are missing, contact your dealer. If you need more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor website at www.precor.com.
Daily Inspection You will need to perform the following tasks each day to maintain the equipment and keep it operating smoothly: Clean any upholstery on the equipment. Inspect pads for wear. Clean and inspect equipment frames. Check warning and instructional labels. Clean Upholstery Inspect Pads for Wear Inspect pads for cracks in the upholstery, broken and loose stitching, loose staples, and loose mounting bolts. Replace pads as needed (refer to Obtaining Service to purchase new pads).
Check Warning and Instructional Labels The following figure shows an example of an instructional placard assembly, which contains labels for the name of the equipment and the workout instructions. Inspect warning and instructional labels daily to make sure that all the information can be clearly read. If any portion is not visible or part of the label is not adhered properly, replace that label immediately (refer to Obtaining Service for purchase information).
Precor products come equipped with a number of standard warning labels.
Weekly Inspection This section covers the tasks you should perform each week to maintain the equipment. Perform the following tasks as appropriate for the unit you are maintaining: Condition and deep clean upholstery. Inspect and lubricate bearings and bushings. Check and lubricate the seat adjustment mechanism.
Inspect and Lubricate Bearings and Bushings Precor uses high quality bearings designed for strength applications and long service life. Each week, do the following to maintain the bearings and bushings on the equipment: Bronze bushings: Precor recommends using a small amount of silicone spray lubricant to lubricate these bushings, which usually support rotary shafts. Spray directly onto the shaft, and then rotate the shaft through its complete range of motion several times.
Monthly Inspection This section covers the tasks you should perform each month to maintain the equipment. Perform the following tasks as appropriate for the unit you are maintaining: Inspect frames and movement arms. Check and lubricate ratcheting seat lever. Inspect all fasteners. Inspect Frames and Movement Arms Inspect frames and movement arms monthly for proper function and integrity. Check for cracks, chipped paint, or rust. Touch up dings and chips in the paint as needed.
Notes: Discovery Series Plate Loaded Line Owner’s Manual: Monthly Inspection 12
Precor is a registered trademark and Discovery is a trademark of Precor Incorporated. Copyright 2014 Precor Incorporated. Specifications subject to change without notice. www.precor.com Precor Incorporated 20031 142nd Ave NE P.O. Box 7202 Woodinville, WA USA 98072-4002 1-800-347-4404 NOTICE: Precor is widely recognized for its innovative, award winning designs of exercise equipment. Precor aggressively seeks U.S.
Assembly Guide Discovery Plate Loaded™ Line Calf Raise
Table of Contents Getting Started ............................................................................2 Opening the Boxes ................................................................................ 2 Installation Requirements ................................................................... 2 Hardware Kit (not to scale) ................................................................ 3 Assembling the Equipment .........................................................
Getting Started Opening the Boxes Open the boxes and remove the packing materials. Be careful to open the boxes and assemble the components in the sequence presented in this manual. Box 1 2 Contents Frame members Movement arms Weight horns Weight storage horns Instructional placard Warning labels Hardware kit Seat pads Installation Requirements WARNING You will need assistance to assemble this unit. DO NOT attempt assembly by yourself.
Hardware Kit (not to scale) The following pieces of hardware are provided on a shrink-wrapped card. Each part is labeled on the card for easy reference. Table 1.
Fasteners Rubber bumper Quantity 1 Stop ring 2 Flat head hex cap screw (M12 x 30 mm) 2 Weight horn Quantity 1 Movement arm pivot axle 1 Stop arm pivot sleeve 1 Instructional placard 1 Table 2.
Assembling the Equipment CAUTION: At least two people are required to position the parts of this equipment successfully. Do not attempt to assemble the equipment by yourself. The following figure shows the names used in this manual for the major components of the equipment. Proper alignment and adjustment of the equipment is critical. When you install fasteners, leave room for adjustments. Do not tighten the fasteners completely until you are instructed to do so.
Stabilizing the Equipment Once you have positioned the base frame where you want the equipment to be used, test it for stability by pushing down on its corners. If the base frame rocks or wobbles at all, the height of the adjustable foot will need to be set. To stabilize the equipment: 1. Locate the round, adjustable foot at one of the corners of the base frame. 4.
Assembling the Main Frame To connect the base frame to the vertical frame: 2. Secure the frames using four M12 x 35 mm socket head cap screws and four 13 mm flat washers. Tighten the fasteners completely. 1. Position the vertical frame on the base frame as shown in the following figure.
Installing the Movement Arm To attach the movement arm to the vertical frame: Before you attach the movement arm to the vertical frame, you must insert an axle. 1. Gently fit the movement arm into the bracket underneath the vertical frame. To insert the axle into the movement arm: 2. Attach the movement arm using two M12 x 35 mm socket head cap screws and two 13 mm flat washers. 1. Slide the axle into the movement arm sleeve.
Installing the Knee Pad Frame Attaching the Stop Arm A small retaining screw holds the knee pad frame in place and a pop pin sets its position. Because both of these parts are installed at the factory, you must move them out of the way to insert the knee pad frame. The stop arm allows a person to sit down in the appropriate position for the exercise and holds the movement arm in a resting position between workouts. To install the knee pad frame: 1. Remove the retaining screw from the movement arm. 2.
Attaching the Weight Horn 3. Insert two M8 x 6 mm set screws into the screw holes on the weight horn fitting. Tighten the set screws completely. Once the stop arm is in place and the movement arm is stable, you can attach the weight horn to the end of the movement arm. To attach the weight horn: 1. Insert the horn into the outward side of the weight horn fitting on the movement arm. Slide the weight horn into the fitting until it stops. 2.
4. Slide the bumper down over the weight horn until it rests against the movement arm.
Installing the Knee and Seat Pads The knee and seat pads on this equipment are attached directly to the movement arm. 3. Hold a knee pad up to the knee pad frame so that its narrow end faces the center post. Insert two ⁵₁₆-inch x 3¹₄-inch screws with 9 mm flat washers through the screw holes on the knee pad frame and into the holes on the knee pad, as shown in the following figure. Tighten the screws completely. To install the pads: 1. Place the seat pad over the four screw holes on the movement arm. 2.
Attaching the Instructional Placard and Safety Labels 2. Place the large hole near the bottom of the placard over the button, then slide the placard downward to lock it into place as shown in the following figure. The equipment includes a metal bracket for the instructional placard. The placard slides over a metal button near the bottom of the bracket. A small screw then holds it in place. To attach the instructional placard: 1. Remove the protective backings from the machine name label.
3. Insert an M8 x 15 mm buttonhead screw with 9mm flat washer into the screw hole near the top of the bracket, as shown in the following figure. Tighten the screw completely. Note: If you are installing labels in a language other than English, remove the general warning label attached to the equipment. Apply the general warning label in the appropriate language where the English label was originally applied.
Notes: Calf Raise Assembly Guide: Assembling the Equipment 15
Notes: Calf Raise Assembly Guide: Assembling the Equipment 16
Precor is a registered trademark of Precor Incorporated. Copyright 2012 Precor Incorporated. Specifications subject to change without notice. www.precor.com Precor Incorporated 20031 142nd Ave NE P.O. Box 7202 Woodinville, WA USA 98072-4002 1-800-347-4404 NOTICE: Precor is widely recognized for its innovative, award winning designs of exercise equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical construction and the visual aspects of its product design.